To investigate the tribological potential of the dual phase （DP） steel as a wear resistant material, the wear and the friction characteristics of this steel, which consists of hard martensite islands embedded in a d...To investigate the tribological potential of the dual phase （DP） steel as a wear resistant material, the wear and the friction characteristics of this steel, which consists of hard martensite islands embedded in a ductile ferrite matrix, have been investigated and compared with those observed in plain carbon hardened （H） steel that has the same carbon content of 0.2%. Dry sliding wear tests have been carried out using a pin-on-disk wear testing machine at different normal loads of 21.3 N, 28. 5 N, 35.7 N, and 42.6 N and at a constant sliding velocity of 1.20 m/s. The analysis of surface and wear debris of samples showed that the wear mechanism was mainly mild oxidative. The friction and the wear rate of the H steel and the DP Steel have been explained with respect to the microstructure and the wear mechanism.展开更多
Dual phase （DP） steels containing four different amounts of martensite ranging from 43 vol. pct to 81 vol. pct have been developed from 0.2 wt pct carbon steel by intercritical heat treatment at a fixed temperature ...Dual phase （DP） steels containing four different amounts of martensite ranging from 43 vol. pct to 81 vol. pct have been developed from 0.2 wt pct carbon steel by intercritical heat treatment at a fixed temperature of 780℃ with varying holding times followed by water quenching. Dry sliding wear tests have been conducted on DP steels using a pin- on-disk machine under different normal loads of 61.3, 68.5, 75.7 and 82.6 N and at a constant sliding speed of 1.20 m/s. At these loads, the mechanism of wear is primarily delamination, which has been confirmed by SEM micrographs of subsurface and wear debris of samples. Wear properties have been found to improve with the increase in martensite volume fraction in dual phase steels.展开更多
The toughness of 31Mn2SiRE wear-resistance cast steel were increased by means of RE compound modification and high temperature austenitizing. The results show that the microstructures can be refined, needle and networ...The toughness of 31Mn2SiRE wear-resistance cast steel were increased by means of RE compound modification and high temperature austenitizing. The results show that the microstructures can be refined, needle and network ferrite are eliminated, the dislocation density and the quantity of dislocated martensite are increased remarkably, and the shape and distribution of inclusions are improved by the addition of RE. Therefore, the mechanical properties of the modified steel can be greatly increased, especially the toughness (αK) by 44%, yield strength (σs) by 10%, and elongation (δ5) by 42%.展开更多
Iron-chromium cast alloys are basically abrasive wear resistant materials particularly employed in mining industry;these alloys are often utilized in the manufacture of milling balls. In particular, high Cr and high C...Iron-chromium cast alloys are basically abrasive wear resistant materials particularly employed in mining industry;these alloys are often utilized in the manufacture of milling balls. In particular, high Cr and high C cast alloys have been subjected of significant research;for instance, most reports have been addressed on analyzing the relation between microstructure and the abrasive wear behavior;however, there exist a reduced number of reports on relatively low Cr and low C cast alloys. In this research, five low Cr cast steels containing additions of V and Ti were melted in an open atmosphere induction furnace. Comparisons on the morphology, size, type and distribution of carbides were carried through optical microscopy, SEM and XRD. Hardness testing was employed at room temperature with the purpose of correlate to wear behavior. A laboratory pilotplant ball-mill set with a batch of ore was utilized in order to evaluate the abrasive wear resistance. According to microstructure observations, a martensitic primary matrix was revealed in all specimens. The fraction of M7C3 and M3C interdendritic eutectic carbides varied according to alloying level. Further results indicated that variations in the shape and size of M7C3 and M3C along with the presence of V and Ti carbides influenced on the abrasive wear behavior of low Cr cast steel mill balls.展开更多
The alloying design of cast hot-forging die steels was analyzed. The relationship of the life of cast hot-forging dies with the failure patterns was studied. The thermal wear resistance was believed to be the key prop...The alloying design of cast hot-forging die steels was analyzed. The relationship of the life of cast hot-forging dies with the failure patterns was studied. The thermal wear resistance was believed to be the key property for the alloying design of cast hot-forging die steels. The alloying design parameters were selected and optimized for the cast hot-forging die steel with high wear resistance. The wear resistance of the optimized cast die steel was evaluated in comparison with commercial H13 steels and 3Cr2WSV steel. In the new cast hot-forging die steel, VC is predominant carbide with Cr and Mo as the main solution elements in α-Fe. It is found that the cast die steel has significantly lower wear rate than normal H13 steel and 3Cr2W8V steel, almost the same as that of high purity H13 steel. The high wear resistance of the new cast hot-forging die steel can be attributed to its reasonable alloying design and nonsensibility to the detrimental function of S and P.展开更多
The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy （OM）, the scanning electron ...The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy （OM）, the scanning electron microscopy （SEM）, X-ray diffraction （XRD）, hardness, impact toughness, tensile and pin-on-disc abrasion tests. The results show that as cast microstructures of boron-free high chromium steel consist of martensite and a few （Cr, Fe）_7C_3 carbide, and the macro-hardness of boron-free high chromium steel is 55-57 HRC. After 0.5 mass% B was added into high chromium cast steel, as-cast structure transforms into eutectic （Fe, Cr）2B, （Cr, Fe）7 （C, B）a and martensite, and the macro-hardness reaches 58-60 HRC. High temperature quenching leads to the disconnection and isolated distribution of boride, and there are many （Cr,Fe）_23 （C,B）_6 precipitated phases in the quenching structure. Quenching from 1050 ℃, high chromium steel obtained the highest hardness, and the hardness of high chromium cast steel containing boron is higher than that of boron-free high chromium steel. The change of quenching temperature has no obvious effect on impact toughness of high chromium steel, and the increase of quenching temperature leads to tensile strength having an increasing tendency. At the same quenching temperature, the wear resistance of high chromium cast steel containing boron is more excellent than that of boron-free high chromium steel. High chromium cast steel guide containing boron has good performance while using in steel bar mill.展开更多
文摘To investigate the tribological potential of the dual phase （DP） steel as a wear resistant material, the wear and the friction characteristics of this steel, which consists of hard martensite islands embedded in a ductile ferrite matrix, have been investigated and compared with those observed in plain carbon hardened （H） steel that has the same carbon content of 0.2%. Dry sliding wear tests have been carried out using a pin-on-disk wear testing machine at different normal loads of 21.3 N, 28. 5 N, 35.7 N, and 42.6 N and at a constant sliding velocity of 1.20 m/s. The analysis of surface and wear debris of samples showed that the wear mechanism was mainly mild oxidative. The friction and the wear rate of the H steel and the DP Steel have been explained with respect to the microstructure and the wear mechanism.
文摘Dual phase （DP） steels containing four different amounts of martensite ranging from 43 vol. pct to 81 vol. pct have been developed from 0.2 wt pct carbon steel by intercritical heat treatment at a fixed temperature of 780℃ with varying holding times followed by water quenching. Dry sliding wear tests have been conducted on DP steels using a pin- on-disk machine under different normal loads of 61.3, 68.5, 75.7 and 82.6 N and at a constant sliding speed of 1.20 m/s. At these loads, the mechanism of wear is primarily delamination, which has been confirmed by SEM micrographs of subsurface and wear debris of samples. Wear properties have been found to improve with the increase in martensite volume fraction in dual phase steels.
基金Project supported by the Innovation Fund for Outstanding Scholar of Henan Province (0621000600)
文摘The toughness of 31Mn2SiRE wear-resistance cast steel were increased by means of RE compound modification and high temperature austenitizing. The results show that the microstructures can be refined, needle and network ferrite are eliminated, the dislocation density and the quantity of dislocated martensite are increased remarkably, and the shape and distribution of inclusions are improved by the addition of RE. Therefore, the mechanical properties of the modified steel can be greatly increased, especially the toughness (αK) by 44%, yield strength (σs) by 10%, and elongation (δ5) by 42%.
文摘Iron-chromium cast alloys are basically abrasive wear resistant materials particularly employed in mining industry;these alloys are often utilized in the manufacture of milling balls. In particular, high Cr and high C cast alloys have been subjected of significant research;for instance, most reports have been addressed on analyzing the relation between microstructure and the abrasive wear behavior;however, there exist a reduced number of reports on relatively low Cr and low C cast alloys. In this research, five low Cr cast steels containing additions of V and Ti were melted in an open atmosphere induction furnace. Comparisons on the morphology, size, type and distribution of carbides were carried through optical microscopy, SEM and XRD. Hardness testing was employed at room temperature with the purpose of correlate to wear behavior. A laboratory pilotplant ball-mill set with a batch of ore was utilized in order to evaluate the abrasive wear resistance. According to microstructure observations, a martensitic primary matrix was revealed in all specimens. The fraction of M7C3 and M3C interdendritic eutectic carbides varied according to alloying level. Further results indicated that variations in the shape and size of M7C3 and M3C along with the presence of V and Ti carbides influenced on the abrasive wear behavior of low Cr cast steel mill balls.
基金Item Sponsored by Hi-Tech Research and Development Program of China (2002AA331180)State Key Laboratory of Materials Modification by Laser,Ion and Electron Beams(0708)
文摘The alloying design of cast hot-forging die steels was analyzed. The relationship of the life of cast hot-forging dies with the failure patterns was studied. The thermal wear resistance was believed to be the key property for the alloying design of cast hot-forging die steels. The alloying design parameters were selected and optimized for the cast hot-forging die steel with high wear resistance. The wear resistance of the optimized cast die steel was evaluated in comparison with commercial H13 steels and 3Cr2WSV steel. In the new cast hot-forging die steel, VC is predominant carbide with Cr and Mo as the main solution elements in α-Fe. It is found that the cast die steel has significantly lower wear rate than normal H13 steel and 3Cr2W8V steel, almost the same as that of high purity H13 steel. The high wear resistance of the new cast hot-forging die steel can be attributed to its reasonable alloying design and nonsensibility to the detrimental function of S and P.
基金Item Sponsored by National Natural Science Foundation of China(51274016)Natural Science Foundation of Beijing of China(2142009)Plan Item of Beijing Education Committee of China(KM201310005003)
文摘The microstructure, mechanical properties and wear resistance of high chromium cast steel containing boron after different heat treatments were studied by means of the optical microscopy （OM）, the scanning electron microscopy （SEM）, X-ray diffraction （XRD）, hardness, impact toughness, tensile and pin-on-disc abrasion tests. The results show that as cast microstructures of boron-free high chromium steel consist of martensite and a few （Cr, Fe）_7C_3 carbide, and the macro-hardness of boron-free high chromium steel is 55-57 HRC. After 0.5 mass% B was added into high chromium cast steel, as-cast structure transforms into eutectic （Fe, Cr）2B, （Cr, Fe）7 （C, B）a and martensite, and the macro-hardness reaches 58-60 HRC. High temperature quenching leads to the disconnection and isolated distribution of boride, and there are many （Cr,Fe）_23 （C,B）_6 precipitated phases in the quenching structure. Quenching from 1050 ℃, high chromium steel obtained the highest hardness, and the hardness of high chromium cast steel containing boron is higher than that of boron-free high chromium steel. The change of quenching temperature has no obvious effect on impact toughness of high chromium steel, and the increase of quenching temperature leads to tensile strength having an increasing tendency. At the same quenching temperature, the wear resistance of high chromium cast steel containing boron is more excellent than that of boron-free high chromium steel. High chromium cast steel guide containing boron has good performance while using in steel bar mill.
