Drilling Force and Temperature of Bone under Dry and Physiological Drilling Conditions

Many researches on drilling force and temperature have been done with the aim to reduce the labour intensiveness of surgery, avoid unnecessary damage and improve drilling quality. However, there has not been a systematic study of mid- and high-speed drilling under dry and physiological conditions（injection of saline）. Furthermore, there is no consensus on optimal drilling parameters. To study these parameters under dry and physiological drilling conditions, pig humerus bones are drilled with medical twist drills operated using a wide range of drilling speeds and feed rates. Drilling force and temperature are measured using a YDZ-II01W dynamometer and a NEC TVS-500EX thermal infrared imager, respectively, to evaluate internal bone damage. To evaluate drilling quality, bone debris and hole morphology are observed by SEM（scanning electron microscopy）. Changes in drilling force and temperature give similar results during drilling such that the value of each parameter peaks just before the drill penetrates through the osteon of the compact bone into the trabeculae of the spongy bone. Drilling temperatures under physiological conditions are much lower than those observed under dry conditions, while a larger drilling force occurs under physiological conditions than dry conditions. Drilling speed and feed rate have a significant influence on drilling force, temperature, bone debris and hole morphology. The investigation of the effect of drilling force and temperature on internal bone damage reveals that a drilling speed of 4500 r/min and a feed rate of 50 mm/min are recommended for bone drilling under physiological conditions. Drilling quality peaks under these optimal parameter conditions. This paper proposes the optimal drilling parameters under mid- and high-speed surgical drilling, considering internal bone damage and drilling quality, which can be looked as a reference for surgeons performing orthopedic operations.

Variation characteristic of drilling force and influence of cutting parameter of SiCp/Al composite thin-walled workpiece

In this paper,the variation characteristic of the drilling force,and the influences of cutting speed,feed rate,and workpiece thickness on the drilling force,were eval・uated when drilling a silicon carbide particle reinforced aluminum matrix(SiCp/Al)composite thin-walled workpiece with a high volume fraction.Under the condition that the workpiece thickness was less than the drill tip height,three characteristic stages of drilling force variation were proposed.The results indicate that there is a sign币cant difference between the variations in the drilling force when drilling a thin-walled workpiece compared to thick-walled workpiece.When the chisel edge drills out the lower surface of the workpiece,there is an abrupt decrease in the thrust forces of the thin-walled and thick-walled workpieces.In addition,there is an abrupt decrease in the torque of the thick-walled workpiece,whereas that of the thinwalled workpiece increases.According to the thickness of the thin-walled workpiece,the instant of the abrupt decrease in the thrust force may lead or lag behind the theoretical instant at which the chisel edge reaches the lower surface of the workpiece without deformation.When drilling a thin-walled hole,the cutting speed has a slight influence on the thrust force,and there is a slight increase in the torque in accordance with an increase in the cutting speed.The thrust force and torque increase in accordance with an increase in the feed rate.When drilling a thinwalled workpiece with a thickness of 1 mm,the critical thickness of workpiece cracking decreases in accordance with an increase in the cutting speed,and increases in accordance with an increase in the feed rate.When drilling a thin-walled workpiece with a thickness of 0.5 mm,the concave deformation of the workpiece and the critical thickness of the workpiece cracking increase in accordance with an increase in the feed rate.However,the increment in the critical thickness of the workpiece cracking is less than that in the concave deformation of the workpiece.

Cutting force and specific energy for rotary ultrasonic drilling based on kinematics analysis of vibration effectiveness

Rotary ultrasonic drilling(RUD)has become an effective approach for machining advanced composites which are widely using in the field of aeronautics.The cutting kinematics and the corresponding material removal mechanisms are distinct in different drilling areas during RUD.However,these fundamentals have not been fully considered in the existing studies.In this research,two distinct forms of interaction induced by ultrasonic vibration were considered as impact-separation and vibratory lapping between the abrasives and workpiece.And the conditions to guarantee the effectiveness of these interactions were obtained to eliminate diminishing effects of ultrasonic vibration.Based on indentation fracture theory,the penetration depth of abrasives and the axial drilling force model was derived for RUD.The verification tests of C/SiC composites resulted in a prediction error within 15%.Due to the minimal volume of material removed during each vibration cycle,the drilling force was more stable in vibration assisted mode.The specific drilling energy of RUD was firstly calculated based on the measured drilling load.It was found the drilling parameters should be matched with vibration frequency and amplitude to make better usage of the advantages of ultrasonic vibration,which is critical in the vibration assisted processing of advanced materials.

Friction Characteristics in Green Drilling Titanium Alloy Ti6A14V

Titanium alloy Ti6A14V, as difficult-to-cut material, has poor machinability. Conventional cutting fluid serves as a coolant and lubricant. In green drilling, water vapor is recognized as an effective coolant; however, its lubrication properties are not well known in drilling. This paper investigates the friction characteristics between chip and tool in green drilling Ti6A14V, compared with that in sliding and turning process. A friction evaluation model is developed based on the equivalent model of drilling, then is used to calculate the effective friction coefficient. drilling by in drilling, chisel edge Results indicate that the friction coefficient on the tool-chip interface is considerably reduced in water vapor, so the drilling forces decrease, too. which is different from the law of sliding tests; increases. The friction coefficient decreases as velocity increases the friction coefficient increases when the distance to