In laser milling assisted with jet electrochemical machining(LMAJECM),the source of energy is a pulsed laser beam aligned coaxially with a jet of electrolyte,which focuses optical energy on the surface of workpiece.Th...In laser milling assisted with jet electrochemical machining(LMAJECM),the source of energy is a pulsed laser beam aligned coaxially with a jet of electrolyte,which focuses optical energy on the surface of workpiece.The impact of jet of electrolyte develops a state-of-art work to perform operations such as electrolytic etching,effective cooling,and transportation of debris.Therefore,a special jet cell is designed to obtain stable jet as to be a kind of noncontact tool,i.e.,electrode.According to the theoretical model of on-off pulse time process,laser machining and electrolytic anodization are simulated by finite element analysis(FEA)method.Grooves on a 0.5mm thick 321 stainless steel sheet produced by LMAJECM is performed with pulsed Nd:YAG laser at the second harmonic wavelength.Compared with laser milling under ambient atmosphere conditions,the recast layer and burrs are effectively diminished.And the accuracy of depth is dedicated to laser milling,whilst that of width is dominated by jet electrochemical machining.It is demonstrated that LMAJECM can be a highly potential approach for fabricating 3-D micro components.展开更多
Electrochemical micromachining （EMM） technology for fabricating micro structures is presented in this article. By applying ultra short pulses, dissolution of a workpiece can be restricted to the region very close to...Electrochemical micromachining （EMM） technology for fabricating micro structures is presented in this article. By applying ultra short pulses, dissolution of a workpiece can be restricted to the region very close to the electrode. First, an EMM system for meeting the requirements of the EMM process is established. Second, sets of experiments is carried out to investigate the influence of some of the predominant electrochemical process parameters such as electrical parameters, feed rate, electrode geometry features and electrolyte composition on machining quality, especially the influences of pulse on time on shape precision and working end shape of electrode on machined surface quality. Finally, after the preliminary experiments, a complex microstructure with good shape precision and surface quality is successfully obtained.展开更多
基金Supported by the National Natural Science Foundation of China(51205212)the Natural ScienceFoundation of Jiangsu Province(BK2012233)
文摘In laser milling assisted with jet electrochemical machining(LMAJECM),the source of energy is a pulsed laser beam aligned coaxially with a jet of electrolyte,which focuses optical energy on the surface of workpiece.The impact of jet of electrolyte develops a state-of-art work to perform operations such as electrolytic etching,effective cooling,and transportation of debris.Therefore,a special jet cell is designed to obtain stable jet as to be a kind of noncontact tool,i.e.,electrode.According to the theoretical model of on-off pulse time process,laser machining and electrolytic anodization are simulated by finite element analysis(FEA)method.Grooves on a 0.5mm thick 321 stainless steel sheet produced by LMAJECM is performed with pulsed Nd:YAG laser at the second harmonic wavelength.Compared with laser milling under ambient atmosphere conditions,the recast layer and burrs are effectively diminished.And the accuracy of depth is dedicated to laser milling,whilst that of width is dominated by jet electrochemical machining.It is demonstrated that LMAJECM can be a highly potential approach for fabricating 3-D micro components.
基金National Natural Science Foundation of China (50635040)National High-tech Research and Development Program (2009AA04Z302)Jiangsu Provincial Natural Science Foundation (BK2008043)
文摘Electrochemical micromachining （EMM） technology for fabricating micro structures is presented in this article. By applying ultra short pulses, dissolution of a workpiece can be restricted to the region very close to the electrode. First, an EMM system for meeting the requirements of the EMM process is established. Second, sets of experiments is carried out to investigate the influence of some of the predominant electrochemical process parameters such as electrical parameters, feed rate, electrode geometry features and electrolyte composition on machining quality, especially the influences of pulse on time on shape precision and working end shape of electrode on machined surface quality. Finally, after the preliminary experiments, a complex microstructure with good shape precision and surface quality is successfully obtained.
