Transient Analysis of a Reactor Coolant Pump Rotor Seizure Nuclear Accident

The reactor coolant pump(RCP)rotor seizure accident is defined as a short-time seizure of the RCP rotor.This event typically leads to an abrupt flow decrease in the corresponding loop and an ensuing reactor and turbine trip.The significant reduction of core coolant flow while the reactor is being operated at full load can have very negative consequences.This potentially dangerous event is typically characterized by a complex transient behavior in terms of flow conditions and energy transformation,which need to be analyzed and understood.This study constructed transient flow and rotational speed mathematical models under various degrees of rotor seizure using the test data collected from a dedicated transient rotor seizure test system.Then,bidirectional fluid-solid coupling simulations were conducted to investigate the flow evolution mechanism.It is found that the influence of the impeller structure size and transient braking acceleration on the unsteady head(Hu)is dominant in rotor seizure accident events.Moreover,the present results also show that the rotational acceleration additional head(Hu1)is much higher than the instantaneous head(Hu2).

Parameter Modeling and Kinematical Simulation for Rotor and Stator of Screw Pump

The research object used in the dissertation was screw pump, which was widely applied in engineering field. The analysis of end face profile formation was completed on its main working components, i.e., rotor and stator. With the purpose of finding optimal parameters to improve the efficiency of screw pump design, the key technologies involved in the parametric modeling of rotor and stator were analyzed. The three-dimensional (3D) design software SolidWorks was used for the secondary development and parametric modeling of rotor and stator. After that the simulation models of different kinds of screw pumps were established based on the cycloid type, variation coefficient, and screw head number. Finally the COSMOSMotion was used to analyze the motion characteristics on the equidistant line of rotor, including velocity and acceleration. This design and modeling method has been used in screw pump enterprises for design and development, laying the foundation for finite element analysis and further optimization of screw pump.

The 3D Modeling of Blades of Multiphase Flow Helico-Axial Pump's Rotor Based on Solidworks

The structure of multiphase flow helico-axial pump＇s rotor and how to model the rotor, especially the blades of the rotor, based on the Solidworks software. More important, the principle of the blade design is mainly introduced. Under the guide of the principle, the 3D coordinates of the blade data points can be got by matlab programming. In the paper, the design step and the modeling step are particularly described through a concrete example.

Theoretical and experimental research on influence of rotor taper on performance of cone-shape helical pumps

The structure of a rotor has full impact on the performance of cone-shaped helical pumps. Numerical simulation and experimental tests are applied to get pressure, velocity and flow of a cone-shaped helical pump, and explores flow condition of blood in artificial blood pump. Rotors with four different tapers of artificial pump are designed. The flow condition of blood at the entrance, near the front diffuser, near the rotor, near the rear diffuser and at the exit, the pressure difference between entrance and exit and flow of artificial blood pump with different taper rotors are simulated, and then the influence rules of rotor taper on the performance of cone-shaped helical pump are revealed. In order to verify the correctness of theoretical analysis, rotors with three different tapers are manufactured, physical model of artificial blood pump are built, and then the actual lift and flow of blood pump with different rotors are measured respectively. The results show that taper of rotor increases, the circumfluence of blood near the front and rear diffuser decreases, the blood flows more smoothly, the energy consumption is less, and then the guide role of blade is greater. The blood at the exit of blood pump flows along the axial direction steadily. As taper of rotor increases, the pressure difference between the entrance and exit and the flow of blood pump increase subsequently. The flow condition of blood and performance of blood pump with No.3 rotor are the best. The proposed research analyzes the influence of rotor taper on performance of blood pump quantitatively, and provides the theoretical reference for the design and improving of cone-shaped helical pump.

Study of Local Structural Changes on Air Cooling at the End of Rotor Windings for Variable Speed Pumped Storage Generator-Motor

The shrink fit retaining ring is currently the easiest to install and the most widely used end fixed for structure AC excitation variable speed generator-motor rotor end windings.However,the current research on the effect of high strength sealing on the ventilation and heat dissipation performance of the end is not enough.In this paper,based on the actual structural parameters and periodic symmetry simplification,the three-dimensional coupled calculation model of fluid field and temperature field is established.After solving the fluid and thermal equations,the influence of the length of rotor support block,the height of rotor support block,and the number of rotor support block on the fluid flow and temperature distribution in the rotor end region of generator-motor is studied using the finite volume method.The rheological characteristics of the air in the rotor domain,such as velocity and inter-winding flow,are analyzed.The law of temperature variation with local structure in the computational domain is studied.The variation law of cooling medium performance inside the large variable speed power generator motor is revealed.

The Advantages of Using Rotating Machines with Profiled Rotors

In order to achieve a lower consumed energy, the performance of a new type of rotating volumetric pump with two profiled rotors (variant I) which is compared with a centrifugal pump (variant II) is presented. The analysis regarding the same flow rate of transported liquid and the same pressure increases points out the conduct of the system at the variation of the key operating parameters. The actual driving power of the rotating volumetric pump is higher stating that is more advantageous in operation. The effective efficiency of the system is improved due to the original constructive solution.

基于TRIZ理论的一种提升罗茨真空泵基础压力的设计方法

以TRIZ理论为研究工具,采用因果分析方法得到了影响罗茨真空泵基础压力的根本原因和薄弱点,通过技术矛盾和技术系统进化法则解决方案模型的启示,进一步改进了罗茨真空泵的密封结构和转子型线,然后基于改进方案,对ZJP70型罗茨真空泵进行了优化。测试结果表明:在同等条件下,优化后的新型罗茨真空泵基础压力提升明显,同时最大零流量压缩比、整机漏率和噪声等核心指标也得到了显著改善。

三代压水堆核主泵关键部件制造及工艺研究进展

核主泵作为反应堆冷却剂系统中唯一高速旋转的设备,其正常运行对于整个核电站的安全至关重要.长期以来,核主泵制造的安全性与可靠性一直是中国核电技术发展的“卡脖子”难题.近年来,得益于国家对核电技术基础研究的大力投入,以及依托重大课题项目的推进,中国三代压水堆核主泵国产化进程在各个方面都取得了重大成果.文中从核主泵制造及工艺的角度,深入剖析叶轮、泵壳、定子、转子、屏蔽套、密封、轴承等关键部件的发展历程,并针对各部件的材料选择、加工、装配工艺、检测方法及技术体系等进行详细分析,总结了中国核主泵的制造进度及难点.最后,结合当前核主泵制造的现状,提出中国核主泵制造发展的相关建议,这对中国核电事业的国产化进程具有重要意义.

压水堆主泵及液态金属泵转子动力学研究进展

核主泵是核电站的关键设备之一,也是反应堆冷却系统的唯一旋转机械设备,其稳定运转对整个反应堆的正常工作至关重要,因此,针对核反应堆主泵开展转子动力学研究,探究主泵转子部件的模态振型、固有频率和支撑系统的刚度阻尼、液膜厚度十分必要。以国内外有关压水堆主泵及液态金属泵的转子动力学研究为重点,围绕压水堆主泵、钠冷快堆主泵、熔盐堆主泵、铅冷快堆主泵4种核主泵类型,从核主泵及其转子部件的结构特点出发,对现阶段主泵导轴承润滑性能和主泵转子结构固有频率、模态分析、临界转速等转子动力学特性的研究进展进行综述和展望,以期对有关核主泵转子动力学特性的计算分析起到一定的借鉴和指导作用。

交流励磁脉冲电压占空比对双馈型变速抽蓄电机转子绕组放电特性影响研究

双馈型变速抽水蓄能电机是新型电力系统中极为重要的组成部分,其采用交流励磁低频PWM脉冲电压供电,其中占空比作为PWM技术的重要参数,对电机绝缘产生一定的影响,研究方波占空比对变速抽水蓄能电机转子绕组放电特性的影响规律,有利于变速抽水蓄能机组的绝缘性能评估。以某变速抽水蓄能机组为研究对象,建立转子绕组有限元模型,基于有限元仿真平台仿真并分析了不同方波占空比下转子绕组绝缘薄弱区域的电场电势特性,并搭建3 kV转子绕组局部放电试验平台,分析了不同占空比方波电压作用下绕组局部放电特性。

基于正交试验的全金属单螺杆泵转子最大转矩研究

通过正交试验对全金属单螺杆泵进行流场仿真,收集了在不同因素、不同水平下全金属单螺杆泵转子所受到的最大转子转矩数据,对其进行方差分析。分析结果反映出了各因素与转子最大转矩之间的关系,并判断出不同因素与研究目标的相关性强弱,并通过曲线图反映了这一现象。

真空泵用反凸极永磁同步电机设计与性能分析

针对真空泵用驱动电机运行过程中存在转子温度高、散热难的问题,根据真空泵驱动工况的实际要求,设计了一台反凸极永磁同步电机和一台常规永磁同步电机。首先,利用有限元软件,分析了转子磁障尺寸对电机转矩的影响以及磁障层数对电感的影响,从而得出了转子磁障尺寸和磁障层数的合适值;其次,对两台电机的气隙磁密波形、空载反电动势和损耗等电磁性能进行了对比分析;最后,通过仿真对比分析了两台电机的温度场以及两者转子和转轴处的温升。结果表明,相比于常规永磁同步电机,反凸极永磁同步电机的转矩性能更好、转子损耗和转子温升更小,为新产品研发提供了科学的参考依据。

黏温黏压下径向柱塞泵滑靴副温度分布与泄漏量分析

针对高压大排量径向柱塞泵滑靴副摩擦失效和泄漏问题,以XDP1000型径向柱塞泵为例,对滑靴副温度分布与泄漏量进行了流场仿真和数值计算。首先,根据滑靴柱塞组件运动学特性分析,求解了滑靴偏转角变化规律,并通过建立滑靴副不同通道流量计算公式的方式,建立了滑靴副静压支承特性方程;然后,建立了滑靴副泄漏功率损失和摩擦功率损失模型,求解了滑靴副最佳油膜厚度,并分析了最佳油膜厚度的变化规律;最后,在考虑了油液黏温黏压特性的基础上,通过流场数值计算的方式,研究了滑靴副温度分布与泄漏量随径向柱塞泵工况参数的变化规律。研究结果表明:额定工况下,滑靴副最佳油膜厚度值约为14μm,滑靴副最佳油膜厚度值随着转子转角的增大而增大,随着工作压力和温度的增大而减小;滑靴运动方向侧油膜温度较另一侧高13 K,滑靴副温度值基本不受工作压力的影响,而随着转速的增大而升高;滑靴副阻尼孔泄漏量较滑靴边界泄漏量大0.02 kg/s,而且泄漏量随着压力、转速和油液温度的增大而增大。该研究结论可为高压大排量径向柱塞泵滑靴副设计及优化提供参考。

基于ANSYS水环真空泵转子静力学和模态分析

水环真空泵具有构造简单、等温压缩、方便使用维修等特点,特别适合抽吸和压缩易燃易爆气体。转子部件在水环真空泵的稳定运行中发挥关键作用,其设计强度直接影响着产品的质量和寿命。通过ANSYS有限元分析软件对转子部件进行了静力学分析和模态分析。结果表明:水环真空泵泵轴和叶轮最大变形量均未超过材料允许的变形量。通过模态分析可知水环真空泵工作转速远低于转子系统的一阶临界转速,系统不会发生共振。研究验证了水环真空泵的工作可靠性,为转子部件以及产品整体结构优化设计提供了理论依据。

大流量农业灌溉泵转子动力学特性研究

灌溉是保障农业稳定发展的手段,随着现代农业的发展,对灌溉水泵的需求日益增加。大流量灌溉泵因其独特的工作环境和要求,它的叶片通常具有扭曲度大和宽等特点。作为转子系统中重要的部分,叶轮及转子部件的变形与强度对灌溉泵整个系统的安全性能和效率都有很大影响。以大流量灌溉泵为研究对象,使用Ansys-Workbench软件对其大流量区进行有限元研究,对转子部件分别进行变形与强度分析和模态分析。结果表明,在流量为500 m^(3)/h时,叶片受最大等效应力为23.83 MPa,此时出现叶片最大形变值为0.341 mm,最大变形区域都出现在叶片边缘处。大流量工况下,对比不同流量工况的各阶固有频率,在各阶振型中流量大小与转子系统的固有频率没有显著关系,但不同材料明显地影响大流量灌溉泵的转子的固有频率。

基于Doehlert Matrix的全贯流泵装置定转子进出流间隙优化设计

全贯流泵是一种新型的机电-水泵一体式贯流泵,然而其在运行时存在定转子间隙回流,扰乱了叶轮内的流场分布,导致泵装置产生能量损失、压力波动和噪声等问题,影响泵站的正常运行。通过数值模拟和模型试验研究全贯流泵装置定转子间隙流的水力特性,结合Doehlert Matrix设计-响应面优化法对其定转子进、出流间隙结构进行优化设计,揭示全贯流泵装置定转子进、出流间隙结构对泵装置性能的影响机理,并得到最终优化的折角式定转子进、出流间隙结构方案为:外侧延伸段长度t1为4.921r,外侧收缩段长度x1为0.624r,内侧延伸段长度t2为3.655r,内侧收缩段长度x2为1.6r(r为定转子间隙宽度),使得全贯流泵装置扬程和效率分别提升约10.3%和5.2%。

考虑不对称转速边界约束的变速抽蓄机组综合惯量调频控制

当系统出现频率跌落时,变速抽蓄机组可大幅降低转速、迅速释放转子动能,从而为系统提供惯量支撑,但目前已有的调频方案未能有效发挥变速抽蓄机组的这一优势。为充分利用转子动能,提出一种考虑不对称转速边界约束的变速抽蓄机组综合惯量调频控制策略。首先,从变速抽蓄机组的有功支撑特性和不对称转速约束条件出发,得出适用于变速抽蓄机组的最优频率控制结构,该结构中包含两个时间常数不同的虚拟惯量控制环节。然后,分析各惯量控制环节的作用并整定相关参数。在此基础上,计及变速抽蓄机组运行特性与电力系统调频需求,设计了变速抽蓄机组不对称综合惯量控制策略,使得机组转速降低时可以为系统提供更大的惯量支撑。仿真结果表明,所提调频策略能够充分发挥变速抽蓄机组的优势,维持系统频率稳定。

工况参数对混输转子泵排出性能影响

混输转子泵是气液固三相混输工艺的关键设备,输送介质成分复杂,内部流动机理尚不明确。因此,基于动网格技术和Mixture多相流模型对混输转子泵内部进行数值模拟,分析了混输转子泵在不同工况参数下的性能变化规律。结果表明:气相与固相占比对混输泵性能影响不明显;转速对混输转子泵性能影响明显,转速增加,容积效率显著上升,流量脉动略微降低;随着压差的增加,出口流量降低,容积效率显著下降,流量脉动大幅上升;而在3个工况参数交互作用下,混输转子泵的性能波动明显,混输转子泵在低含气、高含砂、低转速、高压差工况时表现较差。研究结果对混输转子泵的深入研究和广泛应用提供了有价值的参考。

基于SAMCEF Rotor的高速泵转子临界转速分析

为了提高高速泵的可靠性,利用专业的转子动力学特性分析软件SAMCEF Rotor对高速矿用抢险泵转子系统进行分析,研究转子的动力特性--临界转速及其振型,根据径向轴承参数建模,分别采用一维梁模型,二维傅里叶模型和三维实体模型进行计算比对,得到了各自的坎贝尔图和临界转速及振型。研究表明,三种模型吻合的状态基本一致,设计方案避免了工作转速达到临界转速产生共振现象。根据转子动力学分析软件SAMCEF Rotor分析研究,临界转速的计算方法比较完善,分析结果较为精确,且一维及二维模型求解法对计算机配置要求低,求解耗时短。

立式离心泵典型故障复现试验研究

为了给立式离心泵的故障诊断提供试验和理论依据,搭建立式离心泵仿真试验台,进行立式离心泵典型故障的仿真复现试验,分析了转子不平衡、转子不对中和支座连接松动等故障的振动特性及其频谱特征.结果表明:机脚处的振动位移信号对支座连接松动故障的振动特性敏感性更高,轴系的振动信号对转子故障的振动特性敏感性更高;转子不平衡故障和转子不对中故障表现出不同的频谱特征,转子不平衡故障的频谱特征表现为1倍振动主要频率(amplitude power frequency,APF)幅值增大,且随着故障程度的增加,幅值呈现了逐渐减小的趋势,转子不对中故障的频谱特征表现为产生新的振动特征频率2APF,且随着故障程度的增大,信号幅值逐渐增大;支座连接松动故障表现为频谱图中的主频变为3APF,并出现新的2APF和1/2分数谐波频率.