Parallel kinematic machines have drawn considerable attention and have been widely used in some special fields.However,high precision is still one of the challenges when they are used for advanced machine tools.One of...Parallel kinematic machines have drawn considerable attention and have been widely used in some special fields.However,high precision is still one of the challenges when they are used for advanced machine tools.One of the main reasons is that the kinematic chains of parallel kinematic machines are composed of elongated links that can easily suffer deformations,especially at high speeds and under heavy loads.A 3-RRR parallel kinematic machine is taken as a study object for investigating its accuracy with the consideration of the deformations of its links during the motion process.Based on the dynamic model constructed by the Newton-Euler method,all the inertia loads and constraint forces of the links are computed and their deformations are derived.Then the kinematic errors of the machine are derived with the consideration of the deformations of the links.Through further derivation,the accuracy of the machine is given in a simple explicit expression,which will be helpful to increase the calculating speed.The accuracy of this machine when following a selected circle path is simulated.The influences of magnitude of the maximum acceleration and external loads on the running accuracy of the machine are investigated.The results show that the external loads will deteriorate the accuracy of the machine tremendously when their direction coincides with the direction of the worst stiffness of the machine.The proposed method provides a solution for predicting the running accuracy of the parallel kinematic machines and can also be used in their design optimization as well as selection of suitable running parameters.展开更多
Due to the structural complexity, the dynamic modeling and quick performance evaluation for the parallel kinematic machines （PKMs） are still to be remained as two challenges in the stage of conceptual design. By usi...Due to the structural complexity, the dynamic modeling and quick performance evaluation for the parallel kinematic machines （PKMs） are still to be remained as two challenges in the stage of conceptual design. By using the finite element method and substructure synthesis, this paper mainly deals with the dynamic modeling and eigenvalue evaluation of a novel 3-DOF spindle head named the A3 head. The topological architecture behind the proposed A3 head is a 3-RPS parallel mechanism, which possesses one translational and two rotational capabilities. The mechanical features of the A3 head are briefly addressed in the first place followed by inverse position analysis. In the dynamic modeling, the platform is treated as a rigid body, the RPS limbs as the continuous uniform beams and the joints as lumped virtual springs. With the combination of substructure synthesis and finite element method, an analytical approach is then proposed to formulate the governing equations of motion of system using the compatibility conditions at interface between the limbs and the platform. Consequently, by solving the eigenvalue problem of the governing equations of motion, the distribution of lower natural frequencies of the A3 head throughout the entire workspace can be predicted in a quick manner. Modal analysis for the A3 head reveals that the distributions of lower natural frequencies are strongly related to the mechanism configuration and are axially symmetric due to system kinematic and structural features. The sensitivity analysis of the system indicates that the dimensional parameters of the 3-RPS mechanism have a slight effect on system lower natural frequencies while the joint compliances affect the distributions of lower natural frequencies significantly. The proposed dynamic modeling method can also be applied to other PKMs and can effectively evaluate the PKM＇s dynamic performance throughout the entire workspace.展开更多
This study presents a dynamic modeling and analysis methodology for the 3-PRS parallel mechanism.First,an improved reduced dynamic model of component substructures is proposed using the dynamic condensation technique ...This study presents a dynamic modeling and analysis methodology for the 3-PRS parallel mechanism.First,an improved reduced dynamic model of component substructures is proposed using the dynamic condensation technique and the rigid multipoint constraints at the joint/interface level,leading to a minimum set of generalized coordinates for external nodes.Next,the mapping between interface constraint stiffness and global stiffness is illustrated,resulting in an analytical stiffness model of joint substructures.Subsequently,the derived component and joint substructures are synthesized into the entire mechanism based on the Lagrange equation.Finally,a case study illustrates that the lower-order dynamic performances predicted within the proposed approach have the same trend as those obtained from a complete-order finite element model.The root mean square discrepancy of the lower-order natural frequencies between the two models is less than 5.92%,indicating the accuracy and effectiveness of the proposed model.The developed approach can highly and efficiently predict the dynamic performance distributions across the entire workspace and guide the optimal functional design under the virtual machine framework.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51272560)National Basic Research Program of China(973 Program,Grant No.2011CB302404)National Science Foundation for Distinguished Young Scholars of China(Grant No.51225503)
文摘Parallel kinematic machines have drawn considerable attention and have been widely used in some special fields.However,high precision is still one of the challenges when they are used for advanced machine tools.One of the main reasons is that the kinematic chains of parallel kinematic machines are composed of elongated links that can easily suffer deformations,especially at high speeds and under heavy loads.A 3-RRR parallel kinematic machine is taken as a study object for investigating its accuracy with the consideration of the deformations of its links during the motion process.Based on the dynamic model constructed by the Newton-Euler method,all the inertia loads and constraint forces of the links are computed and their deformations are derived.Then the kinematic errors of the machine are derived with the consideration of the deformations of the links.Through further derivation,the accuracy of the machine is given in a simple explicit expression,which will be helpful to increase the calculating speed.The accuracy of this machine when following a selected circle path is simulated.The influences of magnitude of the maximum acceleration and external loads on the running accuracy of the machine are investigated.The results show that the external loads will deteriorate the accuracy of the machine tremendously when their direction coincides with the direction of the worst stiffness of the machine.The proposed method provides a solution for predicting the running accuracy of the parallel kinematic machines and can also be used in their design optimization as well as selection of suitable running parameters.
基金supported by National Natural Science Foundation ofChina (Grant No.50535010,Grant No.50775158)National Scienceand Technology Supporting Plan of China (Grant No.2006BAF01B00)
文摘Due to the structural complexity, the dynamic modeling and quick performance evaluation for the parallel kinematic machines （PKMs） are still to be remained as two challenges in the stage of conceptual design. By using the finite element method and substructure synthesis, this paper mainly deals with the dynamic modeling and eigenvalue evaluation of a novel 3-DOF spindle head named the A3 head. The topological architecture behind the proposed A3 head is a 3-RPS parallel mechanism, which possesses one translational and two rotational capabilities. The mechanical features of the A3 head are briefly addressed in the first place followed by inverse position analysis. In the dynamic modeling, the platform is treated as a rigid body, the RPS limbs as the continuous uniform beams and the joints as lumped virtual springs. With the combination of substructure synthesis and finite element method, an analytical approach is then proposed to formulate the governing equations of motion of system using the compatibility conditions at interface between the limbs and the platform. Consequently, by solving the eigenvalue problem of the governing equations of motion, the distribution of lower natural frequencies of the A3 head throughout the entire workspace can be predicted in a quick manner. Modal analysis for the A3 head reveals that the distributions of lower natural frequencies are strongly related to the mechanism configuration and are axially symmetric due to system kinematic and structural features. The sensitivity analysis of the system indicates that the dimensional parameters of the 3-RPS mechanism have a slight effect on system lower natural frequencies while the joint compliances affect the distributions of lower natural frequencies significantly. The proposed dynamic modeling method can also be applied to other PKMs and can effectively evaluate the PKM＇s dynamic performance throughout the entire workspace.
基金supported by the EU Horizon 2020 research and innovation program under the Marie Sk?odowska-Curie (Grant No.734272)the China Scholarship Council (Grant No.201908060118)。
文摘This study presents a dynamic modeling and analysis methodology for the 3-PRS parallel mechanism.First,an improved reduced dynamic model of component substructures is proposed using the dynamic condensation technique and the rigid multipoint constraints at the joint/interface level,leading to a minimum set of generalized coordinates for external nodes.Next,the mapping between interface constraint stiffness and global stiffness is illustrated,resulting in an analytical stiffness model of joint substructures.Subsequently,the derived component and joint substructures are synthesized into the entire mechanism based on the Lagrange equation.Finally,a case study illustrates that the lower-order dynamic performances predicted within the proposed approach have the same trend as those obtained from a complete-order finite element model.The root mean square discrepancy of the lower-order natural frequencies between the two models is less than 5.92%,indicating the accuracy and effectiveness of the proposed model.The developed approach can highly and efficiently predict the dynamic performance distributions across the entire workspace and guide the optimal functional design under the virtual machine framework.
