For most commercial steels the prediction of the final properties depends on accurately calculating the room temperature ferrite grain size. A grain growth model is proposed for low carbon steels Q235B during hot roll...For most commercial steels the prediction of the final properties depends on accurately calculating the room temperature ferrite grain size. A grain growth model is proposed for low carbon steels Q235B during hot rolling. By using this model, the initial ferrite grain size after continuous cooling and ferrite grain growing in coiling procedure can be predicted. In-plant trials were performed in the hot strip mill of Ansteel. The calculated final ferrite grain sizes are in good agreement with the experimental ones. It is helpful both for simulation of microstructure evolution and prediction of mechanical properties.展开更多
The leaching of chromium from stainless steel dust （SSD） is deleterious to the environment. To address this issue, the reduction of SSD briquettes can be employed to effectively extract chromium. The recovery rates ...The leaching of chromium from stainless steel dust （SSD） is deleterious to the environment. To address this issue, the reduction of SSD briquettes can be employed to effectively extract chromium. The recovery rates of iron, chromium, and nickel via ironbath reduction of SSD briquettes were determined using X-ray fluorescence spectroscopy, X-ray diffraction, and scanning electron microscopy measurements. First, the effects of basicity and contents of silicon, iron, CaF2, and carbon on the recovery rates of the three metals were analyzed using the slag amount prediction model, which was originally established from the A1203 balance of corundum crucible erosion behavior. Second, the effect of feeding mode, i.e., whether steel scrap and SSD briquettes were simultaneously added, on the recovery rates was discussed in detail. Third, the iron-bath reduction of SSD briquettes was thermodynamically analyzed. The results indicated that the recovery rates of the three metals are greater than 95% those of using a basicity of 1.5 and 6.0% CaF2, 15% carbon, and 7% ferrosilicon. The recovery rate of chromium increases twofold with the addition of ferrosilicon. The feeding mode of adding briquettes and steel scrap simultaneously is better for recovery of metals and separation of the metal and slag than the feeding mode of adding steel scrap firstly and then briquettes.展开更多
In an integrated iron and steel plant with a cogeneration system, recycled energy is continuously transported into the cogeneration system and the electricity is continuously generated, and both of them could not be s...In an integrated iron and steel plant with a cogeneration system, recycled energy is continuously transported into the cogeneration system and the electricity is continuously generated, and both of them could not be stored for a long time. Moreover, thegeneration and consumption of electricity is irregular, which may bring about more unexpected imbalances. Therefore, it is a crucial issue to schedule the entire energy system by optimizing the operation of energy utilization, which includes the raw energy in the production system, the generation electricity in the cogeneration system and the recycled energy in these two systems. In this paper, an improved Linear Programming model for energy optimization in the integrated iron and steel plant with a cogeneration system is established. The improved model focuses on controlling the whole energy flow and scheduling the whole energy consumption in the entire energy system between the production system and cogeneration system through optimizing all kinds of energy distribution and utilization in an integrated iron and steel plant with a cogeneration system. Case study shows that the improved model offers the optimal operation conditions at the higher energy utilization, lower energy cost and lower pollution emissions.展开更多
The iron and steel production process is one of the predominant anthropogenic sources of atmospheric mercury emissions worldwide. In this study, field tests were conducted to study mercury emission characteristics and...The iron and steel production process is one of the predominant anthropogenic sources of atmospheric mercury emissions worldwide. In this study, field tests were conducted to study mercury emission characteristics and mass flows at two iron and steel plants in China. It was found that low-sulfur flue gas from sintering machines could contribute up to41% of the total atmospheric mercury emissions, and desulfurization devices could remarkably help reduce the emissions. Coal gas burning accounted for 17%–49% of the total mercury emissions, and therefore the mercury control of coal gas burning, specifically for the power plant burning coal gas to generate electricity, was significantly important. The emissions from limestone and dolomite production and electric furnaces can contribute29.3% and 4.2% of the total mercury emissions from iron and steel production. More attention should be paid to mercury emissions from these two processes. Blast furnace dust accounted for 27%–36% of the total mercury output for the whole iron and steel production process. The recycling of blast furnace dust could greatly increase the atmospheric mercury emissions and should not be conducted. The mercury emission factors for the coke oven,sintering machine and blast furnace were 0.039–0.047 g Hg/ton steel, and for the electric furnace it was 0.021 g Hg/ton steel. The predominant emission species was oxidized mercury, accounting for 59%–73% of total mercury emissions to air.展开更多
基金financially supported by the National Key Basic Research and Development Programme of China (Grant No. G1998061512).
文摘For most commercial steels the prediction of the final properties depends on accurately calculating the room temperature ferrite grain size. A grain growth model is proposed for low carbon steels Q235B during hot rolling. By using this model, the initial ferrite grain size after continuous cooling and ferrite grain growing in coiling procedure can be predicted. In-plant trials were performed in the hot strip mill of Ansteel. The calculated final ferrite grain sizes are in good agreement with the experimental ones. It is helpful both for simulation of microstructure evolution and prediction of mechanical properties.
基金This research was supported by the National Natural Science Foundation of China （Grant No. 51304053）, Jiangxi University of Science and Technology Doctoral Start-up Fund （No. 3401223181）.
文摘The leaching of chromium from stainless steel dust （SSD） is deleterious to the environment. To address this issue, the reduction of SSD briquettes can be employed to effectively extract chromium. The recovery rates of iron, chromium, and nickel via ironbath reduction of SSD briquettes were determined using X-ray fluorescence spectroscopy, X-ray diffraction, and scanning electron microscopy measurements. First, the effects of basicity and contents of silicon, iron, CaF2, and carbon on the recovery rates of the three metals were analyzed using the slag amount prediction model, which was originally established from the A1203 balance of corundum crucible erosion behavior. Second, the effect of feeding mode, i.e., whether steel scrap and SSD briquettes were simultaneously added, on the recovery rates was discussed in detail. Third, the iron-bath reduction of SSD briquettes was thermodynamically analyzed. The results indicated that the recovery rates of the three metals are greater than 95% those of using a basicity of 1.5 and 6.0% CaF2, 15% carbon, and 7% ferrosilicon. The recovery rate of chromium increases twofold with the addition of ferrosilicon. The feeding mode of adding briquettes and steel scrap simultaneously is better for recovery of metals and separation of the metal and slag than the feeding mode of adding steel scrap firstly and then briquettes.
基金We are very grateful to the editor and the referees for their valuable comments and suggestions. This research is supported by National Natural Science Foundation of China （NSFC） （Nos. 71131002, 71521001, 71501055, 71401048, 71573071 and 71571060）.
文摘In an integrated iron and steel plant with a cogeneration system, recycled energy is continuously transported into the cogeneration system and the electricity is continuously generated, and both of them could not be stored for a long time. Moreover, thegeneration and consumption of electricity is irregular, which may bring about more unexpected imbalances. Therefore, it is a crucial issue to schedule the entire energy system by optimizing the operation of energy utilization, which includes the raw energy in the production system, the generation electricity in the cogeneration system and the recycled energy in these two systems. In this paper, an improved Linear Programming model for energy optimization in the integrated iron and steel plant with a cogeneration system is established. The improved model focuses on controlling the whole energy flow and scheduling the whole energy consumption in the entire energy system between the production system and cogeneration system through optimizing all kinds of energy distribution and utilization in an integrated iron and steel plant with a cogeneration system. Case study shows that the improved model offers the optimal operation conditions at the higher energy utilization, lower energy cost and lower pollution emissions.
基金supported by the Major State Basic Research Development Program of China (973 Program) (No. 2013CB430001)the Natural Science Foundation of China (No. 21077065)
文摘The iron and steel production process is one of the predominant anthropogenic sources of atmospheric mercury emissions worldwide. In this study, field tests were conducted to study mercury emission characteristics and mass flows at two iron and steel plants in China. It was found that low-sulfur flue gas from sintering machines could contribute up to41% of the total atmospheric mercury emissions, and desulfurization devices could remarkably help reduce the emissions. Coal gas burning accounted for 17%–49% of the total mercury emissions, and therefore the mercury control of coal gas burning, specifically for the power plant burning coal gas to generate electricity, was significantly important. The emissions from limestone and dolomite production and electric furnaces can contribute29.3% and 4.2% of the total mercury emissions from iron and steel production. More attention should be paid to mercury emissions from these two processes. Blast furnace dust accounted for 27%–36% of the total mercury output for the whole iron and steel production process. The recycling of blast furnace dust could greatly increase the atmospheric mercury emissions and should not be conducted. The mercury emission factors for the coke oven,sintering machine and blast furnace were 0.039–0.047 g Hg/ton steel, and for the electric furnace it was 0.021 g Hg/ton steel. The predominant emission species was oxidized mercury, accounting for 59%–73% of total mercury emissions to air.
