The mechanical behavior of a magnesium alloy E-form under bending was investigated using the elasto-visco-plastic polycrystal model(ΔEVPSC) and its finite element(FE) implementation(ΔEVPSC-FE) developed in Jeong et ...The mechanical behavior of a magnesium alloy E-form under bending was investigated using the elasto-visco-plastic polycrystal model(ΔEVPSC) and its finite element(FE) implementation(ΔEVPSC-FE) developed in Jeong et al. and Jeong and Tomé. The crystallographic orientation distribution(COD) obtained from X-ray diffraction was used to represent the initial texture, and the Voce hardening parameters were calibrated by fitting the uniaxial tension and the compression flow stress curves. A quasi-static FE analysis of a miniaturized V-bending operation was conducted using the ΔEVPSC-FE model. The bending induced an inhomogeneous stress response along the through-thickness and the lateral directions, which was well captured by the model. Moreover, the predictive capability of the model was validated by comparing with various experimental results such as(1) force vs. displacement curves;(2) the through-thickness variations in the twin volume fraction;and(3) the changes in crystallographic texture as a function of displacement. Additional bending simulation was performed using an isotropic texture, the result of which suggests that the potential improvement in bendability of the magnesium alloy is attainable by weakening the initial texture. Moreover, the simulation results imply that the crystallographic texture, which may affect the twin activation across the thickness direction, plays a significant role in the shifting direction of the neutral layer.展开更多
An elasto-visco-plastic constitutive model incorporating the craze damage behavior was developed for the polypropylene(PP), by using the plastic failure model applied for the concrete, to capture the craze yielding an...An elasto-visco-plastic constitutive model incorporating the craze damage behavior was developed for the polypropylene(PP), by using the plastic failure model applied for the concrete, to capture the craze yielding and stress-whitening phenomena. In addition, the developed constitutive model was implemented into finite element codes in Abaqus to simulate the tensile deformation. The standard uniaxial tensile tests were carried out. The stress-strain curves from the uniaxial tensile tests show that the stress keeps decreasing after yielding and the yield stress rises with the increasing of the strain rate. It is worth noting that the craze damage is more visible with higher strain rate. The stress-whitening can be seen clearly around the fracture. The uniaxial tensile tests using specially designed specimen with circular holes weakening were performed for the validation of the developed model. The simulation results of the tensile deformation of the hole-weakened specimen suggest that the stress-whitening could be attributed to the equivalent visco-plastic strain. By comparing between the simulation analysis and the experimental results, the proposed model can describe the stress whitening phenomenon with good accuracy.展开更多
The formation and propagation of the popular off-corner subsurface cracks in bloom continuous casting were investigated through thermo-mechanical analysis using three coupled thermo-mechanical models. A two-dimensiona...The formation and propagation of the popular off-corner subsurface cracks in bloom continuous casting were investigated through thermo-mechanical analysis using three coupled thermo-mechanical models. A two-dimensional thermo-elasto-visco-plastic finite element model was developed to predict the mould gap evolution, temperature profiles and deformation behavior of the solidified shell in the mould region. Then, a three-dimensional model was adopted to calculate the shell growth, tempera- ture history and the development of stresses and strains of the shell in the following secondary cooling zones. Finally, another three-dimensional model was used to analyze the stress distributions in the straightening region, The results showed that the off-corner cracks in the shell originated from the mould owing to the tensile strain developed in the crack sensitive regions of the solidification front, and they could be driven deeper by the possible severe surface temperature rebound and the extensive tensile stress in the secondary cooling zone, especially upon the straightening operation of the bloom casting. It is revealed that more homogenous shell temperature and thickness can be obtained through optimization of mould corner radius, casting speed and secondary cooling scheme, which help to decrease stress and strain concentration and therefore prevent the initiation of the cracks.展开更多
基金the financial support from Korea Institute of Energy Technology Evaluation and Planning(KETEP)grant funded by the Korea government(20214000000480)The support from the National Research Foundation of Korea funded by the Ministry of Education(No.2018R1A6A1A03024509 and NRF2020R1F1A1073885)is acknowledged.
文摘The mechanical behavior of a magnesium alloy E-form under bending was investigated using the elasto-visco-plastic polycrystal model(ΔEVPSC) and its finite element(FE) implementation(ΔEVPSC-FE) developed in Jeong et al. and Jeong and Tomé. The crystallographic orientation distribution(COD) obtained from X-ray diffraction was used to represent the initial texture, and the Voce hardening parameters were calibrated by fitting the uniaxial tension and the compression flow stress curves. A quasi-static FE analysis of a miniaturized V-bending operation was conducted using the ΔEVPSC-FE model. The bending induced an inhomogeneous stress response along the through-thickness and the lateral directions, which was well captured by the model. Moreover, the predictive capability of the model was validated by comparing with various experimental results such as(1) force vs. displacement curves;(2) the through-thickness variations in the twin volume fraction;and(3) the changes in crystallographic texture as a function of displacement. Additional bending simulation was performed using an isotropic texture, the result of which suggests that the potential improvement in bendability of the magnesium alloy is attainable by weakening the initial texture. Moreover, the simulation results imply that the crystallographic texture, which may affect the twin activation across the thickness direction, plays a significant role in the shifting direction of the neutral layer.
基金Project(51275185)supported by the National Natural Science Foundation of China
文摘An elasto-visco-plastic constitutive model incorporating the craze damage behavior was developed for the polypropylene(PP), by using the plastic failure model applied for the concrete, to capture the craze yielding and stress-whitening phenomena. In addition, the developed constitutive model was implemented into finite element codes in Abaqus to simulate the tensile deformation. The standard uniaxial tensile tests were carried out. The stress-strain curves from the uniaxial tensile tests show that the stress keeps decreasing after yielding and the yield stress rises with the increasing of the strain rate. It is worth noting that the craze damage is more visible with higher strain rate. The stress-whitening can be seen clearly around the fracture. The uniaxial tensile tests using specially designed specimen with circular holes weakening were performed for the validation of the developed model. The simulation results of the tensile deformation of the hole-weakened specimen suggest that the stress-whitening could be attributed to the equivalent visco-plastic strain. By comparing between the simulation analysis and the experimental results, the proposed model can describe the stress whitening phenomenon with good accuracy.
文摘The formation and propagation of the popular off-corner subsurface cracks in bloom continuous casting were investigated through thermo-mechanical analysis using three coupled thermo-mechanical models. A two-dimensional thermo-elasto-visco-plastic finite element model was developed to predict the mould gap evolution, temperature profiles and deformation behavior of the solidified shell in the mould region. Then, a three-dimensional model was adopted to calculate the shell growth, tempera- ture history and the development of stresses and strains of the shell in the following secondary cooling zones. Finally, another three-dimensional model was used to analyze the stress distributions in the straightening region, The results showed that the off-corner cracks in the shell originated from the mould owing to the tensile strain developed in the crack sensitive regions of the solidification front, and they could be driven deeper by the possible severe surface temperature rebound and the extensive tensile stress in the secondary cooling zone, especially upon the straightening operation of the bloom casting. It is revealed that more homogenous shell temperature and thickness can be obtained through optimization of mould corner radius, casting speed and secondary cooling scheme, which help to decrease stress and strain concentration and therefore prevent the initiation of the cracks.
