Advanced electrode processing of lithium ion batteries:A review of powder technology in battery fabrication

Lithium ion batteries have achieved extensive applications in portable electronics and recently in electronic vehicles since its commercialization in 1990s.The vast applications of lithium ion batteries are not only derived from the innovation in electrochemistry based on emerging energy materials and chemical engineering science,but also the technological advances in the powder technologies for electrode processing and cell fabrication.Revealing the effects of powder technology on electrode microstructure evolution during electrode processing is with critical value to realize the superior electrochemical performance.This review presents the progress in understanding the basic principles of the materials processing technologies for electrodes in lithium ion batteries.The impacts of slurry mixing and coating,electrode drying,and calendering on the electrode characteristics and electrochemical performance are comprehensively analyzed.Conclusion and outlook are drawn to shed fresh lights on the further development of efficient lithium ion batteries by advancing powder technologies and related advanced energy materials.

Influence of Processing Parameters on Granularity Distribution of Superalloy Powders during PREP

In order to investigate the influence of processing parameters on the granularity distribution of superalloy powders during the atomization of plasma rotating electrode processing (PREP), in this paper FGH95 superalloy powders is prepared under different processing conditions by PREP and the influence of PREP processing parameters on the granularity distribution of FGH95 superalloy powders is discussed based on fractal geometry theory. The results show that with the increase of rotating velocity of the self-consuming electrode, the fractal dimension of the granularity distribution increases linearly, which results in the increase of the proportion of smaller powders. The change of interval between plasma gun and the self-consuming electrode has a little effect on the granularity distribution, also the fractal dimension of the granularity distribution changed a little correspondingly.

KINETICS OF THE DEPOSITION OF LITHIUM ON ALUMINIUM ELECTRODE

The kinetics of the deposition of lithium on aluminium electrode has been studied by cyclic voltammetry.The deposition of lithium on aluminium electrode was found to be controlled by the diffusion of lithium within the β-LiAl alloy probably through the vacancy mechanism. The limiting operating potential and current for prepanng the lithium aluminium electrodes were given.

Shape memory TiNi powders produced by plasma rotating electrode process for additive manufacturing

This study aimed to produce spherical TiNi powders suitable for additive manufacturing by plasma rotating electrode process(PREP).Scanning electron microscopy,X-ray diffractometry and differential scanning calorimetry were used to investigate the surface and inner micro-morphology,phase constituent and martensitic transformation temperature of the surface and inner of the atomized TiNi powders with different particle sizes.The results show that the powder surface becomes smoother and the grain becomes finer gradually with decreasing particle size.All the powders exhibit a main B2-TiNi phase,while large powders with the particle size≥178μm contain additional minor Ti2Ni and Ni3Ti secondary phases.These secondary phases are a result of the eutectoid decomposition during cooling.Particles with different particle sizes have experienced different cooling rates during atomization.Various cooling rates cause different martensitic transformation temperatures and routes of the TiNi powders;in particular,the transformation temperature decreases with decreasing particle size.

Dynamics of electrodeposition of tetraethylthioram disulphide(TETD) on pyrite surface

The electrode process of pyrite in diethyldithiocarbamate (DDTC) solution pH 11.4 was investigated by using cyclic voltammetry, potentiost atic and chronopotentiometry. Tetraethylthioram disulphide(TETD) was electrodepo sited on pyrite electrode surface as the electrode potential is higher than 0.2 V. The relationship of the current density caused by diffusion and reaction time can be ascertained as i =1/(9.08×10 -5 +4.77×10 -3 t 0.5 ) , and the diffusion coefficient of DDTC on pyrite surface is about 3.72×10 - 6 cm 2/s. At pH 11.4, the thickness of TETD adsorbed on pyr ite surface is about 1.63 molecule layer. The electrochemical dynamics equation of the reduction of TETD on pyrite surface is given as η =0.116-0.064log[1- ( t/τ ) 0.5 ]. The kinetic parameters were determined as follows: the ex change current density ( i 0) is 3.08 μA/cm 2; the transmission coeffi cient( α ) is 0.462.

The Electrode Process of Titanium Subchlorides and Electrodeposition of Titanium in LiCl-KCl Fused Salts

The electrochemical behaviour of Ti(Ⅲ) and Ti(Ⅱ) in LiCl-KCl eutectic system has been studied by cyclic voltammetry and chronoamperometry.The cathodic reduction of Ti(Ⅲ) and Ti(Ⅱ) has been found to be stepwise:Ti(Ⅲ)+e=Ti(Ⅱ),Ti(Ⅱ)+2e =Ti.The reductions are diffusion controlled.When an equilibrium between Ti subchlorides and excess metallic Ti was estab- lished by reaction 2TiCl_3+Ti=3TiCl_2 in LiCl-KCl melt at 475℃,then the average valence of Ti is less than 2.1.In this system the diffusion coefficient for Ti(Ⅱ) ion was calculated as D=2.5×10^(-5)cm^2·s^(-1).The chronoamperometric studies showed that the initial nucleation stage and growth of nuclei were observed when Ti ions were electrodeposited on low carbon steel substrate. The investigation of nucleation of metal may provide the method for obtaining smooth,coherent and adherent deposits of titanium.

Electrode process of diethyldithiocarbamate on surface of pyrrhotite

The electrode process of diethyldithiocarbamate on the surface of pyrrhotite was studied using systematic electrochemical analysis, including cyclic voltammetry, chronopotentiometry and galvanostatic. Experimental results show that tetraethylthioram disulphide（TETD） is electrodeposited on pyrrhotite electrode surface in the presence of 1.0×10^-4 mol/L diethyldithiocarbamate when the electrode potential is higher than 0.25 V. The electrochemical kinetics parameters of the electrode process of diethyldithiocarbamate on surface of pyrrhotite are calculated as follows： the exchange current density is 2.48μA/cm^2 , and the transmission coefficient is 0.46. The electrodeposition includes two steps electrochemical reaction. The first reaction is electrochemical adsorption of diethyldithiocarbamatc ion, then the adsorbed ion associates with a diethyldithiocarbamate ion from the solution and forms tetraethylthioram disulphide on the surface of pyrrhotite.

Electrochemical study of different membrane materials for the fabrication of stable,reproducible and reusable reference electrode

Fabrication of stable,reproducible and reusable reference electrodes for low energy and high-temperature steam splitting is of great interest for hydrogen fuel production without anthropogenic carbon dioxide(CO2)emission.This study has been conducted for the detection of suitable material for the fabrication of novel reference electrode.In the present scenario,this research is designed to fabricate a novel nickel reference electrode by using operating conditions of eutectic molten hydroxide(NaOH-KOH,49-51 mol%)at temperature 300℃in an ion-conducting membrane of alumina and mullite tube.Afterwards,the designed nickel reference electrode has been examined for its reusability and stability by using electrochemical technique and cyclic voltammetry.Five scans of cyclic voltammetry are performed for both membrane fabricated reference electrode.A slight positive shift in oxidation peaks is observed for mullite membrane electrode(64 mV from scan 1 to 5).The stability measurements are noted by changing the scan rate between 50 and 150 mV s−1.Furthermore,the results show that the Ni/Ni(OH)2 reference electrode covered with a mullite membrane is stable and reusable at 300℃temperature without any deterioration.The stability and reusability of prepared nickel reference electrode covered by mullite tube in the eutectic molten hydroxide were up to 9 days to carry out an electrochemical investigation,while for alumina tube reference electrode the stability and reliability were up to 3 days.The internal electrolytic material and ionic conductance can play an important role for future studies with this reference electrode along with optimisation of temperature and scan rate parameters.

Electrode Process of Y^(3+)Ion on Molybdenum and Nickel Electrodes in YCl_3-NaCl-KCl Melt

The electrode process of Y^(3+)ion on molybdenum and nickel electrodes has been studied by cyclic voltammetry and chronopotentiometry in the YCl_3-NaCl-KCl melt.The overall charge transfer process is a two-step reaction:Y^(3+)+e=Y^(2+);Y^(2+)+2e=Y.Yttrium reduced on the nickel electrode can form a series of Ni-Y alloys.X-ray diffraction analysis was employed to determine the alloy compositions formed under different con- ditions.

Electrode Process of Y^(3+) Ion on Copper Electrode and Surface Alloying

The reduction of yttrium ion on copper electrode in NaCl-KCl-YCl3 molten salts has been investigated.The results indicate that several humps for formation of intermetallic compounds occur before metallic yttrium is produced. The formation of intermetallic compounds is controlled by diffusion of yttrium into copper electrode. The application of theoretical results to diffusion of yttrium atoms into copper substrate is discussed also.

Electrode Process of Y（Ⅲ）on Nickel Electrode and Surface Metallizing

In this study, the electrochemical reduction of Y(Ⅲ)on nickel electrode has been investigated. The resultsshow that there are several plateaus for formation of intermetallic compounds preceding reduction peak ofyttrium. A linear relationship between the current and t￣(-1/2) has been obtained, showing that Cottrell's law isobeyed.

Kinetics of electrochemical process of galena electrode in diethyldithiocarbamate solution

The electrode process of galena in diethyldithiocarbamate (DDTC) solution at pH 11.4 has been investigated using cyclic voltammetry, potentiostatic and chronopotentiometry. Electrodeposit of PbD 2 on galena electrode surface can occur while the electrode potential is higher than -0.05?V. The relationship between the current density caused by diffusion and reaction time has been ascertained, and the diffusion coefficient of DDTC on galena surface in DDTC solution is about 1.12×10 -6 cm 2/s. A passive PbD 2 film covers the surface of galena electrode.

THE APPLICATION OF MICROELECTRODE TO THE STUDY OF MULTISTEP ELECTRODE PROCESSES UNDER STEADY STATE CONDITIONS PART I EE MECHANISM

Under steady-state conditions, the general currents of EE reactions at disk,hemispherical and spherical microelectrodes are derived.From these equations, some electrode reaction parameters can be very simply obtained.

Reversible Zn/polymer heterogeneous anode

Commercialization of Zn-metal anodes with low cost and high theoretical capacity is hindered by the poor reversibility caused by dendrites growth,side reactions,and the slow Zn^(2+)-transport and reaction kinetics.Herein,a reversible heterogeneous electrode of Zn-nanocrystallites/polyvinylphosphonic acrylamide(Zn/PPAm)with fast electrochemical kinetics is designed for the first time:phosphonic acid groups with strong polarity and chelation effect ensure structural reversibility and stability of the threedimensional Zn-storage-host PPAm network and the Zn/PPAm hybrid;hydrophobic carbon chains suppress side reactions such as hydrogen evolution and corrosion;weak electron-donating amide groups constitute Zn^(2+)-transport channels and promote“desolvation”and“solvation”effects of Zn^(2+)by dragging the PPAm network on the Zn-metal surface to compress/stretch during Zn plating/stripping,respectively;and the heterostructure and Zn nanocrystallites suppress dendrite growth and enhance electrochemical reactivity,respectively.Thus,the Zn/PPAm electrode shows cycle reversibility of over 6000 h with a hysteresis voltage as low as 31 mV in symmetrical cells and excellent durability and flexibility in fiber-shaped batteries.

Surface characteristics of rapidly solidified nickel-based superalloy pow-ders prepared by PREP

The surface microstructure and the surface segregation of FGH 95 nickel-basedsuperalloy powders prepared through plasma rotating electrode processing (PREP) have beeninvestigated by using SEM and AES. The results indicate that the surface microstructure of powderschanges from dendrite into cellular stricture as the particle size of powders decrease, and thepredominant precipitates solidified on the particle surfaces were identified as MC' type carbidesenriched with Nb and Ti. It was also indicated that along with the depth of particle surfaces, thesegregation layer of S, C and O elements are thick, and that of Ti, Cr elements are thin for largesire powders while they are in reverse for median size particles.

Numerical analysis on solidification process and heat transfer of FGH95 superalloy droplets during PREP

In order to understand the relation between microstructure of superalloypowders and its solidification progress, the processing parameters are optimized during plasmarotating electrode processing (PREP). It was predicted from the results that the droplet velocities,droplet temperature, and fractional solidification with flight time about FGH95 superalloy droplethave been carried out based on Newtonian heat transfer formulation coupled with the classicalheterogeneous nucleation and the specific solidification process. It has been found that the dropletdynamic and thermal behavior is strongly affected by the distribution of droplet diameters, theproportion of cooling atmosphere, but is relatively unaffected by the droplet superheat.

Effect of Cerium on Lithium-Aluminium Anode

The electrode kinetics of cerium on aluminium electrode and its effects on the behavior of the lithium-aluminium anode were studied by using cyclic voltammetry and chronoamperometry. The electrochemical properties and physical behavior of lithium-aluminium anode were improved by adding cerium into aluminium before lithium was deposited. Some parameters for preparing lithium-aluminium electrodes were also given.

Solidification Behavior and Microstructures Characteristics of Ti-48Al-3Nb-1.5Ta Powder Produced by Supreme-Speed Plasma Rotating Electrode Process

In this study,the characteristics and solidification behavior of Ti-48Al-3Nb-1.5Ta powder produced by supreme-speed plasma rotating electrode process(SS-PREP®)were investigated.The microstructure,phase and characteristics were analyzed by scanning electron microscopy,X-ray diffraction and other methods.The atomization mechanism is direct drop formation.The relationship between the particle size and cooling rate is vc=3.14×10^(-7)·d^(-2)+1.18×10^(-2)·d^(3/2),and the relationship between secondary dendrite arm space and the particle size isλ=0.028d+0.11,as well as the relationship between SDAS and cooling rate isλ=4.84×10^(-5)·T^(-1.43).With increase in particle size,the surface structure gradually changes from the featureless smooth structure to dendritic and cellular dendritic morphology,and the flow ability becomes better.The carbides mainly exist within 5 nm of the surface and the oxidation layer is about 20 nm thick.Ti-48Al-3Nb-1.5Ta powder was mainly composed ofα2 phase andγphase.With increase in particle size,the content ofγphase increases,and the hardness decreases accordingly.The 106–250μm particles are composed of multiple grains with the grain size of 70–80μm.The microstructure,phase composition and hardness of different TiAl powders with the same size are similar,but the elastic modulus is different.

Solution-processed top-contact electrodes strategy for organic crystalline field-effect transistor arrays

Organic crystals,especially ultra-thin two-dimensional(2D)ones such as monolayer molecular crystals,are fragile and vulnerable to traditional vacuum deposition.Up to now,most of the methods reported for fabricating organic field-effect transistors(OFETs)with top-electrodes on the 2D molecular crystals are based on mechanical-transfer method.Nondestructive method for large scale in-situ electrode deposition is urgent.In this work,the silver mirror reaction(SMR)is introduced to construct top-contact electrodes on 2D organic crystalline thin films.OFETs based on bilayer crystalline films with solution-processed silver electrodes show comparable performance to devices with transferred gold electrodes.In addition to that,OFETs with SMR fabricated silver electrodes show lower contact resistance than the ones with evaporated silver electrodes.Furthermore,the temperature under which SMR electrodes annealed is relatively low(60℃),making this approach applicable to varies of organic semiconductors,such as spin-coated polymer films,vacuum evaporated films,2D and even monolayer crystalline films.Besides,OFETs with sub-micrometer channel width and 25μm channel length are realized which might find practical application in the ultra-small pixel mini/micro-LEDs.

Enhanced photoelectrocatalytic degradation of ammonia by in situ photoelectrogenerated active chlorine on TiO_2 nanotube electrodes

TiO2 nanotube （TINT） electrodes anodized in fluorinated organic solutions were successfully prepared on Ti sheets. Field-emission scanning electron microscopy （FE-SEM） and X-ray diffraction （XRD） were performed to characterize the TiNT electrodes. The linear voltammetry results under irradiation showed that the TiNT electrode annealed at 450℃ presented the highest photoelectrochemical activity. By combining photocatalytic with electrochemical process, a significantly synergetic effect on ammonia degradation was observed with Na2SO4 as supporting electrolyte at pH 10.7. Furthermore, the photoelectrocatalytic efficiency on the ammonia degradation was greatly enhanced in presence of chloride ions without the limitation ofpH. The degradation rate was improved by 14.8 times reaching 4.98 × 10^-2 min^-1 at pH 10.7 and a faster degradation rate of 6.34 × 10^-2 min^-1 was obtained at pH 3.01. The in situ photoelectrocatalytic generated active chlorine was proposed to be responsible for the improved efficiency. On the other hand, an enhanced degradation of ammonia using TiNT electrode fabricated in fluorinated organic solution was also confirmed compared to TiNT electrode anodized in fluorinated water solution and TiO2 film electrode fabricated by sol-gel method. Finally, the effect of chloride concentration was also discussed.