General series expression of eddy-current impedance for coil placed above multi-layer plate conductor

This paper presents a closed expression of the layered-plate factor used to calculate the coil eddy-current impedance over the multi-layer plate conductor. By using this expression, the general series of eddy-current impedance can be written directly without solving the undetermined constant equations. The series expression is easy to use for theoretical analysis and programming. Experimental results show that calculated values and measured values are in agreement. As an application, when the bottom layer of the layered plate is a non-ferromagnetic thin layer conductor and the product of the thickness and conductivity of the layer remains unchanged, using the layered-plate factor expression proposed in this paper, it can be theoretically predicted that the eddy-current impedance curves corresponding to different thin layer thickness values will coincide.

Crack Length Quantification Based on Planar Eddy-Current Sensor Array and Two-Dimensional Image

Eddy-current (EC) testing is an effective electromagnetic non-destructive testing (NDT) technique.Planar eddy-current sensor arrays have several advantages such as good coherence,fast response speed,and high sensitivity,which can be used for micro-damage inspection of crucial parts in mechanical equipments and aerospace aviation.The main purpose of this research is to detect the defect in a metallic material surface and identify the length of a crack using planar eddy-current sensor arrays in different directions.The principle and characteristics of planar eddy-current sensor arrays are introduced,and a crack length quantification algorithm in different directions is investigated.A damage quantitative detection system is established based on a field programmable gate array and ARM processor.The system is utilized to inspect the micro defect in a metallic material,which is carved to micro crack with size of 7mm(length)×0.1mm(width)×1mm(depth).The experimental data show that the sensor arrays can be used for the length measurement repeatedly,and that the uncertainty of the length measurement is below ±0.2mm.

Calculation of Skin Depths and Eddy-Current Power Losses for Magnetic Position Sensors

We present a theoretic model to calculate skin depths and eddy-current power losses for a magnetic position sensor. Eddy-current, arised from the operation of an alternating-current excitation, induces secondary currents and fields between magnetic material and magnetic position sensor. In this paper, a magnetic position sensor system is simplified to be an outer-winding coil along the axial direction of a low carbon steel bar. The analytical model is derived from basic field and circuit theory considering a linear approximation for a nonlinear permeability. Thus the skin depths and eddy-current power losses from the model in eddy-current modeling techniques at various frequencies of an excited current source can be calculated. The proposed configuration is capable of predicting the skin depths and eddy-current power losses for a magnetic position sensor and has a consistence with experiments.

Sleeve Design of Permanent-magnet Machine for Low Rotor Losses

In this study,a novel rotor sleeve for permanent-magnet(PM)machines equipped with fractional-slot concentrated-windings(FSCW)is proposed.With the newly designed rotor sleeve,the rotor eddy-current(EC)losses are significantly reduced,and the torque density of the machine is improved.First,the rotor EC losses of a surface-mounted PM machine with the sleeve are analyzed.Meanwhile,the sleeve EC barriers and PM segmentation technologies for the suppression of the rotor EC losses are evaluated.Subsequently,an FSCW PM machine with the newly designed sleeve is proposed and optimized for a given set of specifications.Its electromagnetic and mechanical performances are evaluated by the finite element method(FEM).Finally,three assembling methods are presented and assessed comprehensively in terms of their merits and drawbacks.