Optimal production lot size with process deterioration under an extended inspection policy

A mathematical model to determine the optimal production lot size for a deteriorating production system under an extended product inspection policy is developed. The last-K product inspection policy is considered so that the nonconforming items can be reduced, under which the last K products in a production lot are inspected and the nonconforming items from those inspected are reworked. Consider that the products produced towards the end of a production lot are more likely to be nonconforming, is proposed an extended product inspection policy for a deteriorating production system. That is, in a production lot, product inspections are performed among the middle K1 items and after inspections, all of the last K2 products are directly reworked without inspections. Our objective here is the joint optimization of the production lot size and the corresponding extended inspection policy such that the expected total cost per unit time is minimized. Since there is no closed form expression for our optimal policy, the existence for the optimal production inspection policy and an upper bound for the optimal lot size are obtained. Furthermore, an efficient solution procedure is provided to search for the optimal policy. Finally, numerical examples are given to illustrate the proposed model and indicate that the expected total cost per unit time of our product inspection model is less than that of the last-K inspection policy.

Simultaneous settings of order quantity,wholesale price,production run length,process mean,and warranty period

In this article,the authors propose a modified version of S.L.Chen and Liu’s model with a two-stage production system.Assume that the retailer’s order quantity is concerned with the manufacturer’s selling price and the warranty period of product.The used cost of the customer is measured under the Taguchi’s quadratic quality loss function and concluded in the retailer’s profit function.The quality of the lot for the manufacturer is determined by adopting a two-stage single sampling rectifying inspection plan.The modified economic manufacturing quantity(EMQ)model is addressed in formulating the manufacturer’s expected profit.The retailer’s order quantity,manufacturer’s wholesale price,production run length,process mean,and warranty period of product will be jointly determined by maximizing the total expected profit of the supply chain system including the manufacturer and the retailer.Finally,the quality investment policy is introduced to illustrate the profit improvement for the supply chain system.