Production Decision Based on Discounted Price and Delivery Frequency for Garment Original Equipment Manufacturer with Constrained Capacity

Original equipment manufacturers(OEM) have never been so important and powerful as it is today in garment manufacturing industry.The OEMsupplier's production decisions always have a great impact on the market performance and the profits of a garment brand manufacturer.With constrained capacity and multiply buyers,howto make reasonable production decisions is an urgent problem for OEMsuppliers.A price discount model with a single OEMsupplier and two buyers is proposed to deal with the problem.Based on this model,the OEMsupplier could satisfy buyers' demands and guarantee their profits as well through adjusting price and delivery frequency.A numerical example validates the validity of the model.

Design and Experiment on Environment Friendly Type of Production Equipment of Organic Fertilizer by Chicken Manure

In accordance with current problems such as odor pollution,long production period,consumption of a large amount of manpower and so on existing in chicken manure fermentation ,an environment friendly type of chicken manure fermentation device is designed. The key parameters of the equipment are resonance activated tube and fermenting cellar. Resonance activated tube makes the activated water,which could improve obvi- ously the biodegradation rate of chicken manure. The aerator could provide enough oxygen to microbes,and the agitator could make oxygen evenly distributed across the chicken manure in fermenting cellar. The test shows that this equipment is high-efficiency,and only takes 7 days to make the chicken manure achieve the decomposed requirement. The organic matter content of composted chicken manure is 91.2%,C/N ratio is 18.8, MPN is 0.04, mortality of ascarid egg is 99.6% ,concentrations of NH3 and H2 S are 4.20 and 1.58 mg/m3, furthermore ,there is no offensive smell in the fermenting cellar. Therefore,the study can provide a pollution-free, high-efficiency, manpower saving fermentation equipment for organic fertilizer production by chicken manure in agriculture area.

Effective Technological Equipment for Mass Production of Entomophagous Insects and Mites Used for Biological Control

Mass production of entomophagous insects and mites is necessary for the practical use of biological method of plant protection in agriculture. For many insects, breeding is carried out at the level of industrial technology with the appropriate equipment. The main purpose of the research was to improve the technical and economic performance of equipment in the production of entomophagous insects and their hosts by optimizing equipment design and technocenosis management techniques. In laboratory experiments with using the planning of multifactor experiments, the parameters of cages for breeding were determined optimally. On this basis, sets of equipment for the trichogram, brakon, lacewort and phytoseulatus have been developed. The specific productivity of new equipment provides the necessary profitability of production.

Optimum Investment Policies for Diagnostic Equipment under a Limited Budget in Multistage Production Systems

Diagnostic equipment can contribute significantly to production and quality.Maintenance budget however is limited so that having a systematic method for allocating part ofit to diagnostic equipment is of great potential value. In this paper, a deterministic dynamicprogramming model for assisting in determining the optimum policy for investment in diagnosticequipment for multistage production systems is developed. The optimum pelticy is determined interms of the amount of equipment used at each stage of production and yields the maximumreturn for the entire system.

Lot Sizing in Production Scheduling at a Personal Protection Equipment Company

This work presents an optimization model to support decisions during production planning and control in the personal protective equipment (PPE) industry (in particular, gloves). A case study was carried out at a Brazilian company with the aim of increasing productivity and improving customer service with respect to meeting deadlines. In this case study, the mixed integer linear programming model of Luche (2009) was revisited. A new model for single-stage lot sizing was applied to the production scheduling of gloves. Optimizing this scheduling was not a simple task because of the scale of the equipment setup time, the diversity of the products and the deadlines for the orders. The model was implemented in GAMS IDE and solved by CPLEX 12. The model and the associated heuristic produce better solutions than those currently used by the company.

Effects of Milling Methods on Rice Flour Properties and Rice Product Quality:A Review

High-quality rice flour is the foundation for the production of various rice-based products.Milling is an essential step in obtaining rice flour,during which significant changes occur in the physicochemical and quality characteristics of the flour.Although rice flour obtained through mainstream wet milling methods exhibits superior quality,low production efficiency and wastewater discharge limit the development of the industry.Dry milling,on the other hand,conserves water resources,but adversely affects flour performance due to excessive heat generation.As an emerging powder-making technique,semi-dry milling offers a promising solution by enhancing flour quality and reducing environmental impact.This is achieved by minimizing soaking time through hot air treatment while reducing mechanical energy consumption to reach saturated water absorption levels.However,continuous production remains a challenge.This comprehensive review summarizes the effects of various milling technologies on rice flour properties and product qualities.It also discusses key control indicators and technical considerations for rice flour processing equipment and processes.

GNSS/MET Station Equipment Maintenance and Product Application

Based on the use of Global Navigation Satellite System (GNSS) for meteorological detection in the world, we used the GNSS/MET detection equipment in the meteorological departments of Liaoning Province of China and its data to study and summarize the maintenance methods of GNSS/MET (Global Navigation Satellite System Meteorology) detection equipment and the application of water vapor products in operational systems. The results show that: 1) For GNSS/MET failures, specific inspections and classifications can be performed according to different phenomena;2) The GNSS water vapor measurement station samples every 30 seconds, forming one set of GNSS data every hour, and can detonate the atmospheric precipitation by solving the original data;3) Using the “Navigation Satellite Remote Sensing Water Vapor Application Management System”, the GNSS/MET water vapor products can be directly displayed. We can get the conclusion that GNSS/MET has far-reaching significance for studying the law of atmospheric water vapor changes and enhancing the ability to monitor severe weather such as heavy rain and strong convection.

Effects of Machine Parameter and Natural Factors on the Productivity of Loading and Haulage Equipment

The purpose of this research is to investigate the factors which affect the performance of the loading and hauling equipment at Skorpion zinc mine, Namibia and also to find possible solutions to eliminate them, so that the weekly Zinc Oxide and ex-pit waste tonnages required could be produced. This is due to the high demand of Zinc on the market. The investigation on road conditions was focused on the effects of rolling resistance, grade resistance and road widths from the road between bench 540 in pit 103 to the Zinc oxide medium grade stockpile. Cycle time data were obtained by time and motion study of the load/haul/dump cycle from bench 540 loading site to the stockpile. The data used for equipment matching by queuing theory (excel modelling) was obtained when the loaders where loading Arkose at different loading sites. The effects of different weather conditions i.e. mist, rain and wind on production where determined by collecting actual shift production tonnages and comparing with target shift production targets during this conditions. The results produced from time and motion studies show that the haul trucks have an average availability of 80.4% and utilization at 49.7% which are very low when compared to the benchmark value of 89% and 69% for availability and utilization respectively. Decline in performance time is caused by factors such as daily safety meetings, lunch breaks, blasting, tools break down and the daily machine service. Rolling resistance is also one of the factors affecting production time at the mine. The rolling resistance of different segments was determined by roughness defect scores (RDS). From calculations, it is clearly seen that if the RR could be reduced to 2% on every road segment, then each cycle period per truck can be reduced by 1.24 minutes. This will increase the production of the haulers and decrease the operating cost. It was recommended that the wearing course of the road surface be treated with a bitumen based dust suppression product in order to keep the surface’s rolling resistance to an absolute minimum (i.e. RR = 2%) [1]. The current average hauling road width is 15.987 m while the correct road width at Skorpion Zinc Mine must be 21.35 m to prevent bunching of trucks. It is therefore recommended that the haul roads be widened to 21.35 m width per segment.

Energy Efficiency Evaluation Based on Data Envelopment Analysis Integrated Analytic Hierarchy Process in Ethylene Production

Energy efficiency data from ethylene production equipment are of high dimension, dynamic and time sequential, so their evaluation is affected by many factors. Abnormal data from ethylene production are eliminated through consistency test, making the data consumption uniform to improve the comparability of data. Due to the limit of input and output data of decision making unit in data envelopment analysis(DEA), the energy efficiency data from the same technology in a certain year are disposed monthly using DEA. The DEA data of energy efficiency from the same technology are weighted and fused using analytic hierarchy process. The energy efficiency data from different technologies are evaluated by their relative effectiveness to find the direction of energy saving and consumption reduction.

Study on Men's Jacket Tailoring in the Modern Production

The paper shows the comppartive analysis between the traditional technology and the advanced technology, as for the main processes of pieces blocking, attaching chest interlining, slitting pocket and setting sleeve. The difference of expenditure of time and the ratio of floating times between the hanger production system and traditional assembly line is analyzed as well as, which illustrates the advantages of the modern technics,advanced equipment and hi-technology. Some suggestions are given to further innovate the production technology of men's jacket.

Adhere to the direction of detailization in CC technology and equipment

Since the excessive capacity in steelmaking and continuous casting at present,and the limited development margin of CC technology and equipment in scale,the further development must be made in a profound and detailized way.This paper enumerates the items of CC technology and equipment,which need to be detailized from several aspects such as roll arrangement design,equipment design and production operation,and it points out that detailization is the future direction of CC technology and equipment.The items in roll arrangement design include eliminating periodic meniscus fluctuation by adjusting space between rolls reasonably;taking special measures to avoid dangerous regions of casting speed,in order to reduce the center porosity and centerline crack of slab;optimizing the major radius and the length of outer arc of caster before straightening point to avoid dangerous region of casting speed.The items in equipment design include choosing a suitable structure of support and guiding roll according to the concrete conditions of caster;according to bulging shape of slab,thinking more about restriction of shell to bulging force, discussing the force on rollers,optimizing split roll to support slab;safety factor should be considered together with calculation method of the bearing nominal static load.The items in aspects of continuous casting operation include the delicacy division and the function-positioning of operation modes for CC machine due to the consideration of dynamic soft reduction;monitoring and controlling system of CC machine must be further detailized to improve the stability of production operation and slab quality.In addition to the three aspects mentioned above,this article points out many other items also,such as homogenization of secondary cooling of slab,quality control of surface and internal of slab,and so on.This article emphasizes,some key technologies need to be researched also,and all these researches will never stop.

Research and Analysis on Cooling Capacity of Temperature Adjustment Equipments in Agricultural Multi-span Greenhouse

The high summer indoor temperature in agricultural greenhouse is not conducive to crop growth,so it is necessary to cool the greenhouse. In this study,taking the agricultural multi-span greenhouse with strong temperature adjustment ability for example,we make an experimental analysis on the temperature changes inside and outside the greenhouse under nine different equipment combinations( fan,skylight,sunshade,sunshade + fan,cooling pad + fan,skylight + fan,sunshade + skylight,sunshade + fan + cooling pad,sunshade + skylight + fan),respectively,and conduct the overall assessment on the measures to cool the summer agricultural greenhouse,in order to provide a reference for selecting a cost-effective cooling method for greenhouse. Tests show that the three treatment modes of fan,sunshade and sunshade + fan almost have no cooling capacity; skylight,sunshade + skylight have cooling capacity,but the effect is slow; cooling pad + fan,sunshade + skylight +fan can reduce the indoor temperature,but the effect is not very good; skylight and fan have good cooling effect; sunshade + fan + cooling pad has obvious cooling effect,which can well meet the cooling needs in the summer greenhouse.

An integrated laboratory experiment of realistic diagenesis,perforation and sand production using a large artificial sandstone specimen

Sand production is,a challenging issue in petroleum industry,mainly associated with weak unconsolidated formations.A novel testing procedure and a new apparatus were developed to conduct an integrated experiment of diagenesis,perforation and sand production on a single large cylindrical artificial sandstone specimen,where solid and fluid pressures can be independently controlled such that realistic reservoir historical conditions can be well simulated in the laboratory.Fluid injection can be performed in both radial and vertical directions,where both single-and two-phase flows can be implemented for study of sand production behaviors at different reservoir’s maturity stages.The equipment consists of an intensive instrumentation system to monitor pressures,displacements and material states continuously.The produced sand particles were filtered and monitored in real-time for the study of time-dependent phenomena.The experimental results showed similar patterns to that observed in the field and provided valuable insight for the development of prediction methods for sand production of similar materials.

Application of MES System in Offshore Oil and Gas Field Production Management

In order to solve information island problem of offshore oil and gas field production-related information system,including repetitive reporting and input of data,data isolation of central control system,inadequate follow-up analysis and development to support oil and gas field production management,and so on.Therefore,the introduction of MES(Manufacturing Execution System)production execution system in the manufacturing industry and downstream production of offshore oil has become an inevitable choice.This system utilizes the real-time database combined with relational database to collect the scattered structured data,such as the production process real-time data,production management documents and statistical tables of offshore oil and gas production facilities.It establishes a unified data center platform for each operation area and production site,so as to centralize the related production management data at production sites.This system realizes many functions,including the production management support like production report generation as well as presentation and POB,equipment management support like PM optimization,remote configuration and monitoring of production operation,status trend analysis,and production event prediction.The implementation of MES system in offshore oil and gas field production management perfects the overall information system of China National Offshore Oil Corporation more and gradually enhances its comprehensive benefits.

考虑设备保护的租赁制造系统生产决策与收益调整激励机制

针对租赁设备合作生产过程中可能会出现承租方滥用设备的现象,提出一种考虑设备保护的租赁制造系统生产决策模型与收益调整激励机制,以形成租赁制造的最优生产策略。从设备保护的角度出发,构建考虑承租方对租赁设备使用率和保护程度的优化模型,以租赁制造系统总收益最大化为目标,确定设备保护的努力程度、设备使用率以及维护后设备状态与如新状态偏差度,即租赁制造系统的最优生产策略。提出一套收益调整激励机制,运用补偿金对合作双方的收益进行调整,并令双方独立决策的最优策略与系统最优策略相同,得到最佳补偿金系数,从而确定收益调整方案。案例研究表明,系统决策模型存在使得总收益最大的最优努力程度和预防维护程度,且系统决策下的最大总收益总是高于独立决策下的最大总收益,提升承租方对设备保护的努力程度和出租方对设备的预防程度,可以减少租赁设备平均故障次数。

对103家三级公立医院医疗设备配置现状的调查与分析

目的:调查103家三级公立医院医疗设备配置现状,分析比对我国不同区域医院的医疗设备占比,为科学合理地配置医疗设备提供依据。方法:采用文献研究和专家咨询法设计调查问卷,通过“中国医学装备”公众号和“好医工”平台发布电子问卷进行调查,分析医疗设备配置数量、国产占比与医院所在区域及医院床位数的相关性。结果:共回收有效问卷103份,涉及华东、华北、华中、华南、西南、西北和东北的103家三级公立医院,其中华北占18%,华东占37%,华南占19%。华北、华南和华东3个样本区域三级公立医院医疗设备配置的平均台件数为9785台/家、9245台/家和8153台/家,甲乙类设备配置数量较少,与床位数无相关性;华北与华东在床位数、每百张床设备台件数以及每百张床设备金额上差异有统计学意义(t=-2.582、2.939、4.653,P<0.05);生命支持类设备配置数量均与床位数有显著正相关,国产占有率尤其是生命支持类设备的国产占有率有所提高。结论:分析我国公立医院医疗设备配置情况,可为医院更好地适应新版甲乙类大型医用设备目录的调整提供数据支撑,为三级医院在大型医用设备配置和国产化的示范推广提供参考依据,为相关卫生管理部门提供借鉴。

融合设备状态和产品要求的电解铜箔制造工艺参数优化

针对当前电解铜箔制造工艺参数的优化仅考虑产品要求的问题,提出了一种融合设备状态和产品要求的电解铜箔制造工艺参数优化方法。首先,为辨识铜箔制造中工艺、设备与产品参数之间的非线性关系,建立了基于神经网络的“工艺-设备”与产品参数的映射模型,并通过构建当前生产模式与历史生产模式的相似性度量方法,确定当前工艺参数的优化初始点;然后,基于所建立的映射模型、设备状态和产品要求构建多目标约束函数,并利用遗传算法优化工艺参数,获得同时满足设备状态和产品要求的最佳工艺参数。企业的生产验证表明:相较于仅考虑产品要求的工艺优化方法,所提方法优化后的工艺参数能在相同的设备状态下获得质量更好的产品,在常温/高温抗拉强度、常温/高温延伸率和树脂剥离强度这5项关键指标上,分别提升了6.1 MPa、6.1 MPa、1.9%、0.7%和0.22 N/mm,生箔制备和表面处理的生产效率也提高了2.65%和7.5%,能够有效保证并提高铜箔的质量和生产效益。

蒸汽烫漂与热风干燥箱流场优化设计及仿真

农产品的烫漂与干燥是农产品加工的关键技术。农产品蒸汽烫漂与热风干燥箱是集烫漂与干燥一体的新型农产品绿色保质低碳智能干燥技术装备。农产品蒸汽烫漂与热风干燥箱内部流场均匀性直接影响着农产品烫漂与干燥效果。为提高其内部速度均匀性与温湿度均匀性,同时减少冷凝现象发生,采用计算流体力学(computational fluid dynamics,CFD)方法建立蒸汽烫漂与热风干燥箱模型,对其送风方式和送风口数量进行研究。结果表明:侧送侧回的送风方式在速度场以及温湿度场的均匀性总体优于上送下回,能量利用系数提高约18%,箱内壁面冷凝面积小于上送下回。仿真研究表明,当送风口数量为4个时,箱内的温度场和相对湿度场均匀性更好,能量利用系数最高。试验表明,蒸汽烫漂与热风干燥箱的试验值和仿真值最大温度偏差为2.3℃,相对湿度误差不超过1.3%,误差在合理范围内,仿真结果可靠,研究结果可为农产品低碳智能干燥新技术的研究提供参考。

考虑生产安全的工业园区联络线功率平滑策略

高比例新能源接入工业园区已成为高耗能工业负荷低碳转型的主要途径,而联络线功率剧烈频繁波动是园区低碳转型的关键问题.因此,提出一种考虑生产安全的工业园区联络线功率平滑策略.首先,分析电解铝和矿热炉的可控设备控制模型,构建基于联络线功率波动反馈的工业负荷功率闭环反馈控制模型.考虑工业生产核心影响因素,构建温度状态指标模型,形成考虑工业生产核心因素的典型工业负荷需求侧响应惩罚成本模型,并以工业生产的惩罚成本最小为优化目标,将控制目标分配至各工业负荷.最后,构建基于云南电网文山区域网架的MATLAB在线计算和RTDS仿真实时交互算例,结果表明,该算法自适应更新生产设备温度,有效降低功率调节对生产的影响,且联络线购电成本可降低36.4%.

新型建筑装饰软瓷材料及其产业化进展

软瓷是一种以聚合物乳液为粘合剂,添加无机粉体、功能填料和助剂,经混合制浆、模具成型、干燥脱模制成的,具有轻、薄、柔特性的新型建筑装饰材料。从产生背景、发展历程、产业现状、生产设备及施工技术等方面对软瓷产业进行了全面综述,并对其发展趋势进行了展望。