The mode of load and deformation of directional drilling string and the expression of trigonometric series of deflection equation are established by means of elastic deformation energy and of the vertical and horizont...The mode of load and deformation of directional drilling string and the expression of trigonometric series of deflection equation are established by means of elastic deformation energy and of the vertical and horizontal bending. A calculation formula for natural frequency of horizontal resonance and rotational speed is derived based on the calculation method by Ritz, with which analysis is made for the cause and affecting factors of the excessive abrasion of heavy-weight drill pipe in high-angle holes so as to provide reference and basis for rational selection of drilling parameters and drilling tools in the future high-angle directional drilling.展开更多
Drill pipe products are the most critical service requirement,the highest performance requirement and the highest quality reliability OCTG products.Through the continuous research on steelmaking,upset, heart treatment...Drill pipe products are the most critical service requirement,the highest performance requirement and the highest quality reliability OCTG products.Through the continuous research on steelmaking,upset, heart treatment,straightening and friction welding,Baosteel improves the key technical parameters which affect the quality of drill pipe,such as material purity,Miu of internal upset transition area,toughness and straightness.Baosteel drill pipe products have met the demanding requirement of drilling operations.By BRP dephosphorization and LF desulfurization,the P,S content of Baosteel drill pipe is very low.The S content of S-135 drill pipe can be controlled in less than 10ppm.Baosteel designs a new closed-loop control system of upset end induction heating system.The system use temperature measurement inside the oven and closed-loop control.The temperature accuracy of the system can be guaranteed within the±15℃to get a stable upset quality.The upsetting process of the drill pipe is optimized by using patented technology and made the Miu from 100 mm to 140 mm.This make a substantial increase in fatigue life of the drill pipe.To improve the impact toughness of the drill pipe body,the drill pipe body material is changed from Cr-Ni-Mo system to Cr-Mo-V system and the heat treatment is changed from oil quenching to water quenching.To improve the impact toughness of the tool joint,the tool joint furnace is upgraded to improve heating capacity.To improve the impact toughness of the weld zone,a new fuzzy control system of weld zone heat treatment is developed.The temperature accuracy of the system can be guaranteed within the±5℃to get a stable heat treatment quality.A new drill pipe straightness automatic detection devices and self-learning method of straightening are developed to achieve automated straightening.A welding process with high speed,single-stage pressure and high forging force is applied to inertia friction welding.A welding process with low speed,three-stage pressure and low forging force is applied to continous friction welding.展开更多
The corrosion mechanism of the S135 drill pipes was investigated through observation of the corrosion morphology and analysis of the corrosion products by scanning electronic microscope ( SEM), energy dispersive spe...The corrosion mechanism of the S135 drill pipes was investigated through observation of the corrosion morphology and analysis of the corrosion products by scanning electronic microscope ( SEM), energy dispersive spectrum (EDS) and X-ray diffraction (XRD). The results show that the localized corrosion on the outer surface of the drill pipes was caused by oxygen corrosion due to the action of retained slurry. Cl - contained in slurry accelerated the corrosion and promoted the development of corrosion pits. Suggestions for mitigating or preventing such corrosion of the drill pipes are proposed based on the research results.展开更多
In high sour gas reservoir drilling process, it happens occasionally that high-strength drill pipe suffers brittle fracture failure due to stress corrosion cracking, and poses serious hazard to drilling safety. To sol...In high sour gas reservoir drilling process, it happens occasionally that high-strength drill pipe suffers brittle fracture failure due to stress corrosion cracking, and poses serious hazard to drilling safety. To solve this problem, this paper studied the stress corrosion cracking mechanism and infl uencing factors of highstrength drill pipe in sour environment with hydrogen permeation experiments and tensile tests. We simulated practical conditions in laboratory and evaluated the stress corrosion cracking performance of the high-strength drill pipe under conditions of high stress level. For the problems occurring in use of high-strength drill pipe on site, the paper proposed a technical measure for slower stress corrosion cracking.展开更多
Double shoulder drill pipe joint(DSJ)is a novel thread structure which appears in recent years.Its strength reduced efficiently while the structure design is not appropriately,for the DSJ’s mechanical behaviors weren...Double shoulder drill pipe joint(DSJ)is a novel thread structure which appears in recent years.Its strength reduced efficiently while the structure design is not appropriately,for the DSJ’s mechanical behaviors weren’t well studied.In this paper a 3D whole structure finite element model of DSJ was established based on the Principle of Virtual Work,and validated the model’s computing results by experimental results.The authors analyzed the stress and strain distribution with the 3D whole structure finite element model’s computing results under torque moment,compression force,tension load,and bend moment.And then acquired the DSJ’s mechanical behaviors under each load.The research works of this paper refer accordance to recognize and design the DSJ.展开更多
Wired drill pipe(WDP)technology is one of the most promising data acquisition technologies in today s oil and gas industry.For the first time it allows sensors to be positioned along the drill string which enables c...Wired drill pipe(WDP)technology is one of the most promising data acquisition technologies in today s oil and gas industry.For the first time it allows sensors to be positioned along the drill string which enables collecting and transmitting valuable data not only from the bottom hole assembly(BHA),but also along the entire length of the wellbore to the drill floor.The technology has received industry acceptance as a viable alternative to the typical logging while drilling(LWD)method.Recently more and more WDP applications can be found in the challenging drilling environments around the world,leading to many innovations to the industry.Nevertheless most of the data acquired from WDP can be noisy and in some circumstances of very poor quality.Diverse factors contribute to the poor data quality.Most common sources include mis-calibrated sensors,sensor drifting,errors during data transmission,or some abnormal conditions in the well,etc.The challenge of improving the data quality has attracted more and more focus from many researchers during the past decade.This paper has proposed a promising solution to address such challenge by making corrections of the raw WDP data and estimating unmeasurable parameters to reveal downhole behaviors.An advanced data processing method,data validation and reconciliation(DVR)has been employed,which makes use of the redundant data from multiple WDP sensors to filter/remove the noise from the measurements and ensures the coherence of all sensors and models.Moreover it has the ability to distinguish the accurate measurements from the inaccurate ones.In addition,the data with improved quality can be used for estimating some crucial parameters in the drilling process which are unmeasurable in the first place,hence provide better model calibrations for integrated well planning and realtime operations.展开更多
The flow stress behavior of grade G-105 steel (API standard) for oil drill pipe in hot compressive deformation was studied by isothermal compression tests on Gleeble- 1500 thermal-mechanical machine. Referring to es...The flow stress behavior of grade G-105 steel (API standard) for oil drill pipe in hot compressive deformation was studied by isothermal compression tests on Gleeble- 1500 thermal-mechanical machine. Referring to established empirical formulas, the constitutive equation of the flow stress for G-105 steel was obtained. For the grade G- 105 oil drill pipe (φ114.3× 10.92 mm), through proper design of the die and applying suitable process parameters, and using coupled rigid viscoplastic thermo-mechanical finite element method, the forming process of making upset on oil drill pipe was numerically simulated. The simulation results show that the internal transition section of the oil drill pipe is not only continuous and smooth but also long (up to about 220-250 mm).展开更多
A finite element method (FEM) procedure was developed in order to simulatethe quenching process for drilling pipe (DP). The calculating model was based ontime-temperature-transformation (TTT) diagrams, and incorporate...A finite element method (FEM) procedure was developed in order to simulatethe quenching process for drilling pipe (DP). The calculating model was based ontime-temperature-transformation (TTT) diagrams, and incorporated with material properties dependenton temperature. The procedure was used to calculate the temperature-time histories, describe thephase transformations of atomizing spray quenching for DP in the welding zone, and predict thehardness distribution in radius direction after quenching in the zone. The calculated results metwell with that of experiments. It was easy to determine the parameters such as volume and pressureof the cooling water and compressed gas by use of the numerical calculation and experiments, becausethe value of convection coefficient was decided greatly by the mixture of the cooling water andcompressed gas. Moreover, the simulating results were helpful not only to design the quenchingequipment, but also to optimize the quenching process for DP's welding zone.展开更多
文摘The mode of load and deformation of directional drilling string and the expression of trigonometric series of deflection equation are established by means of elastic deformation energy and of the vertical and horizontal bending. A calculation formula for natural frequency of horizontal resonance and rotational speed is derived based on the calculation method by Ritz, with which analysis is made for the cause and affecting factors of the excessive abrasion of heavy-weight drill pipe in high-angle holes so as to provide reference and basis for rational selection of drilling parameters and drilling tools in the future high-angle directional drilling.
文摘Drill pipe products are the most critical service requirement,the highest performance requirement and the highest quality reliability OCTG products.Through the continuous research on steelmaking,upset, heart treatment,straightening and friction welding,Baosteel improves the key technical parameters which affect the quality of drill pipe,such as material purity,Miu of internal upset transition area,toughness and straightness.Baosteel drill pipe products have met the demanding requirement of drilling operations.By BRP dephosphorization and LF desulfurization,the P,S content of Baosteel drill pipe is very low.The S content of S-135 drill pipe can be controlled in less than 10ppm.Baosteel designs a new closed-loop control system of upset end induction heating system.The system use temperature measurement inside the oven and closed-loop control.The temperature accuracy of the system can be guaranteed within the±15℃to get a stable upset quality.The upsetting process of the drill pipe is optimized by using patented technology and made the Miu from 100 mm to 140 mm.This make a substantial increase in fatigue life of the drill pipe.To improve the impact toughness of the drill pipe body,the drill pipe body material is changed from Cr-Ni-Mo system to Cr-Mo-V system and the heat treatment is changed from oil quenching to water quenching.To improve the impact toughness of the tool joint,the tool joint furnace is upgraded to improve heating capacity.To improve the impact toughness of the weld zone,a new fuzzy control system of weld zone heat treatment is developed.The temperature accuracy of the system can be guaranteed within the±5℃to get a stable heat treatment quality.A new drill pipe straightness automatic detection devices and self-learning method of straightening are developed to achieve automated straightening.A welding process with high speed,single-stage pressure and high forging force is applied to inertia friction welding.A welding process with low speed,three-stage pressure and low forging force is applied to continous friction welding.
文摘The corrosion mechanism of the S135 drill pipes was investigated through observation of the corrosion morphology and analysis of the corrosion products by scanning electronic microscope ( SEM), energy dispersive spectrum (EDS) and X-ray diffraction (XRD). The results show that the localized corrosion on the outer surface of the drill pipes was caused by oxygen corrosion due to the action of retained slurry. Cl - contained in slurry accelerated the corrosion and promoted the development of corrosion pits. Suggestions for mitigating or preventing such corrosion of the drill pipes are proposed based on the research results.
基金Funded by the Program for National Science Fund for Distinguished Young Scholars of China(No.51125019)the National Natural Science Foundation of China(Nos.50904050,51244007)+2 种基金the Basic Projects of Sichuan Province(2011JY0106)the Department of Education Science and Technology Innovation Team Program of Sichuan Province(13TD0026)the Sichuan Distinguished Youth Fund(2013JQ0037)
文摘In high sour gas reservoir drilling process, it happens occasionally that high-strength drill pipe suffers brittle fracture failure due to stress corrosion cracking, and poses serious hazard to drilling safety. To solve this problem, this paper studied the stress corrosion cracking mechanism and infl uencing factors of highstrength drill pipe in sour environment with hydrogen permeation experiments and tensile tests. We simulated practical conditions in laboratory and evaluated the stress corrosion cracking performance of the high-strength drill pipe under conditions of high stress level. For the problems occurring in use of high-strength drill pipe on site, the paper proposed a technical measure for slower stress corrosion cracking.
基金This research is supported by Scientific Research Starting Project of SWPU(No.2017QHZ012)Major Project by Education Office of Sichuan Province(No.17ZA0418)+1 种基金supported by the Natural Science Fund for Outstanding Youth Science Fund(Grant No.51222406)Scientific Research Innovation Team Project of Sichuan Colleges and Universities(2017TD0014).
文摘Double shoulder drill pipe joint(DSJ)is a novel thread structure which appears in recent years.Its strength reduced efficiently while the structure design is not appropriately,for the DSJ’s mechanical behaviors weren’t well studied.In this paper a 3D whole structure finite element model of DSJ was established based on the Principle of Virtual Work,and validated the model’s computing results by experimental results.The authors analyzed the stress and strain distribution with the 3D whole structure finite element model’s computing results under torque moment,compression force,tension load,and bend moment.And then acquired the DSJ’s mechanical behaviors under each load.The research works of this paper refer accordance to recognize and design the DSJ.
基金supported by University of Stavanger, NorwaySINTEF,the Center for Integrated Operations in the Petroleum Industry and the management of National Oilwell Varco Intelli Serv
文摘Wired drill pipe(WDP)technology is one of the most promising data acquisition technologies in today s oil and gas industry.For the first time it allows sensors to be positioned along the drill string which enables collecting and transmitting valuable data not only from the bottom hole assembly(BHA),but also along the entire length of the wellbore to the drill floor.The technology has received industry acceptance as a viable alternative to the typical logging while drilling(LWD)method.Recently more and more WDP applications can be found in the challenging drilling environments around the world,leading to many innovations to the industry.Nevertheless most of the data acquired from WDP can be noisy and in some circumstances of very poor quality.Diverse factors contribute to the poor data quality.Most common sources include mis-calibrated sensors,sensor drifting,errors during data transmission,or some abnormal conditions in the well,etc.The challenge of improving the data quality has attracted more and more focus from many researchers during the past decade.This paper has proposed a promising solution to address such challenge by making corrections of the raw WDP data and estimating unmeasurable parameters to reveal downhole behaviors.An advanced data processing method,data validation and reconciliation(DVR)has been employed,which makes use of the redundant data from multiple WDP sensors to filter/remove the noise from the measurements and ensures the coherence of all sensors and models.Moreover it has the ability to distinguish the accurate measurements from the inaccurate ones.In addition,the data with improved quality can be used for estimating some crucial parameters in the drilling process which are unmeasurable in the first place,hence provide better model calibrations for integrated well planning and realtime operations.
文摘The flow stress behavior of grade G-105 steel (API standard) for oil drill pipe in hot compressive deformation was studied by isothermal compression tests on Gleeble- 1500 thermal-mechanical machine. Referring to established empirical formulas, the constitutive equation of the flow stress for G-105 steel was obtained. For the grade G- 105 oil drill pipe (φ114.3× 10.92 mm), through proper design of the die and applying suitable process parameters, and using coupled rigid viscoplastic thermo-mechanical finite element method, the forming process of making upset on oil drill pipe was numerically simulated. The simulation results show that the internal transition section of the oil drill pipe is not only continuous and smooth but also long (up to about 220-250 mm).
文摘A finite element method (FEM) procedure was developed in order to simulatethe quenching process for drilling pipe (DP). The calculating model was based ontime-temperature-transformation (TTT) diagrams, and incorporated with material properties dependenton temperature. The procedure was used to calculate the temperature-time histories, describe thephase transformations of atomizing spray quenching for DP in the welding zone, and predict thehardness distribution in radius direction after quenching in the zone. The calculated results metwell with that of experiments. It was easy to determine the parameters such as volume and pressureof the cooling water and compressed gas by use of the numerical calculation and experiments, becausethe value of convection coefficient was decided greatly by the mixture of the cooling water andcompressed gas. Moreover, the simulating results were helpful not only to design the quenchingequipment, but also to optimize the quenching process for DP's welding zone.