Instantaneous and time-averaged flow structures around a blunt double-cone with or without supersonic film cooling visualized via nano-tracer planar laser scattering

In a Mach 3.8 wind tunnel, both instantaneous and time-averaged flow structures of different scales around a blunt double-cone with or without supersonic film cooling were visualized via nano-tracer planar laser scattering （NPLS）, which has a high spatiotemporal resolution. Three experimental cases with different injection mass flux rates were carried out. Many typical flow structures were clearly shown, such as shock waves, expansion fans, shear layers, mixing layers, and turbulent boundary layers. The analysis of two NPLS images with an interval of 5 us revealed the temporal evolution characteristics of flow structures. With matched pressures, the laminar length of the mixing layer was longer than that in the case with a larger mass flux rate, but the full covered region was shorter. Structures like K-H （Kelvin-Helmholtz） vortices were clearly seen in both flows. Without injection, the flow was similar to the supersonic flow over a backward- facing step, and the structures were relatively simpler, and there was a longer laminar region. Large scale structures such as hairpin vortices were visualized. In addition, the results were compared in part with the schlieren images captured by others under similar conditions.

The cooling effect of crushed rock structures on permafrost under an embankment

Based on the analysis and comparison of soil temperature, thermal regime and permafrost table under the experimental embankment of crushed rock structures in Beiluhe, results show that crushed rock structures provide an extensive cooling effect, which produces a rising permafrost table and decreasing soil temperatures. The rise of the permafrost table under the embankment ranges from an increase of 1.08 m to 1.67 m, with an average of 1.27 m from 2004 to 2007. Mean annual soil temperatures under the crushed rock layer embankment decreased significantly from 2005 to 2007, with average decreases of ?1.03 °C at the depth of 0.5 m, ?1.14 °C at the depth of 1.5 m, and ?0.5 °C at the depth of 5 m. During this period, mean annual soil temperatures under the crushed rock cover embankment showed a slight decrease at shallow depths, with an average decrease of ?0.2 °C at the depth of 0.5 m and 1.5 m, but a slight rise at the depth of 5 m. After the crushed rock structures were closed or crammed with sand, the cooling effect of the crushed rock layer embankment was greatly reduced and that of the crushed rock cover embankment was just slightly reduced.

Effect of cooling rate on solidification structure and linear contraction of a duplex stainless steel

Cooling rate is a key factor that can drastically affect the phase transformation and thermal stress of duplex stainless steels. Therefore, in this research, different sand moulds were used to explore the influence of cooling rate on the solidification of the 2304 duplex stainless steel (DSS). The macro and micro structures of the 2304 DSS were investigated. Small equiaxed grains are obtained in chromite sand mould sample with a lower pouring temperature and a higher cooling rate, whereas coarse columnar and equiaxed grains are found in silica sand and refractory powder mould samples. The size of austenite phase is significantly increased with decreasing cooling rate, while the ferrite phase content ranging from 51.6% to 53.9% does not change obviously. In addition, the linear contraction of the 2304 DSS decreases from 2.34% to 1.09% when the mean cooling rate above 1,173 K increases from 0.99 K·s-1 to 3.66 K·s-1.

Effect of cooling rate on the microstructure of electron beam welded joints of two-phase TiAl-based alloy

The analysis of the microstructural characterization and phase composition of electron beam welded joint zones of Ti- 43Al-9V-O. 3Y alloy has been done in this study. The welded seam is mainly composed of B2 phase, the partial γ ＋ α2 twophase lamellar structure and granular γm phase. And the lanthanon Y existed as YAl2 phase and served as grain refined. The impact of different cooling rates on joint microstructure, fracture characteristic and tensile strength were investigated. The high cooling rate restrained the structural transformation and resulted in the ordering structure. The fracture of the joint was brittle cleavage fracture because the ordering structure went against restraining the crack propagation. With the decrease of cooling rate, the transformation amounts of lamellar structure increased, and the fracture presented the layered and crosslayered characteristic.

STUDY ON THE STRUCTURE AND PROPERTIES OF SEMICONDUCTOR CERAMIC COOLING MATERIALS

In this paper, thermoelectric polycrystal ceramic materials were prepared by a new ceramic technology. The p-type 72% Sb2Te3+ 25%Bi2Te3 + 3%Sb2Se3 doped with Te and 90%Bi2Te3 + 5%Sb2Te3 + 5%Sb2Se3 doped with SbI3 or AgI samples were studied. The new ceramic cooling materials have an inhomo-geneous structure, higher mechanical strength and the thermoelectric properties. With the help of phase diagrams, Differantial Thermal Analysis, X-Ray diffractograms, the observation of high temperature microscope and the relation between technology conditions and thermoelectric properties were obtained in optimum technology conditions. Measurements of properties show that the sintering temperature and time have an effect on the thermoelectric properties of the samples. Scan electronic microscope shows that the polycrystal ceramic materical has an obvious layered structure. Electrical probe microscope analysis indicates that the mol contents of Bi, Te,Sb and Se which compose samples are re- spectively comsistent with original compositions. The distribution of these elements in the samples is well uniform. Doping materials has been studied including doping variety and doping concentration. The figure of merit of n-type doped SbI3 is 2.9 × 10-3 1/k. The figure of merit of p-type doped Te is 3. 1 ×10-3 1/ K.

Effect of Cooling Rate on Structure and Properties of Wear-Resistant Low Chromium Cast Iron after Hot Deformation

The effect of cooling rate on structure and properties of wear-resistant low chromium cast iron after 40% hot deformation was investigated by metallographic and scanning electron microscope. The results show that the cooling rate is closely related to the structure and properties, and for the cast iron, the best comprehensive mechanical properties were obtained by forced air cooling with a cooling rate as about 7 ℃/s. The reason and regularity for the change of mechanical properties were analyzed.

Effect of cooling structure on thermal behavior of copper plates of slab continuous casting mold

A three-dimensional finite-element model of slab continuous casting mold was conducted to clarify the effect of cooling structure on thermal behavior of copper plates. The results show that temperature distribution of hot surface is mainly governed by cooling structure and heat-transfer conditions. For hot surface centricity, maximum surface temperature promotions are 30℃ and 15℃ with thickness increments of copper plates of 5 mm and nickel layers of 1 mm, respectively. The surface temperature without nickel layers is depressed by 10℃ when the depth increment of water slots is 2 mm and that with nickel layers adjacent to and away from mold outlet is depressed by 7℃ and 5℃, respectively. The specific trend of temperature distribution of transverse sections of copper plates is nearly free of cooling structure, but temperature is changed and its law is similar to the corresponding surface temperature.

Effect of Cooling Rate after hot Deformation on Structure and Mechanical Properties of Low Alloy Wear Resistance Cast iron

The effect of cooling rate after 40% hot deformation on structure and mechanical properties of low alloy wear resistance cast iron was investigated by metallographic, scanning electron microscopes and detection of properties. The results show that for the cast steel after deformed, the amount of granular carbides of precipitation during the cooling decreased with the increase of the cooling rate, but the hardness was obviously enhanced, as a result, better mechanical properties will be obtained by force air cooling(cooling rate is about 7 ℃·s-1). And the reason of the change for structure and mechanical properties of the cast steel were analyzed.

The Multi-Objective Optimization of AFPM Generators with Double-Sided Internal Stator Structures for Vertical Axis Wind Turbines

The axial flux permanent magnet(AFPM)generator with double-sided internal stator structure is highly suitable for vertical axis wind turbines due to its high power density.The performance of the AFPM generator with double-sided internal stator structure can be improved by the reasonable design of electromagnetic parameters.To further improve the overall performance of the AFPM generator with double-sided internal stator structure,multivariable(coil widthω_(c),permanent magnet thickness h,pole arc coefficient α_(p) and working air gap l_(g))and multi-objective(generator efficiencyη,total harmonic distortion of the voltage THD and induced electromotive force amplitude EMF)functional relationships are innovatively established.Orthogonal analysis,mean analysis and variance analysis are performed on the influence parameters by combining the Taguchi method and response surface methodology to study the influence degrees of each influence parameter on the optimization objectives to determine the most appropriate electromagnetic parameters.The optimization results are verified by 3D finite element analysis.The optimized APFM generator with double-sided internal stator structure exhibits superior economy,stronger magnetic density,higher efficiency and improved power quality.

QUANTITATIVE RESEARCH ON THE STRENGTH AND MICROSTRUCTURE IN TRACE-Ti-BEARING STRUCTURE STEEL WITH DIFFERENT COOLING TECHNIQUES

Aim: To study the strength and microstructure of trace-Ti-bearing stracture steel. Materials and Methods: The strength and microstructure of the trace Ti bearing structure steel were studied by two kinds of controlled cooling simulation testing results in the first stage cooling and the last stage cooling after hot press deformation in the traceTi-bearing structure steel. Results: It showed that the ferrite grain size, the relative contribution of the involved strength and the mechanical strength were influenced more or less by different cooling rates. Both the refinement of ferrite grain and the increase of mechanical strength could be obtained by the proper decrease of water cooling interruption temperature (WTI) and coiling temperature (CT) in the first stage cooling or the proper increase of water cooling beginning temperature (WTB) and proper decrease of coiling temperature (CT) in the last stage cooling. Conclusion: The strength, the ferrite grain refinement and the yield tensile ratio in the first stage cooling process are much better than those in the last stage cooling process.

Impact of Cooling Rate on the Results of Vibration Treatment of the Aluminum Casting

The effect of vibration(50 Hz)on the formation of aluminum castings of 99.5%purity at various cooling rates was studied.It was found that the presence of vibration leads to an increase in the cooling rate of the castings.It was found that the higher the speed without vibration,the stronger the effect of increasing the speed when vibration was applied.Apparently,this effect is associated with additional mixing of the melt by free-floating crystals.

Optimization of the Water-Cooled Structure for the Divertor Plates in EAST Based on an Orthogonal Theory

An orthogoual experimental scheme was designed for optimizing a water-cooled structure of the divertor plate. There were three influencing factors： the radius R of the water- cooled pipe, and the pipe spacing L1 and L3. The influence rule of different factors on the cooling effect and thermal stress of the plate were studied, for which the influence rank was respectively R 〉 L1 〉 L3 and L3 〉 R 〉 L1. The highest temperature value decreased when R and L1 increased~ and the maximum thermal stress value dropped when R, L1 and L3 increased. The final optimized results can be summarized as： R equals 6 mm or 7 mm, L1 equals 19 mm, and L3 equals 20 mm. Compared with the initial design, the highest temperature value had a small decline~ and the maximum thermal stress value dropped by 19~ to 24~. So it was not ideal to improve the cooling effect by optimizing the geometry sizes of the water-cooled structure, even worse than increasing the flow speed, but it was very effective for dropping the maximum thermal stress value. The orthogoaal experimental method reduces the number of experiments by 80%, and thus it is feasible and effective to optimize the water-cooled structure of the divertor plate with the orthogonal theory.

Effect of melt cooling rate on glass transition kinetics and structural relaxation of Vit1 metallic glass

The thin ribbons and the bulk cylindrical rods with diameters of 2 mm and 10 mm of the Vit1 metallic glass(MG)were prepared by the single roller melt spinning method and the copper mold injection casting method,respectively.The cooling rates of the samples during melt solidification were evaluated.The glass transition behaviors of three groups of MG samples with different solidification cooling rates were studied by differential scanning calorimetry(DSC)at different heating rates.The effects of melt cooling rate on the glass transition kinetic parameters such as apparent activation energy(E)and fragility parameter(m)of the Vit1 MG were studied using the Kissinger and the Vogel-Fulcher-Tammann(VFT)equations.Additionally,the structural relaxation enthalpy(ΔHrel)of three groups of MG samples was quantitatively analyzed by DSC through multi-step temperature rise and fall measurements.Results show that the melt cooling rate(R)has a significant effect on the glass transition kinetics and the structural relaxation of the Vit1 MG.As R decreases in the order of magnitude,the glass transition temperature(Tg),E,m,andΔHrel of the Vit1 MG gradually decreases.Furthermore,in the range of the experimental cooling rates,E,m,andΔHrel all have an approximately linear relationship with lgR.

Numerical Modeling and Analysis of Grooved Surface Applied to Film Cooling

In order to improve the efficiency of film cooling, numerical investigation was carried out to study the effects of different film-cooled plates on surface heat transfer. Both grooved and non-grooved surfaces were concerned. The modeling was per- formed using Fluent software with the adoption of Shear-Stress Transport （SST） k-ωmodel as the turbulence closure. The coolant was supplied by a single film cooling hole with an inclination angle of 30°. The Mach numbers for the coolant flow and the mainstream flow were fixed at 0 and 0.6, respectively. At three blowing ratios of 0.5, 1.0 and 1.5, the aerodynamic behaviour of the mixing process as well as the heat transfer performance of the film cooling were presented. The numerical results were validated using experimental data extracted from a benchmark test. Good agreements between numerical results and the ex- perimental data were observed. For the film cooling efficiency, it shows that both local and laterally averaged cooling effectiveness can be improved by the non-smooth surface at different blowing ratios. Using the grooved surface, the turbulence intensity upon the plate can be reduced notably, and the mixing between the two flows is weakened due to the reduced turbu lence level. The results indicate that the cooling effectiveness of film cooling can be enhanced by applying the grooved surface.

Temperature control and cracking prevention in coastal thin-wall concrete structures

A three-dimensional finite element program for thermal analysis of hydration heat in concrete structures with a plastic pipe cooling system is introduced in this paper. The program was applied to simulation of the temperature and stress field of the Cao＇e Sluice during the construction period. From the calculated results, we can find that the temperaiure and stress of concrete cooled with plastic pipes are much lower than those of concrete without pipes. Moreover, plastic pipes could not be corroded by seawater. That is to say, a good effect of temperature control and cracking prevention can be achieved, which provides a useful reference for other similar nearshore concrete projects.

Considering for the blanket structure scheme of HCCB DEMO

For the solid blanket concept of helium cooled ceramic breeder (HCCB) demonstration fusion power plant (DEMO), a feasible blanket structure with configuration 2×X is proposed as considering relatively low temperature limit of neutron multiplier beryllium pebbles. Based on that, preliminary design for the typical blanket module of HCCB DEMO has been carried out and verified by thermal-hydraulic analysis and structural analysis. Furthermore, the specific relationship of maximum temperature depended on the surface heating of blanket key part first wall (FW) is also analyzed.

Structured mirror array for two-dimensional collimation of a chromium beam in atom lithography

Direct-write atom lithography,one of the potential nanofabrication techniques,is restricted by some difficulties in producing optical masks for the deposition of complex structures.In order to make further progress,a structured mirror array is developed to transversely collimate the chromium atomic beam in two dimensions.The best collimation is obtained when the laser red detunes by natural line-width of transition 7S3 → 7P40 of the chromium atom.The collimation ratio is 0.45 vertically（in x axis）,and it is 0.55 horizontally（in y axis）.The theoretical model is also simulated,and success of our structured mirror array is achieved.

THE STRUCTURE AND PERFORMANCES OF THE LARGE DIMEMENSION STEEL BALL MADEOF 45 STEEL QUENCHED AFTER FORGING

The structure and performances of the large dimension steel ball made of 45 steel quenched after forging have been researched. The experiments indicate that the optimum results can be obtained under proper processes.

Cooling System Design and Thermal Analysis of Modular Stator Hybrid Excitation Synchronous Motor

Hybrid excitation synchronous motor has the advantages of uniform and adjustable electromagnetic field, wide speed range and high power density. It has broad application prospects in new energy electric vehicles, wind power generation and other fields. This paper introduces the basic structure of hybrid excitation motor with modular stator, and analyzes the operation principle of hybrid excitation motor. The cooling structure of the water-cooled plate is designed, and the effects of the thickness of the water-cooled plate and the number of water channels in the water-cooled plate on the heat dissipation capacity of the water-cooled plate are analyzed by theoretical and computational fluid dynamics methods. The effects of different water cooling plate structures on water velocity, pressure drop, water pump power consumption and heat dissipation capacity were compared and analyzed. The influence of different inlet flow velocity on the maximum temperature rise of each part of the motor is analyzed, and the temperature of each part of the motor under the optimal water flow is analyzed. The influence of the traditional spiral water jacket cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of the motor components is compared and analyzed. The results show that the water-cooled plate cooling structure is more suitable for the modular stator motor studied in this paper. Based on the water-cooled plate cooling structure, the air-water composite cooling structure is designed, and the effects of the air-water composite cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of each component of the motor are compared and analyzed. The results show that the maximum temperature rise of each component of the motor is reduced under the air-water composite cooling structure.