Teaching Reform and Practice in Engineering Drawing Based on 3D Modeling with Computer

Based on the necessity of three dimensional modeling with computer in teaching reform, this paper is the summarization of reform practice of teaching engineering drawing in our institute. The teaching reform begins with three dimensional modeling that used computer instead of board. On the basis of target of teaching reform, set of teaching content, arrangement of class hour and teaching method, the research of teaching practice have been done, and very good effects in teaching of engineering drawing have been achieved.

Influence of drawing process parameters on forming of micro copper tube with straight grooves

Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves（MCTSG） with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successfully by multi-pass drawing processing method.The influence of drawing parameters on the forming of micro straight grooves was investigated based on the forming mechanism.The results show that the values of groove depth and width decrease,while the wall thickness increases as the drawing diameter decreases.At the same time,the groove depth and width increase,while the wall thickness decreases as the die angle increases.The drawing force increases as the reduction increases.Excessive copper tube reduction may results in groove folding and segmental teeth.The drawing force decreases firstly and then increases with the increases in die angle.When the die angle α is 16°,the drawing force is the smallest,indicating 16° is the optimal angle.

Theoretical description of drawing body shape in an inclined seam with longwall top coal caving mining

Understanding the characteristics of drawing body shape is essential for optimization of drawing parameters in longwall top coal caving mining.In this study,both physical experiments and theoretical analysis are employed to investigate these characteristics and derive a theoretical equation for the drawing body shape along the working face in an inclined seam.By analyzing the initial positions of drawn marked particles,the characteristics of the drawing body shape for different seam dip angles are obtained.It is shown that the drawing body of the top coal exhibits a shape-difference and volume-symmetry characteristic,on taking a vertical line through the center of support opening as the axis of symmetry,the shapes of the drawing body on the two sides of this axis are clearly different,but their volumes are equal.By establishing theoretical models of the drawing body in the initial drawing stage and the normal drawing stage,a theoretical equation for the drawing body in an inclined seam is proposed,which can accurately describe the characteristics of the drawing body shape.The shape characteristics and volume symmetry of the drawing body are further analyzed by comparing the results of theoretical calculations and numerical simulations.It is shown that one side of the drawing body is divided into two parts by an inflection point,with the lower part being a variation development area.This variation development area increases gradually with increasing seam dip angle,resulting in an asymmetry of the drawing body shape.However,the volume symmetry coefficient fluctuates around 1 for all values of the seam dip angle variation,and the volumes of the drawing body on the two sides are more or less equal as the variation development volume is more or less equal to the cut volume.Both theoretical calculations and numerical simulations confirm that the drawing body of the top coal exhibits the shape-difference and volume-symmetry characteristic.

Effects of Loading Paths on Hydrodynamic Deep Drawing with Independent Radial Hydraulic Pressure of Aluminum Alloy Based on Numerical Simulation

In order to meet the forming demands for low plasticity materials and large height-diameter ratio parts, a new process of hydrodynamic deep drawing （HDD） with independent radial hydraulic pressure is proposed. To investigate the effects of loading paths on the HDD with independent radial hydraulic pressure, the forming process of 5A06 aluminum alloy cylindrical cup with a hemispherical bottom was studied by numerical simulation. By employing the dynamic explicit analytical software ETA/Dynaform based on LS-DYNA3D, the effects of loading paths on the sheet-thickness distribution and surface quality were analyzed. The corresponding relations of the radial hydraulic pressure loading paths and the part＇s strain status on the forming limit diagram （FLD） were also discussed. The results indicated that a sound match between liquid chamber pressure and independent radial hydraulic pressure could restrain the serious thinning at the hemisphere bottom and that through adjusting radial hydraulic pressure could reduce the radial tensile strain and change the strain paths. Therefore, the drawing limit of the aluminum cylindrical cup with a hemispherical bottom could be increased significantly.

Process of back pressure deep drawing with solid granule medium on sheet metal

The experimental die apparatus of the solid granules medium forming on sheet metal was designed and manufactured.Typical parts,such as conical,parabolic,cylindrical and square-box-shaped components,were successfully trial-produced as well.According to the analysis of the changing trends of the cross-section shape and the wall thickness during the process,it can be found that the shape of the free deformation zone of the sheet metal,which is the most critical thinning area,can be described as an approximately spherical cap.According to this forming feature,back pressure deep drawing technology with solid granules medium on sheet metal was proposed to restrain drastic thinning at the bottom of the part through the joint friction effect of solid granules medium,the back pressure tringle and the sheet metal.Therefore,the deep drawing limit of the sheet metal is significantly improved.In order to fabricate thin-walled rotary parts with great drawing ratio and complex cross-sections,a finite element model based on the material property test of the solid granules medium was established to optimize the scheme of the back pressure deep drawing.The effects on the forming performance of sheet metal from back pressure load and the approach of blank holding control were analyzed through this model.

Investigation of SUS304 Stainless Steel with Warm Hydro-mechanical Deep Drawing

Basing on warm mechanical property of SUS304 stainless steel and hydro-mechanical deep drawing process, warm hydro-mechanical deep drawing process is proposed and discussed with experiments in this paper. The experiments are performed at four different temperatures. The results show that the formability of stainless steel is improved under the condition of warm temperature. Warm hydro-mechanical deep drawing raises limiting drawing ratio of SUS304 effectively, and limiting drawing ratio 3.3 is obtained, which is beyond 2.0 with conventional deep drawing. The temperature of 90℃ is beneficial to the forming of SUS304 stainless steel, the strain-induced martensite is controlled effectively, and the thickness distribution is more uniform.

Experimental Investigation on Micro Deep Drawing of Stainless Steel Foils with Different Microstructural Characteristics

In the present work,austenitic stainless steel(ASS)304 foils with a thickness of 50μm were first annealed at temperatures ranging from 700 to 1100℃for 1 h to obtain different microstructural characteristics.Then the effects of microstructural characteristics on the formability of ASS 304 foils and the quality of drawn cups using micro deep drawing(MDD)were studied,and the mechanism involved was discussed.The results show that the as-received ASS 304 foil has a poor formability and cannot be used to form a cup using MDD.Serious wrinkling problem occurs on the drawn cup,and the height profile distribution on the mouth and the symmetry of the drawn cup is quite non-uniform when the annealing temperature is 700℃.At annealing temperatures of 900 and 950℃,the drawn cups are both characterized with very few wrinkles,and the distribution of height profile,symmetry and mouth thickness are uniform on the mouths of the drawn cups.The wrinkling becomes increasingly significant with a further increase of annealing temperature from 950 to 1100℃.The optimal annealing temperatures obtained in this study are 900 and 950℃for reducing the generation of wrinkling,and therefore improving the quality of drawn cups.With non-optimized microstructure,the distribution of the compressive stress in the circumferential direction of the drawn foils becomes inhomogeneous,which is thought to be the cause of the occurrence of localized deformation till wrinkling during MDD.

Formation of Aluminum-magnesium Alloy Cup by Hydrodynamic Deep Drawing with Twin-loading Paths

In order to overcome the limitation of hydro-rim deep drawing, a new process of hydrodynamic deep drawing （HDD） with independent radial hydraulic pressure was proposed. By employing the dynamic explicit analytical software ETA/DynaformS.5 which is based on LS-DYNA3D, the effects of independent radia! hydraulic pressure on the stress, strain and the sheet-thickness of aluminum-magnesium cylindrical cup with a hemispherical bottom were analyzed by numerical simulation. The feature of stress distribution is that there exists a stress-dividing circle in the flange, and the radius of dividing circle was determined by theoretical analysis and stimulation. The experimental results indicate that the reasonable match of independent radial hydraulic pressure and liquid chamber pressure can effectively reduce the thinning at the bottom of hemisphere, decrease the radial stress-strain, and improve the drawing limit of aiuminum-magnesium alloy cylindrical cup.

Design and Experiment of the High Speed Wire Drawing with Ultrasound

The previous experiments of wire drawing with ultrasonic vibration were mostly carried out on self-made machine or drawing test machine and the drawing speed didn＇t conform to practical production. In order to promote the practical application of the technology, the ultrasonic vibration system was designed and manufactured by using the classical dynamics method. The dynamic characteristic of the ultrasonic vibration system was analyzed. The performance parameters of the system were measured on the resistance analyzer. The oxygen-free brass wire drawing with ultrasonic vibration at the approximate speed of practice was carried out on the LH-200/17 drawing machine. By comparing the wire drawing through ultrasonic vibration and the conventional wire drawing, the experimental results show that the drawing process with ultrasound was steady at the high drawing speed of 1 126 mm/s, while the broken wire often occurs at the speed of 980 mm/s during the conventional wire drawing; the ultrasonic vibration reduced the drawing force by 7 %; and the ultrasound also reduced the uneven deformation of the wire and greatly improved the surface quality of the wire. The research results provide theoretical and experimental support for the practice and application of the wire drawing by ultrasonic vibration.

Implementation Methods of Computer Aided Design-Drawing and Drawing Management for Plate Cutting-Machine

The implementation methods of computer aided design,drawing and drawing management for plate cuttingmachine are discussed. The system structure for plate cutting- machine design is put forward firstly, then some key technologies and their implementation methods are introduced, which include the structure management of graphics, the unification of graph and design calculation, information share of part, assemble and drawing management system, and movement simulation of key components.

Labeling Line Drawings with Hidden-Part-Drawn of Planar Object with Trihedral Vertices

Although line drawings consist of only line segments on a plane, they convey much information about the three-dimensional object structures. For a computer interpreting line drawings, some intelligent mechanism is required to extract three-dimensional information from the two-dimensional line drawings. In this paper, a new labeling theory and method are proposed for the two-dimensional line drawing with hidden-part-draw of a three-dimensional planar object with trihedral vertices. Some rules for labeling line drawing are established. There are 24 kinds of possible junctions for line drawing with hidden-part-draw, in which there are 8 possible Y and 16 W junctions. The three problems are solved that Sugihara＇s line drawing labeling technique exists. By analyzing the projections of the holes in manifold planar object, we have put forward a labeling method for the line drawing. Our labeling theory and method can discriminate between correct and incorrect hidden-part-draw natural line drawings. The hidden-part-draw natural line drawings can be labeled correctly by our labeling theory and method, whereas the labeling theory of Sugihara can only label the hidden-part-draw unnatural line drawings in which some visible lines must be drawn as hidden lines, and some invisible lines must be drawn as continuous lines.

FINITE ELEMENT ANALYSES OF THE EXTRUSION FLOWS OF BOGER FLUIDS WITH END-DRAWING AND GRAVITY-DRAWING

The spinning flow of Boger fluids and the gravity-drawing extrusion flow of a Newtonianas well as a Boger fluid have been simulated by using the stream-line finite element method and thetechnique of matching the finite element solutions with those of one-dimensional spinning equations.The recoverable shear strain is proved not to be a basic parameter in characterising thespinning flow of Boger fluids.For Newtonian fluids this technique predicts the experimental jetshape accurately.For Boger fluids,the numerical simulation agrees with the experimental data of spin-ning flow reported by Sridhar et al.,but seems to give an insufficient swelling and over contractionof the jets when drawn by its own weight,compared with the experimental results of Trang andYeow.It implies that the Oldroyd-B model fitting the viscometric-flow data fails to describeaccurately the elasticity and extensional viscosity in the extrusion flow of Boger fluids with gravi-ty-drawing.

Computer Simulation on Temperature Rise in Process of Wire Drawing

In high speed wire drawing, the temperature rise is produced by the generation heat from plastic deformation of metal material and friction between wire and tool, which greatly influences the lubrication situation and mechanical properties. During high drawing, the phenomenon that wire is embrittled and die is stuck can be formed by the notable temperature rise. In this paper, based on theory of plastic deformation work , considering friction heat generation and variable physical coefficients, the mathematical model of temperature rise of high speed drawing is established and the computer program to analogy the whole process of drawing is compiled. Also the process of wire drawing on a few of alloys are calculated theoretically. Compared the calculation value with measurement, the result shows that the theoretical value coincides with experimental data.

COMPUTER CONTROL SYSTEM FOR DRAWING MACHINE IN HORIZONTAL CONTINUOUS CAST SET

A computer control system for drawing machine in horizontal continuous cast set was introduced.The operation features of the drawing machine were analyzed»the hardware configuration and principles of interface circuit for stroke measurements were given out.An effective method was provided,which made the process parameters progressively optimize under the software environment using friendly interface of person-and-computer communication.This method was also adaptable to optimize parameters of other production process which are hard to model.

RESEARCH OF FILM THICKNESS DURING DRAWING PROCESS LUBRICATED WITH O／W EMULSIONS~＋

Based on analysis of rheology of oil-in-water emulsions during lubrication process. we have established the mathematical model of film thickness lubricated with emulsions during drawing process, The film thickness calculated with the model under general c

Effect of die cavity dimension on micro U deep drawing behaviour with T2 foil

The strips U deep drawing experiments were carried out to study the effect of die cavity dimension with an extension machine manufactured by SANS company. The effects of parameters were analyzed in deep drawing process under different experimental conditions, such as punch load, reduction of thickness, angle of U part and surface quality. The experiment results show that the punch load increases with the decrease of female radius, and larger blank holder force enlarges the range of increasing. With the increasing of blank holder force, the angle of U part increases, and the reduction of foil thickness at the corner becomes larger. Obvious scratch and accumulation at the die cavity corner were observed by SEM. The investigation results indicate that micro U deep drawing of foil is affected by micro die cavity dimension.

Forming Process of Strong Anisotropic Material Based on the Hydrodynamic Deep Drawing with Radial Pressure

The hydrodynamic deep drawing process enables net shape or near net shape forming of complicated sheet metal parts made from difficultly forming materials, such as aluminium or high strength steels. Based on the conventional hydrodynamic deep drawing process, a new process, hydrodynamic deep drawing process, in which radial pressure is applied to the rim of the blank, is proposed. This new process has been analysed using FEM simulations and the obtained results have been compared with the experimental results. The material used in the experiments was Al-Mg-Si alloy, and in the FEM-simulations the elastic-plastic behaviour of Al-Mg-Si alloy was modelled using Barlat＇s 89 yield criteria.

Detecting Adjacent Relativity of Engineering Drawing Entities with Container Window

Automatic recognition and interpretation of engineering drawing plays an important role in computer aided engineering. Detecting the positional relation between entities is an important topic in this research field. In this paper the concepts of adjacent relativity and container window of drawing entities were proposed. By means of container window, the adjacent irrelative entities can be detected quickly and effectively, which speeds up the process of adjacent relativity detection. Meanwhile, the algorithm of adjacent relativity detection was discussed.

Research on Computer Aided Design （CAD） Technique and Novel Pattern for Electronic Architectural Drawing and Perspective

With the progress of computer technology, CAD technique is urgent needed. In this paper, we conduct numerical and theoretical analysis and research on computer aided design technique and novel pattern for electronic architectural drawing and perspective. AUTOCAD drawing soRware because of its versatility and easy entry, in engineering has broad user base, but also because of the basis of general drawing software, often cannot directly use of the existing order efficiently complete professional drawing. We modify the current pattern and introduce our proposed pattern for advancement. The experiment proves the effectiveness of the pattern. In addition, we will conduct more insightful research in the future to nolish the current anoroach.

Drawing a Grand Blueprint of a World-class Refining and Chemical Base with Responsibility and Determination to Overcome Difficulties

When just starting work,Yang Lifang was tightly bound to the refining and chemical industry.The construction of Dushanzi ethylene project with the capacity of 140,000 tons/year was started on April 1,1992,and officially broke ground on July 1.