MXene Hybridized Polymer with Enhanced Electromagnetic Energy Harvest for Sensitized Microwave Actuation and Self‑Powered Motion Sensing

Polymeric microwave actuators combining tissue-like softness with programmablemicrowave-responsive deformation hold great promise for mobile intelligentdevices and bionic soft robots. However, their application is challenged by restricted electromagneticsensitivity and intricate sensing coupling. In this study, a sensitized polymericmicrowave actuator is fabricated by hybridizing a liquid crystal polymer with Ti3C2Tx(MXene). Compared to the initial counterpart, the hybrid polymer exhibits unique spacechargepolarization and interfacial polarization, resulting in significant improvements of230% in the dielectric loss factor and 830% in the apparent efficiency of electromagneticenergy harvest. The sensitized microwave actuation demonstrates as the shortenedresponse time of nearly 10 s, which is merely 13% of that for the initial shape memory polymer. Moreover, the ultra-low content of MXene (upto 0.15 wt%) benefits for maintaining the actuation potential of the hybrid polymer. An innovative self-powered sensing prototype that combinesdriving and piezoelectric polymers is developed, which generates real-time electric potential feedback (open-circuit potential of ~ 3 mV) duringactuation. The polarization-dominant energy conversion mechanism observed in the MXene-polymer hybrid structure furnishes a new approachfor developing efficient electromagnetic dissipative structures and shows potential for advancing polymeric electromagnetic intelligent devices.

Magnetic force distribution and deformation law of sheet using uniform pressure electromagnetic actuator

The distribution of magnetic forces and current on sheet and coil was analyzed in detail according to the structural parameter of the coil which was invalid.The result shows that the current direction based on simulation result agrees with the principles of uniform pressure electromagnetic actuator.The reason for coil failure was proposed.Then the magnetic forces on the sheet were input into an explicit finite element software ANSYS/LS-DYNA to analyze the deformation law of the sheet.

Fabricating a Micro Electromagnetic Actuator with High Energy Density

This paper introduces a new technology to fabricate a micro electromagnetic actuator with high energy density without an enclosed magnetic circuit. This technology includes fabricating multi-turns planar micro coils and fabricating the thick magnetic （NiFe） core on the silicon wafer. The multi-turns planar micro coils are fabricated by the electroplating method from the surface along the line and by dynamically controlling the current density of the copper electrolytes. In order to fabricate thick NiFe plating,the adhesion properties between the NiFe plating and the silicon substrates are improved by changing the surface roughness of the silicon substrates and increasing the thickness of the seed layer. Furthermore,the micro electromagnetic actuator is tested and the energy density of the actuator is evaluated by force testing. The experiments show that the microactuator is efficient in producing high magnetic energy density and high magnetic force.

Dynamic friction modelling and parameter identification for electromagnetic valve actuator

A new modified LuGre friction model is presented for electromagnetic valve actuator system.The modification to the traditional LuGre friction model is made by adding an acceleration-dependent part and a nonlinear continuous switch function.The proposed new friction model solves the implementation problems with the traditional LuGre model at high speeds.An improved artificial fish swarm algorithm(IAFSA)method which combines the chaotic search and Gauss mutation operator into traditional artificial fish swarm algorithm is used to identify the parameters in the proposed modified LuGre friction model.The steady state response experiments and dynamic friction experiments are implemented to validate the effectiveness of IAFSA algorithm.The comparisons between the measured dynamic friction forces and the ones simulated with the established mathematic friction model at different frequencies and magnitudes demonstrate that the proposed modified LuGre friction model can give accurate simulation about the dynamic friction characteristics existing in the electromagnetic valve actuator system.The presented modelling and parameter identification methods are applicable for many other high-speed mechanical systems with friction.

Design and fabrication of a bistable electromagnetic microactuator

An electromagnetic microactuator with two stable positions is presented. The actuator consists of a cantilever beam with two free ends, a torsional beam with two fixed ends, planar coils and permanent magnets. The cantilever beam has two stable positions due to the use of permanent magnets. With electromagnetic actuation arising from the planar coils, the cantilever beam will switch from one stable position to the other. Mechanical and magnetic analysis are carried out on the actuator, and the device with a size of 2.2 mm × 2.5 mm is fabricated with the UV-LIGA technology. The test results show that a current pulse with an amplitude of 70 mA is needed for actuator＇ s switching between the two stable states, and the switching time is no more than 6 ms. Displacement of the end of cantilever is about 15 μm.

The Performance of a Novel Latching-Type Electromagnetic Actuator for Single-Port Laparoscopic Surgery

This paper reports on the performance evaluation of a novel latching-type electromagnetic actuator which is designed to be embedded at selected joints along single-port laparoscopic surgical instruments (SLS). The aim of this actuator is to allow these instruments to become articulated with a push of a button in order to provide the optimum angulation required during SLS operations. This new actuator is comprised of electromagnetic coil elements, soft magnetic frames and a permanent magnet. Unlike conventional electromagnetic actuators, latching-type electromagnetic actuators could maintain their positions at either end of the actuation stroke without any power application requirement. In the current design, magnetic attraction forces initiated between the permanent magnet and the magnetic frame are utilised to lock the position of the actuator whilst a certain angulation position of the actuator is achieved as a result of the magnetic repulsion forces established between the permanent magnet and the coil elements. The performance of the new actuator in terms of the output force, maximum angulation and patient’s safety, was evaluated experimentally and the results were found to compare well with those acquired numerically using finite element methods. This actuator was seen to exhibit sufficient actuation forces and hence, it was capable of providing adaptable angulation characteristics for SLS tools. Finally, thermal evaluation of the actuator’s operation was conducted, which was found to be within safety limits specified by clinicians.

Dynamic performance of linear electromagnetic actuators in a stray magnetic field:theoretical analysis and experimental verification

Linear electromagnetic actuators(LEAs) are widely used in tokamaks,but they are extremely sensitive to and are prone to fail in a high-strength stray magnetic field(SMF),which is usually a concomitant with tokamaks.In this paper,a multi-physics coupling analysis model of LEA,including magnetic field,electric circuit and mechanical motion,is proposed,and the dynamic characteristics of LEAs in SMFs are studied in detail based on the proposed model.The failure mechanism of LEAs in SMFs is revealed,and the influence of SMFs on the dynamic performance of LEAs is studied and quantified.It is shown that the failure threshold of the LEA selected in this work under the rated condition is 27 mT and 14 mT in the positive and negative direction,respectively.Under a typical SMF of 10 mT in the negative direction,the closing time of the LEA will be extended by 40%,while its opening time will be shortened by about 10%.Experimental tests are also conducted,which verify the validity of the proposed model and the analysis results.This paper provides a basis for the diamagnetic optimization design of LEA,and it is of great significance to ensure the reliable operation of the tokamak.

Design and Optimization of the Electromagnetic Actuator in Active-Passive Hybrid Vibration Isolator

The design and optimization of actuators are difficult andcritical for the active-passive hybrid vibration control system. Inthis paper, an electromagnetic actuator model is establishedbased on Ohm’s Law for magnetic circuit considering theleakage flux. The 600N electromagnetic actuators are designedand optimized based on ANSYS simulation according to theengineering request. Its transient characteristics are studied. Theeffects of different structural parameters on its output force areanalyzed. The experimental results show that the structureparameters and output force characteristics of the designedelectromagnetic actuators satisfy the practical requirement.

Loss Analysis of Electromagnetic Linear Actuator Coupling Control Electromagnetic Mechanical System

As an energy converter,electromagnetic linear actuators(EMLAs)have been widely used in industries.Multidisciplinary methodology is a preferred tool for the design and optimization of EMLA.In this paper,a multidisciplinary method was proposed for revealing the influence mechanism of load on EMLA’s loss.The motion trajectory of EMLA is planned through tracking differentiator,an adaptive robust control was adopted to compensate the influence of load on motion trajectory.A control-electromagnetic-mechanical coupling model was established and verified experimentally.The influence laws of load change on EMLA’s loss,loss composition and loss distribution were analyzed quantitatively.The results show that the data error of experiment,and simulation result of input energy,mechanical work,and iron loss is less than 3%.The iron loss accounts for less than 54.9%of the total loss under no-load condition,while the iron loss increases with the increase of load.For iron loss distribution,only the percentage of inner yoke keeps increasing with the increase of load.The composition and distribution of loss are the basis of thermal analysis and design.

Modeling and Configuration Design of Electromagnetic Actuation Coil for a Magnetically Controlled Microrobot

Non-contact actuated microbeads have attracted a lot of attention in recent years because of its enormous potential in medical, biological, and industrial applications. Researchers have proposed a multitude of electromagnetic actuation(EMA) systems consisting of a variety of coil pairs. However, a unified method to design and optimize a coil pair according to technical specifications still does not exist. Initially, this paper presented the modeling of an untethered ferromagnetic particle actuated by externally applied magnetic field. Based on the models, a simple method of designing and optimizing the EMA coil pair according to technical specifications, was proposed. A loop-shaped coil pair generating uniform magnetic and gradient fields was chosen to demonstrate this method clearly and practically. The results of the optimization showed that the best distance to radius ratio of a loop-shaped coil pair is 1.02 for a uniform magnetic field and 1.75 for a uniform gradient field. The applicability of the method to other shapes of coil configuration was also illustrated. The best width to distance ratio for a square-shaped coil pair is 0.558 and 0.958 for uniform magnetic and gradient fields, respectively. The best height to width ratio and distance to width ratio for a rectangle-shaped coil pair is h/w =[0.9,1.1], d/w =[0.5,0.6] for uniform magnetic field and h/w =[1.0,1.2], d/w =[0.9,1.1] for uniform gradient field. Furthermore, simulations of a microparticle tracking the targeted trajectory were conducted to analyze the performance of the newly designed coils. The simulations suggested the ability of manipulating microparticles via the coils designed by our proposed method. The research mainly proposed a unified design and optimization method for a coil pair, which can support researchers while designing a specific coil pair according to the technical requirements. This study is aimed at researchers who are interested in EMA system and microrobots.

Model Identification and Control of Electromagnetic Actuation in Continuous Casting Process With Improved Quality

This paper presents an original theoretical framework to model steel material properties in continuous casting line process. Specific properties arising from non-Newtonian dynamics are herein used to indicate the natural convergence of distributed parameter systems to fractional order transfer function models. Data driven identification from a real continuous casting line is used to identify model of the electromagnetic actuator device to control flow velocity of liquid steel. To ensure product specifications, a fractional order control is designed and validated on the system. A projection of the closed loop performance onto the quality assessment at end production line is also given in this paper.

Tailorable,Lightweight and Superelastic Liquid Metal Monoliths for Multifunctional Electromagnetic Interference Shielding

Liquid metal(LM)has become an emerging material paradigm in the electromagnetic interference shielding field owing to its excellent electrical conductivity.However,the processing of lightweight bulk LM composites with finite package without leakage is still a great challenge,due to high surface tension and pump-out issues of LM.Here,a novel confined thermal expansion strategy based on expandable microsphere(EM)is proposed to develop a new class of LM-based monoliths with 3D continuous conductive network.The EM/LM monolith(EM/LMm)presents outstanding performance of lightweight like metallic aerogel(0.104 g cm^(-1)),high strength(3.43 MPa),super elasticity(90%strain),as well as excellent tailor ability and recyclability,rely on its unique gas-filled closed-cellular structure and refined LM network.Moreover,the assembled highly conducting EM/LMm exhibits a recorded shielding effectiveness(98.7 dB)over a broad frequency range of 8.2-40 GHz among reported LM-based composites at an ultra-low content of LM,and demonstrates excellent electromagnetic sealing capacity in practical electronics.The ternary EM/LM/Ni monoliths fabricated by the same approach could be promising universal design principles for multifunctional LM composites,and applicable in magnetic responsive actuator.

EMC design for actuators in the FAST reflector

An active reflector is one of the three main innovations incorporated in the Five-hundredmeter Aperture Spherical radio Telescope（FAST）.The deformation of such a huge spherically shaped reflector into different transient parabolic shapes is achieved by using 2225 hydraulic actuators which change the position of the 2225 nodes through the connected down tied cables.For each different tracking process of the telescope,more than 1/3 of these 2225 actuators must be in operation to tune the parabolic aperture accurately and meet the surface error restriction.This means that some of these actuators are inevitably located within the main beam of the receiver,and Electromagnetic Interference（EMI）from the actuators must be mitigated to ensure the scientific output of the telescope.Based on the threshold level of interference detrimental to radio astronomy described in ITU-R Recommendation RA.769 and EMI measurements,the shielding efficiency（SE）requirement for each actuator is set to be 80 d B in the frequency range from 70 MHz to 3 GHz.Therefore,Electromagnetic Compatibility（EMC）was taken into account in the actuator design by measures such as power line filters,optical fibers,shielding enclosures and other structural measures.In 2015,all the actuators had been installed at the FAST site.Till now,no apparent EMI from the actuators has been detected by the receiver,which demonstrates the effectiveness of these EMC measures.

Numerical modeling and deformation analysis for electromagnetically assisted deep drawing of AA5052 sheet

Electromagnetic forming(EMF)is a high-velocity manufacturing technique which uses electromagnetic(Lorentz)body forces to shape sheet metal parts.One of the several advantages of EMF is the considerable ductility increase observed in several metals,with aluminum featuring prominently among them.Electromagnetically assisted sheet metal stamping(EMAS)is an innovative hybrid sheet metal processing technique that combines EMF into traditional stamping.To evaluate the efficiency of this technique,an experimental scheme of EMAS was established according to the conventional stamping of cylindrical parts from aluminum and the formability encountered was discussed.Furthermore,a "multi-step,loose coupling" numerical scheme was proposed to investigate the deformation behaviors based on the ANSYS Multiphysics/LS-DYNA platform through establishing user-defined subroutines.The results show that electromagnetically assisted deep drawing can remarkably improve the formability of aluminum cylindrical parts.The proposed numerical scheme can successfully simulate the related Stamping-EMF process,and the deformation characteristics of sheet metal reflect experimental results.The predicted results are also validated with the profiles of the deformed sheets in experiments.

Research and Design of Coordinated Control Strategy for Smart Electromechanical Actuator System

In order to improve the frequency response and anti-interference characteristics of the smart electromechanical actuator(EMA)system,and aiming at the force fighting problem when multiple actuators work synchronously,a multi input multi output(MIMO)position difference cross coupling control coordinated strategy based on double‑closed-loop load feedforward control is proposed and designed.In this strategy,the singular value method of return difference matrix is used to design the parameter range that meets the requirements of system stability margin,and the sensitivity function and the H_(∞)norm theory are used to design and determine the optimal solution in the obtained parameter stability region,so that the multi actuator system has excellent synchronization,stability and anti-interference.At the same time,the mathematical model of the integrated smart EMA system is established.According to the requirements of point-to-point control,the controller of double-loop control and load feedforward compensation is determined and designed to improve the frequency response and anti-interference ability of single actuator.Finally,the 270 V high-voltage smart EMA system experimental platform is built,and the frequency response,load feedforward compensation and coordinated control experiments are carried out to verify the correctness of the position difference cross coupling control strategy and the rationality of the parameter design,so that the system can reach the servo control indexes of bandwidth 6 Hz,the maximum output force 20000 N and the synchronization error≤0.1 mm,which effectively solves the problem of force fighting.

Simulated Experiments for Teaching CAD Techniques Using Analytic and Finite Element Solutions of Electromagnetic Two-Dimensional Problems with Longitudinal Symmetry

The paper describes an approach to teaching low-frequency electromagnetic CAD techniques to undergraduate students pursuing a degree course in electrical engineering. The simulated experiments make use of a two-dimensional open-access software based on the finite-element method. At the laboratory meetings, the problems are initially solved analytically. Upon this, students learn how to create the numeric model and how to define the sequence of field problems that lead to the required solution. Simulation tasks based on a force-producing electromagnet are used to introduce numeric techniques to determine magnetic field distribution, evaluation of energy storage and generation of magnetic forces. The nature of the magnetic force generated in the air gaps of the C-core electromagnet is explained in detail. Magnetic forces are calculated by the classical and weighted versions of the method of Maxwell stress tensor. The paper provides all the basic elements required for further exploration of devices with longitudinal symmetry.

Experimental investigation on using the piezoelectric and electromagnetic vibration absorbers in milling

The paper presents an active control system that counteracts the development of chatter vibration. The vibration amplitude depends on the dynamic properties of the machine tool, cutting tool and work-piece. In the paper we analyze the case when the loss of machining stability is caused by the work-piece. The proposed active control system employs electromagnet or piezoelectric actuator to suppress vibration during milling. The active control introduces damping into the system, thereby raising the critical depth of cut and reducing forced vibration amplitude. It enables stable cutting under a much wider range of cutting parameters that for the uncontrolled system. Cutting tests are performed on JAFO FYN-50 machine with mill DIN 845 B-25 K-N HSS to demonstrate an effectiveness of the proposed systems.

Electromagnetic control of the instability in the liquid metal flow over a backward-facing step

The tile-type electromagnetic actuator(TEA)and stripe-type electromagnetic actuator(SEA)are applied to the active control of the perturbation energy in the liquid metal flow over a backward-facing step(BFS).Three control strategies consisting of base flow control(BFC),linear model control(LMC)and combined model control(CMC)are considered to change the amplification rate of the perturbation energy.CMC is the combination of BFC and LMC.SEA is utilized in BFC to produce the streamwise Lorentz force thus adjusting the amplification rate via modifying the flow structures,and the magnitude of the maximum amplification rate could reach to 6 orders.TEA is used in LMC to reduce the magnitude of the amplification rate via the wall-normalwise Lorentz force,and the magnitude could be decreased by 2 orders.Both TEA and SEA are employed in CMC where the magnitude of the amplification rate could be diminished by 3 orders.In other words,the control strategy of CMC could capably alter the flow instability of the liquid metal flow.

EMA直线作动器的参数测量试验台

EMA直线作动器的参数测量试验台是一种用于测试EMA(Electro-Magnetic Actuator,电磁作动器)直线运动性能的设备。它通常用于评估和研究EMA的各种参数,例如位移、速度、加速度、驱动力等。其通过磁粉制动器对滚珠丝杠副施加一个外力,以此来阻止电机对滚珠丝杠副施加的推力,并且利用拉压力传感器、直线位移传感器、转矩转速传感器记录电机主轴在不同行程位置时的拉压力和转矩转速,并通过数据处理将测量结果显示在显示屏上,以此来达到对EMA直线作动器的参数测量。

Optimal Design of Electromagnetic Acoustic Transducer

This paper considers the design of EMAT （Electro-Magnetic Acoustic Transducer） based on numerical simulation. The EMAT consists of an exiting coil and two permanent magnets, which transmits the ultrasonic wave by the Lorentz force between the eddy current and the static magnetic field by the magnets. From the experimental result on self-prepared EMATs, the intensity and the directivity of the transmitted wave depend on the widths of the coil and the magnets. By means of EEM analysis the authors attempt to determine the optimal values of the above widths such that both the intensity and the directivity achieve the maximum or allowable performance.