基于功能安全的汽车EPS系统安全冗余研究

电动助力转向(electric power steering,EPS)系统是车辆常用的转向执行器,其失效将严重影响驾乘人员的安全。为提高EPS系统的安全性与可靠性,基于功能安全标准建立EPS系统安全冗余机制:基于ISO26262对EPS系统进行研究,通过相关项定义、危害分析与风险评估(HARA),得到系统的功能安全目标与需求,并对其进行分配;设计EPS系统架构、容错机制,以提高系统的安全性;最后,对所设计的安全冗余机制进行台架试验。结果表明,在单侧桥驱芯片故障、单侧电机位置传感器故障、双侧电机位置传感器故障等故障注入的情况下,系统能够实现预期响应,满足功能安全目标,验证了所设计安全冗余机制的有效性。

Electrical power assisted steering for EVs and HEVs

Electrical power assisted steering (EPAS) is one of the key components, especially for electrical vehicle. It has attracted much attention for their advantages with respect to improved fuel economy and has been widely adopted as automotive power-steering equipment in recent years. EPS (electrical power steering) controllers contain MCU (microprocessor control unit) to implement the complex control algorithms. EPS control strategy development is the core technology of the whole system. To achieve the better performance of driving, both mechanical structures and electrical structures are totally designed as a whole. Model-based development is recommended to software design. There are several trends about EPS’ future, such as high power EPS development, high voltage EPS development and steering-by-wire technology.

大齿条力冗余R-EPS转向器开发及验证

为了满足前轴载荷较大乘用车电动助力转向产品的需要,对大齿条力冗余R-EPS转向系统进行开发,全新设计了齿条、滚珠丝杠及皮带传动等机构,制定了R-EPS电控系统冗余方案,设计了电控系统失效时的容错机制,通过转向手力调校和匹配,转向手力和转向跟随性均满足车辆使用需求,产品经台架试验和整车道路试验验证了产品性能优良、安全可靠。

PARAMETER OPTIMIZATION OF ELECTRIC POWER STEERING INTEGRATED WITH ACTIVE FRONT STEERING FUNCTION

The dynanaic model of a novel electric power steering（EPS） system integrated with active front steer- ing function and the three-freedom steering model are built. Based on these models, the concepts and the quanti- tative expressions of road feel, sensitivity, and operation stability of the steering are introduced. Then, according to constrained optimization features of multi-variable function, a genetic algorithm is designed. Making the road feel of the steering as optimization objective, and operation stability and sensitivity of the steering as constraints, the system parameters are optimized by the genetic and the coordinate rotation algorithms. Simulation results show that the optimization of the novel EPS system by the genetic algorithm can effectively improve the road feel, thus providing a theoretical basis for the design and optimization of the novel EPS system.

基于Simscape的APA-EPS系统建模及人机共驾转向控制策略研究

人机共驾是智能车辆实现高度自动驾驶之前的过渡阶段,由于驾驶员与驾驶辅助系统同时在环,存在驾驶权分配的问题,智能车辆的转向系统必须实时敏捷地执行驾驶员和驾驶辅助系统的转向控制指令。本文针对搭载于某智能MPV的平行轴式电动助力转向系统(APA-EPS)研究人机共驾转向控制策略。首先对APA-EPS系统进行Simscape建模,并通过台架试验验证了模型的准确度。随后基于模糊PID控制算法和模糊滑模控制算法分别设计了人驾和机驾模式下的控制策略。在驾驶员主导驾驶车辆时,根据距离影响度函数和角度影响度函数确定转向控制权重;在驾驶辅助系统主导驾驶车辆时,采用滑动时间窗口监测驾驶员的接管请求。仿真试验结果表明,人驾和机驾的控制策略均具有较好的转角跟随效果,人机共驾时转向控制权能够及时进行切换,且APA-EPS的转向盘转角响应迅速。

抑制汽车EPS-PMSM谐波电流的可变阶跃函数补偿方法

针对三相逆变器死区时间与导通压降引起汽车电动助力转向永磁同步电机低转速下的谐波电流,提出了对α及β轴电压进行可变阶跃函数补偿的方法。为降低补偿电压摄动,保证谐波电流的抑制效果,通过电流平均法获得准确的三相电流极性。为提高输出波形质量,消除电机低速轻载工况下零电流钳位现象,提出利用可变梯形函数进行α轴及β轴电压补偿。对未补偿、传统平均电压补偿和可变阶跃函数补偿下的EPS-PMSM谐波电流进行数值仿真评估。结果表明:在电机低速轻载工况下,相较传统平均电压补偿法,可变阶跃函数补偿法将电流总谐波失真率再降低约23.42%,并消除了零电流钳位现象。

Tracking Performance of Electric Power Steering System Based on the Mixed H_2/H_∞ Strategy

The tracking performance of motor current is an important factor that affects the assistance torque of electric power steering （EPS） system. Bad tracking performance will cause assistant torque delay, and make road feeling bad, and is influenced by the input steering torque and system measuring noise. However the existing methods have some shortages on system＇s robust dynamic performance and robust stability. The mixed H2/H∞ strategy for recirculating ball-type EPS system in a pure electric bus is proposed, and vehicle dynamic model of the system is established. Due to the existence of system model uncertainty, disturbance signals, sensor noises and the demand of system dynamic performance, the indexes of robust performance and road feeling for drivers are defined as the appraisal control objectives. The H∞ method is introduced to design the H∞ controller, and the H2 method is applied to optimize the H∞ controller, thus the mixed H2/H∞ controller is designed. The response of EPS system to the motor current command with amplitude of 20 A, the road disturbance with amplitude of 500 N and the sensor random noise with the amplitude of 1 A is simulated. The simulation results show that the recirculating ball-type EPS system with the mixed H2/H∞ controller can attenuate the random noises and disturbances and track the boost curve well, so the mixed H2/H∞ controller can improve the system＇s robust performance and dynamic performance. For the purpose of verifying the performance of the designed control strategy, the motor current tracking performance ground tests are conducted with step response input of the steering wheel, double-lane steering test and lemniscate steering test, respectively. The tests show that the mixed H2/H∞ controller for the recirculating ball-type EPS system of pure electric bus is feasible. The designed controller can solve the robust performance and robust stability of the system, thus improve the tracking performance of the EPS system and provide satisfied road feeling for the drivers.

Controller Design for Electric Power Steering System Using T-S Fuzzy Model Approach

Pressure ripples in electric power steering （EPS） systems can be caused by the phase lag between the driver s steering torque and steer angle, the nonlinear frictions, and the disturbances from road and sensor noise especially during high-frequency maneuvers. This paper investigates the use of the robust fuzzy control method for actively reducing pressure ripples for EPS systems. Remarkable progress on steering maneuverability is achieved. The EPS dynamics is described with an eight-order nonlinear state-space model and approximated by a Takagi-Sugeno （T-S） fuzzy model with time-varying delays and external disturbances. A stabilization approach is then presented for nonlinear time-delay systems through fuzzy state feedback controller in parallel distributed compensation （PDC） structure. The closed-loop stability conditions of EPS system with the fuzzy controller are parameterized in terms of the linear matrix inequality （LMI） problem. Simulations and experiments using the proposed robust fuzzy controller and traditional PID controller have been carried out for EPS systems. Both the simulation and experiment results show that the proposed fuzzy controller can reduce the torque ripples and allow us to have a good steering feeling and stable driving.

H∞ control of novel active steering integrated with electric power steering function

Based on the traditional active steering system, a novel active steering system integrated with electric power steering function was introduced, which can achieve the functions of both active steering and electric power steering. In view of the interference from road random signal and sensor noise in the novel active steering system, the H∞ control model of the novel active steering system was built. With satisfying steering feel, good robust performance and steering stability being the control objectives, the H∞ controller for the novel active front steering (AFS) system was designed. The simulation results show that the novel AFS system with H∞ control strategy can attenuate the road interference quickly, and there is no resonance peak in the bode diagram. It can make the driver obtain more useful information in the low frequency range, and attenuate the road interference better in the high frequency range, thus the driver can get more satisfying road feeling. Therefore, the designed H∞ controller can synthesize the advantages of both robust performance and robust stability, and has certain contribution to the design of novel AFS system.

Integration optimization of novel electric power steering system based on quality engineering theory

The dynamic model of a novel electric power steering （EPS） system integrated with active front steering function （the novel EPS system） is built. The concepts and quantitative expressions of the steering road feel, steering sensibility, and steering operation stability are introduced. Based on quality engineering theory, the optimization algorithm is proposed by integrating the Monte Carlo descriptive sampling, elitist non-dominated sorting genetic algorithm （NSGA-II） and 6-sigma design method. With the steering road feel and the steering portability as optimization targets, the system parameters are optimized by the proposed optimization algorithm. The simulation results show that the system optimized based on quality engineering theory can improve the steering road feel, guarantee steering stability and steering portability and thus provide a theoretical basis for the design and optimization of the novel electric power steering system.

Model development and parameter investigation of a column-type electric power steering system

In this paper, the performance of a column-type electric power steering （EPS） system and vehicle has been studied and a detailed mathematical model for the system has been established. Based on the mathematic model of the optimization design for steering feel, the parameters of the EPS system and vehicle on steering performance have been investigated. Moreover, the effects of the parameters on system stability have been analyzed and compared by the method of absolute sensitivity and the results are given in the end.

Performance optimization of electric power steering based on multi-objective genetic algorithm

The vehicle model of the recirculating ball-type electric power steering (EPS) system for the pure electric bus was built. According to the features of constrained optimization for multi-variable function, a multi-objective genetic algorithm (GA) was designed. Based on the model of system, the quantitative formula of the road feel, sensitivity, and operation stability of the steering were induced. Considering the road feel and sensitivity of steering as optimization objectives, and the operation stability of steering as constraint, the multi-objective GA was proposed and the system parameters were optimized. The simulation results show that the system optimized by multi-objective genetic algorithm has better road feel, steering sensibility and steering stability. The energy of steering road feel after optimization is 1.44 times larger than the one before optimization, and the energy of portability after optimization is 0.4 times larger than the one before optimization. The ground test was conducted in order to verify the feasibility of simulation results, and it is shown that the pure electric bus equipped with the recirculating ball-type EPS system can provide better road feel and better steering portability for the drivers, thus the optimization methods can provide a theoretical basis for the design and optimization of the recirculating ball-type EPS system.

Optimal design and applicability of electric power steering system for automotive platform

The ongoing need for better fuel economy and lower exhaust pollution of vehicles has increased the employment of electric power steering(EPS)in automotives.Optimal design of EPS for a product family reduces the development and fabrication costs significantly.In this paper,the TOPSIS method along with the NSGA-Ⅱis employed to find an optimum family of EPS for an automotive platform.A multi-objective optimization problem is defined considering road feel,steering portability,RMS of Ackerman error,and product family penalty function(PFPF)as the conflicting objective functions.The results for the single objective optimization problems and the ones for the multi-objective optimization problem,as well as two suggested trade-off design points are presented,compared and discussed.For the two suggested points,performance at one objective function is deteriorated by about 1%,while the commonality is increased by 20%–40%,which shows the effectiveness of the proposed method in first finding the non-dominated design points and then selecting the trade-off among the obtained points.The results indicate that the obtained trade-off points have superior performance within the product family with maximum number of common parts.

Precise Compound Control of Loading Force for Electric Load Simulator of Electric Power Steering Test Bench

Electric load simulator(ELS) systems are employed for electric power steering(EPS) test benches to load rack force by precise control. Precise ELS control is strongly influenced by nonlinear factors. When the steering motor rapidly rotates, extra force is directly superimposed on the original static loading error, which becomes one of the main sources of the final error. It is key to achieve ELS precise loading control for the entire EPS test bench. Therefore, a three-part compound control algorithm is proposed to improve the loading accuracy. First, a fuzzy proportional–integral plus feedforward controller with force feedback is presented. Second, a friction compensation algorithm is established to reduce the influence of friction. Then, the relationships between each quantity and the extra force are analyzed when the steering motor rapidly rotates, and a net torque feedforward compensation algorithm is proposed to eliminate the extra force. The compound control algorithm was verified through simulations and experiments. The results show that the tracking performance of the compound control algorithm satisfies the demands of engineering practice, and the extra force in the ELS system can be suppressed by the net torque corresponding to the actuator’s acceleration.

Study on Characteristic of Electric Power Assist Steering System

A pinion-type electric power steering (EPS) equipped on a sedan is reached in this paper. A three-freedom dynamic model of this system is created. The variables affecting assist character is analyzed. The formulas of simpled steering resistance force and the relationship between assist gain and vehicle speed are presented for the first time. Assist character is found based on the parameters of a sedan at last. This assist character is fit for the control rule of the EPS system through analyzing this character. The assist character figure offers reference for system design and control. Furthermore, this research method has generality for assist character of different kinds of vehicles.

轮毂电机电动汽车EPS系统控制策略研究

为降低轮毂电机电动汽车非簧载质量增加对整车操纵稳定性的影响,以某轮毂电机电动汽车电动助力转向系统(Electric Power Steering,EPS)为研究对象,对其参数匹配和控制策略进行研究。设计了目标车型的直线型助力特性曲线,在助力控制的基础上加入阻尼、回正控制,采用PID控制算法对助力电流进行调节。基于ADAMS/Car搭建轮毂电机电动汽车整车动力学模型,通过MATLAB/Simulink搭建EPS控制模型,实现联合仿真。对操纵稳定性进行了转向盘角阶跃和转向盘角脉冲仿真试验,加入EPS控制后,整车横摆角速度、侧向加速度、质心侧偏角值均有所降低。结果表明:研究的EPS控制策略提高了轮毂电机电动汽车的操纵稳定性,具有较好的控制效果。

基于模糊神经控制的EPS系统设计

为提高自动驾驶过程中汽车转向的轻便性和鲁棒性,建立了自动驾驶汽车的EPS系统模型,提出了基于径向基神经网络的辅助特性曲线模块和模糊神经网络PID控制算法,并运用Matlab/Simulink和Carsim建立整车联合仿真.结果表明:基于径向基神经网络的辅助特性曲线平滑度更高,为后续整车仿真精确性提供了良好的基础,且基于模糊神经网络PID的EPS系统比常规神经网络PID控制系统更优,对自动驾驶汽车的EPS系统设计具有重要意义.

电动助力转向系统Carsim-Simulink联合仿真控制研究

电动助力转向系统作为电动汽车的主流配置,其性能好坏对整车转向操纵稳定性能有重要影响。以某款自主品牌电动汽车EPS系统为研究对象,进行动力学分析并依次建立Simulink子系统模型。根据实车参数,设计直线型助力特性曲线并输入前述模型,最终建立Carsim/Simulink联合仿真运动学模型并开展国标操纵稳定性仿真试验。结果表明:在方向盘转向角脉冲和角阶跃试验中,较无EPS助力控制车型,有EPS助力控制车型具有良好的车辆瞬态响应度和操纵稳定性;在转向轻便性试验中,验证本款车型助力特性合理,车辆具有较好的助力效果。

四轮转向干预下电动助力转向控制策略研究

四轮转向(4WS)车辆相较于前轮转向(FWS)车辆具有更高的灵活性,其后轮转向在提高车辆操稳性的同时转向阻力矩也发生变化,使得原电动助力转向系统助力策略与四轮转向车辆不匹配,对行车安全产生影响.本文以线性二自由度车辆模型为基础,对比分析了前轮转向车辆与四轮转向车辆的转向特性,提出电动助力转向修正控制策略.仿真结果表明,角阶跃工况下,有助力修正的四轮转向车辆,驾驶员操纵方向盘力矩与驾驶前轮转向车辆基本一致,既保证了四轮转向车辆低速时的操纵轻便性,也兼顾了高速时的操纵稳定性.

乘用车双电机冗余电动助力转向系统研究

为了提高电动助力转向系统的安全性以及可靠性,基于乘用车提出一种双电机冗余电动助力转向技术,采用转向执行双助力电机,可以从硬件上实现冗余,避免任意单电机发生故障时导致转向系统的失效,不仅可以满足转向系统对于轻便型、助力跟随性的要求,还可以减轻单个助力电机的负载提高电机的使用寿命。针对提出的问题,介绍了对双电机阻力转向系统整体结构及工作原理,并对其关键零部件进行分析论述。搭建双电机冗余系统仿真模型,双电机电流分配采用“一主一辅”的控制方式,并进行方向盘多种工况仿真验证。针对助力转向出现抖动问题,结合“扫频试验”,设计输出转矩超前滞后补偿方式进行相位校正补偿。通过实车试验验证了该算法的准确性和有效性。实验结果表明双冗余电动助力转向系统极大提高了转向力矩的稳定性,抑制其扰动性,有较好的助力效果,极大提高系统的可靠性和安全性。