Magnetic force distribution and deformation law of sheet using uniform pressure electromagnetic actuator

The distribution of magnetic forces and current on sheet and coil was analyzed in detail according to the structural parameter of the coil which was invalid.The result shows that the current direction based on simulation result agrees with the principles of uniform pressure electromagnetic actuator.The reason for coil failure was proposed.Then the magnetic forces on the sheet were input into an explicit finite element software ANSYS/LS-DYNA to analyze the deformation law of the sheet.

DEVELOPMENT OF THE CONTROL METHODOLOGY OF THE GIANT MAGNETOSTRICTIVE ACTUATOR BASED ON MAGNETIC FLUX DENSITY

According to the principle of the magnetostriction generating mechanism, thecontrol model of giant magnetostriction material based on magnetic field and the control method withmagnetic flux density are developed. Furthermore, this control method is used to develop a giantmagnetostrictive micro-displacement actuator (GMA) and its driving system. Two control methods whosecontrol variables are current intensity and magnetic flux density are compared with each other byexperimental studies. Finally, effective methods on improving the linearity and control precision ofmicro-displacement actuator and reducing the hysteresis based on the controlling magnetic fluxdensity are obtained.

Magnetic field of mathematical modeling and simulation of 3D magnetic pole array spherical actuator

In this paper a new spherical actuator is designed and its advantages are compared to an existing spherical actuator, which function is limited by several design bottlenecks. First the output torque is too small. Second, the attitude is difficult to be accurately detected. The new three-dimen- sional magnetic pole array can solve these major problems. The new actuator features an outer rotor with multiple permanent magnet （PM） poles. Using an analytical solution and the finite element so- lution simulation, the feasibility of the approach is verified. A prototype was developed, tested, and experiments were conducted to obtain the practical value of the magnetic flux density.

Novel Globular Magnetic Actuator Group Capable of Free Movement in a Complex Pipe

Finding damage inside pipes is important for the inspection of complex pipes used in nuclear power plants and chemical plants. A number of studies have investigated the mechanisms of an actuator with an electric cable to provide locomotion through various devices in complex pipes. An in-pipe robot capable of movement in narrow complex pipes has not yet been developed. In the present paper, we propose a globular magnetic actuator group that exhibits a very high thrust force and is capable of free reversible motion in complex pipes. Two actuators of the same size and characteristics are coupled by the magnetic connection method, which generates almost no mechanical loss. The globular magnetic actuator group capable of reversible motion through elongation and contraction of eight shape-memory-alloy (SMA) coils was fabricated. Experimental results indicate that the prototype actuator group is able to climb at a rate of 29 mm/s in a straight pipe while pulling a load mass of 48 g. In addition, the average speeds for two patterns of movement in a complex pipe with several curved sections and step sections were measured. The prototype actuator group is able to move in a complex pipe at an average speed of over 30 mm/s. This actuator group has several possible applications, including inspection using a micro-camera and pipe maintenance.

Effect of Battery on Moving Properties of Cableless In-Piping Magnetic Actuator

This paper proposes a cableless in-piping magnetic actuator that exhibits a very high-speed locomotion into inner pipe of 8 mm. The cableless magnetic actuator is moved according to the vibration amplitude and resonance energy of a mass-spring system excited by using an electromagnetic force. The iron core size of the bobbin type electromagnet was roughly designed by computer simulation and then optimized experimentally. The proposed actuator incorporates an electrical inverter that directly transforms DC from button batteries into AC. The electrical DC-AC inverter incorporates a mass-spring system, a reed switch and a curved permanent magnet that switch under an electromagnetic force. The duty ratio is changed into this electrical inverter by changing the position of the curved magnet and the reed switch. Experimental result demonstrates that the cableless magnetic actuator was able to move horizontally at 471 m, and horizontal speed at 327 mm/s when Maxell SR621W silver-oxide button batteries were used.

Dynamic performance of linear electromagnetic actuators in a stray magnetic field:theoretical analysis and experimental verification

Linear electromagnetic actuators(LEAs) are widely used in tokamaks,but they are extremely sensitive to and are prone to fail in a high-strength stray magnetic field(SMF),which is usually a concomitant with tokamaks.In this paper,a multi-physics coupling analysis model of LEA,including magnetic field,electric circuit and mechanical motion,is proposed,and the dynamic characteristics of LEAs in SMFs are studied in detail based on the proposed model.The failure mechanism of LEAs in SMFs is revealed,and the influence of SMFs on the dynamic performance of LEAs is studied and quantified.It is shown that the failure threshold of the LEA selected in this work under the rated condition is 27 mT and 14 mT in the positive and negative direction,respectively.Under a typical SMF of 10 mT in the negative direction,the closing time of the LEA will be extended by 40%,while its opening time will be shortened by about 10%.Experimental tests are also conducted,which verify the validity of the proposed model and the analysis results.This paper provides a basis for the diamagnetic optimization design of LEA,and it is of great significance to ensure the reliable operation of the tokamak.

Investigation on the magnetomechanical behavior of trilayered GM actuator

In this article, it was suggested a TbFe/Co/Dy trilayered GM （Giant Magnetostrictive） film type actuator and investigated the magnetomechanical characteristics of the actuator for micro application. The trilayered films were fabricated at different thickness ratios to get an optimized structure. TbFe had positive GM properties, and cobalt, dysprosium layers made the magnetostriction property of composite film increase in low magnetic field. To fabricate the Si based microactuator with trilayered film, micromachining processes including RIE （Reactive Ion Etching） and selective DC magnetron sputtering techniques were combined. The deposited film thicknesses were measured by X-ray diffraction （XRD）. As a result, the magnetization of the film on the fabricated actuator was observed to characterize the magnetic properties of the TbFe/Co/Dy film using VSM （Vibrating Sample Magnetometer）. The magnetostriction of the actuator was determined by measuring the differences of curvature of the film coated silicon substrates using the optical cantilever method, and the deflections were also estimated under the external magnetic field lower than 0.5T for micro-system applications.

Research on Giant Magnetostrictive Actuator for Turning Vibration Control

Magnetostriction is a phenomenon in which a magneti c field is used to produce a change in size of some materials. This property has b een known in elements such as nickel, iron and cobalt. Because the rare-ear th alloy Terfenol-D can offer much larger strains than nickel, iron, cobalt, an d other smart materials such as piezoelectric materials, it is called giant magn etostrictive material. Making use of the giant magnetostrictive material, the gi ant magnetostrictive actuator has higher bandwidth and rapider response than oth er actuators. So it is widely used in active vibration control, especially in lo w frequency stage. In this paper, a turning vibration control system is develope d. The system has an actuator clamped in a flexor that is rigid in the feed and main cutting force directions, yet is flexible in the radial direction. The stru cture of the giant magnetostrictive actuator is developed after magnetic circuit and some structure parameter are calculated. According to the turning frequency , the transient and stable-state output of the giant magnetostrictive actuator is measured. The test result demonstrated that the actuator responses the input rapidly, and the actuator has perfect stable-state and transient output charact eristic. The characteristic includes the stable-state output linearity, repeata bility and transient delay between output displacement and input current.

Tailorable,Lightweight and Superelastic Liquid Metal Monoliths for Multifunctional Electromagnetic Interference Shielding

Liquid metal(LM)has become an emerging material paradigm in the electromagnetic interference shielding field owing to its excellent electrical conductivity.However,the processing of lightweight bulk LM composites with finite package without leakage is still a great challenge,due to high surface tension and pump-out issues of LM.Here,a novel confined thermal expansion strategy based on expandable microsphere(EM)is proposed to develop a new class of LM-based monoliths with 3D continuous conductive network.The EM/LM monolith(EM/LMm)presents outstanding performance of lightweight like metallic aerogel(0.104 g cm^(-1)),high strength(3.43 MPa),super elasticity(90%strain),as well as excellent tailor ability and recyclability,rely on its unique gas-filled closed-cellular structure and refined LM network.Moreover,the assembled highly conducting EM/LMm exhibits a recorded shielding effectiveness(98.7 dB)over a broad frequency range of 8.2-40 GHz among reported LM-based composites at an ultra-low content of LM,and demonstrates excellent electromagnetic sealing capacity in practical electronics.The ternary EM/LM/Ni monoliths fabricated by the same approach could be promising universal design principles for multifunctional LM composites,and applicable in magnetic responsive actuator.

Low power linear actuator for direct drive electrohydraulic valves

This paper presents a bi-directional permanent-magnet linear actuator for directly driving electrohydraulic valves with low power consumption. Its static and dynamic performances were analyzed using the 2D finite element method,taking into account the nonlinear characterization and the eddy current loss of the magnetic material. The experiment and simulation results agree well and show that the prototype actuator can produce a force of ±100 N with the maximum power being 7 W and has linear characteristics with a positive magnetic stiffness within a stroke of ±1 mm. Its non-linearity is less than 1.5% and the hysteresis less than 1.5%. The actuator's frequency response(-3 dB) of the displacement reaches about 15 Hz,and the most significant factor affecting the dynamic performance is identified as the eddy current loss of the magnetic material.

Simulated Experiments for Teaching CAD Techniques Using Analytic and Finite Element Solutions of Electromagnetic Two-Dimensional Problems with Longitudinal Symmetry

The paper describes an approach to teaching low-frequency electromagnetic CAD techniques to undergraduate students pursuing a degree course in electrical engineering. The simulated experiments make use of a two-dimensional open-access software based on the finite-element method. At the laboratory meetings, the problems are initially solved analytically. Upon this, students learn how to create the numeric model and how to define the sequence of field problems that lead to the required solution. Simulation tasks based on a force-producing electromagnet are used to introduce numeric techniques to determine magnetic field distribution, evaluation of energy storage and generation of magnetic forces. The nature of the magnetic force generated in the air gaps of the C-core electromagnet is explained in detail. Magnetic forces are calculated by the classical and weighted versions of the method of Maxwell stress tensor. The paper provides all the basic elements required for further exploration of devices with longitudinal symmetry.

Multi-Material magnetic field-assisted additive manufacturing system for flexible actuators with programmable magnetic arrangements

Manufacturing flexible magnetic-driven actuators with complex structures and magnetic arrangements to achieve diverse functionalities is becoming a popular trend.Among various manufacturing technologies,magnetic-assisted digital light processing(DLP)stands out because it enables precise manufacturing of macro-scale structures and micro-scale distributions with the assistance of an external magnetic field.Current research on manufacturing magnetic flexible actuators mostly employs single materials,which limits the magnetic driving performance to some extent.Based on these characterizations,we propose a multi-material magnetic field-assisted DLP technology to produce flexible actuators with an accuracy of 200μm.The flexible actuators are printed using two materials with different mechanical and magnetic properties.Considering the interface connectivity of multi-material printing,the effect of interfaces on mechanical properties is also explored.Experimental results indicate good chemical affinity between the two materials we selected.The overlap or connection length of the interface moderately improves the tensile strength of multi-material structures.In addition,we investigate the influence of the volume fraction of the magnetic part on deformation.Simulation and experimental results indicate that increasing the volume ratio(20%to 50%)of the magnetic structure can enhance the responsiveness of the actuator(more than 50%).Finally,we successfully manufacture two multi-material flexible actuators with specific magnetic arrangements:a multi-legged crawling robot and a flexible gripper capable of crawling and grasping actions.These results confirm that this method will pave the way for further research on the precise fabrication of magnetic flexible actuators with diverse functionalities.

Optimal Design of Electromagnetic Acoustic Transducer

This paper considers the design of EMAT （Electro-Magnetic Acoustic Transducer） based on numerical simulation. The EMAT consists of an exiting coil and two permanent magnets, which transmits the ultrasonic wave by the Lorentz force between the eddy current and the static magnetic field by the magnets. From the experimental result on self-prepared EMATs, the intensity and the directivity of the transmitted wave depend on the widths of the coil and the magnets. By means of EEM analysis the authors attempt to determine the optimal values of the above widths such that both the intensity and the directivity achieve the maximum or allowable performance.

Solenoid Actuator Design for Improvement of Response Speed

The main design factors which effect on operating speed of solenoid actuator for valve operation are mass of plunger, electromagnetic motive force, inductance and return spring, and these factors are not independent but related with each other in view point of design and electromagnetic theory. It is impossible to increase the operating speed by only change the value of any one design factor. The change of any one value results in change of any value related it in various design factors. Permanent magnets are as assistant materials which make higher flux density in air gap. Electromagnetic motive force in controlled only by current. This paper presents a speed increasing design method of solenoid actuator using a solenoid, by some governing equations which are composed of electromagnetic theory and empirical knowledge, and proved the propriety by experiments.

TrinityMag:A novel magnetically actuated miniature robot manipulating system with a human-scale workspace

The development of the magnetic manipulating system is essential for applications of magnetically actuated miniature robots in biomedical practice,such as targeted therapy and precise surgery.However,the workspaces of existing magnetic manipulating systems for miniature robots are mostly insufficient to manipulate miniature robots inside human bodies.The present study proposes an innovative electromagnets-based manipulating system,TrinityMag,which can produce dynamic three-dimensional(3D)magnetic fields in a human-scale spherical workspace with a 2.6 m diameter.The magnetic field of a single electromagnet is simulated,and a new calibration technic is designed based on deep learning networks.Then,the arrangement of three electromagnets is optimized to produce maximal 3D arbitrary magnetic fields with limited currents.Moreover,a target-tracking algorithm is developed so that the TrinityMag can track the miniature robot in real time.Finally,the TrinityMag is validated in experiments to manipulate a soft millirobot to move in human-scale tortuous tracks with two types of locomotions.The maximum speed of the soft millirobot reaches 11.05 body length/s.Our work contributes to a significant increment in the workspace of the electromagnets-based manipulating system for miniature robots.We further expect that the TrinityMag could push the applications of miniature robots from laboratory to clinical practice.

Magnetostrictive and Kinematic Model Considering the Dynamic Hysteresis and Energy Loss for GMA

Due to the influence of magnetic hysteresis and energy loss inherent in giant magnetostrictive materials （GMM）, output displacement accuracy of giant magnetostrictive actuator （GMA） can not meet the precision and ultra precision machining. Using a GMM rod as the core driving element, a GMA which may be used in the field of precision and ultra precision drive engineering is designed through modular design method. Based on the Armstrong theory and elastic Gibbs free energy theory, a nonlinear magnetostriction model which considers magnetic hysteresis and energy loss characteristics is established. Moreover, the mechanical system differential equation model for GMA is established by utilizing D＇Alembert＇s principle. Experimental results show that the model can preferably predict magnetization property, magnetic potential orientation, energy loss for GMM. It is also able to describe magnetostrictive elongation and output displacement of GMA. Research results will provide a theoretical basis for solving the dynamic magnetic hysteresis, energy loss and working precision for GMA fundamentally.

Liquid metal spiral coil enabled soft electromagnetic actuator

Soft robot is a kind of machine form with flexible deformation capability. Making flexible actuators has recently become a hot research topic in the field. In this study, we demonstrated the facile fabrication of a soft electromagnetic actuator using liquid metal coil of Ga-In alloys, and designed several illustrative mechanical devices, such as jellyfish like robot, soft fishtail and flexible manipulator. Measurements of the liquid metal coil's electrical properties confirmed that the liquid metal coil was mechanically stable under 48% uniaxial strains. Furthermore, the resistance of the liquid metal coil is stable under 60° bending deformation. Tests on the liquid metal coil's driving properties confirmed that the liquid metal coil(55 mm×55 mm×1 mm) could reach the maximum displacement amplitude of 21.5 mm with the current of 0.48 A. It was shown that the electromagnetic interaction between the magnet and the liquid metal coil enables the coil as a highly efficient actuator. The mechanisms lying behind were interpreted and future applications of such system were discussed.

Detection of pathogenic bacteria by magneto-immunoassays:a review

Magnetic particle-based immunoassays are widely used in microbiology-related assays for both microbial capture,separation,analysis,and detection.Besides facilitating sample operation,the implementation of micro-to-nanometer scale magnetic beads as a solid support potentially shortens the incubation time(for magnetic immuno capture)from several hours to less than an hour.Analytical technologies based on magnetic beads offer a rapid,effective and inexpensive way to separate and concentrate the target analytes prior to detection.Magneto-immuno separation uses magnetic particles coated with specific antibodies to capture target microorganisms,bear the corresponding antigens,and subsequently separate them from the sample matrix in a magnetic field.The method has been proven effective in separating various types of pathogenic bacteria from environmental water samples and in eliminating background interferences.Magnetic particles are often used to capture target cells(pathogenic bacteria)from samples.In most commercially available assays,the actual identification and quantitation of the captured cells is then performed by classical microbiological assays.This review highlights the most sensitive analytic methods(i.e.,long-range surface plasmon resonance and electrochemical impedance spectroscopy)to detect magnetically tagged bacteria in conjunction with magnetic actuation.

Design Optimization and Comparison of Linear Magnetic Actuators under Different Topologies

In this study,several types of linear actuators that adopt different permanent-magnet(PM)topologies are studied and compared.These linear actuators are based on the concept of PM magnetic screw transmission,which offers high force density,high reliability,and overload protection.Using different magnetic configurations and assembly methods,these linear actuators are designed and optimized for a fair comparison.Initially,based on the operating principle and maximum thrust force,the surface-mounted magnetic screw is described and optimized.Furthermore,the embedded magnetic screw,Halbach array magnetic screw,and field modulated magnetic screw are investigated and compared.Their electromagnetic performances,such as thrust force,torque,magnetic losses,and demagnetization effects are analytically assessed and verified using finite-element analysis.Finally,a prototype of the surface-mounted magnetic screw is developed to validate the predictions.