Advanced Functional Electromagnetic Shielding Materials:A Review Based on Micro‑Nano Structure Interface Control of Biomass Cell Walls

Research efforts on electromagnetic interference(EMI)shielding materials have begun to converge on green and sustainable biomass materials.These materials offer numerous advantages such as being lightweight,porous,and hierarchical.Due to their porous nature,interfacial compatibility,and electrical conductivity,biomass materials hold significant potential as EMI shielding materials.Despite concerted efforts on the EMI shielding of biomass materials have been reported,this research area is still relatively new compared to traditional EMI shielding materials.In particular,a more comprehensive study and summary of the factors influencing biomass EMI shielding materials including the pore structure adjustment,preparation process,and micro-control would be valuable.The preparation methods and characteristics of wood,bamboo,cellulose and lignin in EMI shielding field are critically discussed in this paper,and similar biomass EMI materials are summarized and analyzed.The composite methods and fillers of various biomass materials were reviewed.this paper also highlights the mechanism of EMI shielding as well as existing prospects and challenges for development trends in this field.

3D Printing of Periodic Porous Metamaterials for Tunable Electromagnetic Shielding Across Broad Frequencies

The new-generation electronic components require a balance between electromagnetic interference shielding efficiency and open structure factors such as ventilation and heat dissipation.In addition,realizing the tunable shielding of porous shields over a wide range of wavelengths is even more challenging.In this study,the well-prepared thermoplastic polyurethane/carbon nanotubes composites were used to fabricate the novel periodic porous flexible metamaterials using fused deposition modeling 3D printing.Particularly,the investigation focuses on optimization of pore geometry,size,dislocation configuration and material thickness,thus establishing a clear correlation between structural parameters and shielding property.Both experimental and simulation results have validated the superior shielding performance of hexagon derived honeycomb structure over other designs,and proposed the failure shielding size(D_(f)≈λ/8-λ/5)and critical inclined angle(θf≈43°-48°),which could be used as new benchmarks for tunable electromagnetic shielding.In addition,the proper regulation of the material thickness could remarkably enhance the maximum shielding capability(85-95 dB)and absorption coefficient A(over 0.83).The final innovative design of the porous shielding box also exhibits good shielding effectiveness across a broad frequency range(over 2.4 GHz),opening up novel pathways for individualized and diversified shielding solutions.

Electromagnetic Compatibility Design for Powertrain Control Module

In order to improve the electromagnetic compatibility of powertrain control module （PCM）, a system procedure of vehicular PCM electromagnetic alteration is presented in this paper. First of all, the box of the PCM is divided into different cabins to eliminate interferences between power supply circuit, analog circuit and digital circuit. Secondly, the working principle and electromagnetic （EM） characters of all the signals adopted by a typical PCM are analyzed. Then according to specific electromagnetic characters, different measures are adopted in corresponding signal process circuits or signal transfer cables, such as ground layout designing, power supply protecting, signal shielding and drive cable interference suppressing. Finally, further improvement may also needed regarding to practical electromagnetic compatibility test effects. The final test shows that, with all the measures mentioned above, the conducted emission of a PCM can be reduced by 20 dB; meanwhile, the radiated emission can be reduced by 30 dB comparing to the original system.

Combination of Metal Shielding and Distance Estimation for Electromagnetic Compatibility Guarantee

In this paper, a solution for electromagnetic compatibility guarantee based on the combination of metal shielding and circuit components distance estimation methods is presented. The electromagnetic noises generated from a working radio-electronic unit can expand into the space and act on other around radio-electronic units. An EMC guaranteed radio-electronic unit by the suitable technique method will not cause the electromagnetic noise to others. In opposition, it will not be under electromagnetic action from another one. Due to the power of electromagnetic noise, the metal shielding, distance estimation or other technique methods should be used to guarantee EMC. Every method has own advantage as so as weakness for detail radio-electronic unit, so it is necessary to choose a suitable method to guarantee EMC for them, the combination of metal shielding and distance estimation is a choice, for example. The proposed solution has been evaluated by using CST (Computer Simulation Technology) software and EMxpertEHX analyzer in oscillator circuit context. The simulated results on CST show that the proposed solution decreases the electromagnetic radiation about of 39.1 dB at frequency 500 MHz in comparison to results when nothing electromagnetic compatibility methods are not used. The experimental results on the oscillator circuit are presented. The electromagnetic radiation reduction of the oscillator circuit is about of (25 - 30) dB. In comparison to individual metal shielding and distance estimation methods, the effectiveness of the proposed solution for electromagnetic compatibility guarantee is significantly increased.

Analysis of Reflectivity and Shielding Effectiveness of Absorbing Material–Conductor Laminate for Electromagnetic Compatibility

An absorbing material–conductor laminate is widely used for electromagnetic compatibility of electronic circuits at microwave frequencies. Such a laminate when properly designed will exhibit good results in terms of electromagnetic interference and compatibility. In this paper, microwave absorbing materials like 1) Ca-NiTi hexa ferrite composites (Ca (NiTi)x Fe12-2xO19) for x = 0.4, 2) M-Type Barium ferrites (BaFe12-2xAxCoxO19 for the tetravalent A ions, Ru4+ is chosen), 3) MnZn ferrite-Rubber composites with volume fraction vf = 0.4, 4) Carbonyl-Iron particle composites with volume fraction vf = 40% and conducting materials like copper, stainless steel are considered to form the interface in the laminate. Mathematical formulations are carried out for the estimation of reflectivity and shielding effectiveness of absorbing material–conductor laminate at microwave frequencies Analysis is also carried out for various thicknesses of the microwave absorbing material and conducting material in the laminate. The reflectivity and shielding effectiveness depends not only on the type of the selected material in the laminate, but also their thickness in the laminate and frequency of operation.

A transparent electromagnetic-shielding film based on one-dimensional metal–dielectric periodic structures

In this study, we designed and fabricated optical materials consisting of alternating ITO and Ag layers. This approach is considered to be a promising way to obtain a light-weight, ultrathin and transparent shielding medium, which not only transmits visible light but also inhibits the transmission of microwaves, despite the fact that the total thickness of the Ag film is much larger than the skin depth in the visible range and less than that in the microwave region. Theoretical results suggest that a high dielectric/metal thickness ratio can enhance the broadband and improve the transmittance in the optical range. Accordingly, the central wavelength was found to be red-shifted with increasing dielectric/metal thickness ratio. A physical mechanism behind the controlling transmission of visible light is also proposed. Meanwhile, the electromagnetic shielding effectiveness of the prepared structures was found to exceed 40 dB in the range from 0.1 GHz to 18 GHz, even reaching up to 70 dB at 0.1 GHz, which is far higher than that of a single ITO film of the same thickness.

Layered Structural PBAT Composite Foams for Efficient Electromagnetic Interference Shielding

The utilization of eco-friendly,lightweight,high-efficiency and high-absorbing electromagnetic interference(EMI)shielding composites is imperative in light of the worldwide promotion of sustainable manufacturing.In this work,magnetic poly(butyleneadipate-coterephthalate)(PBAT)microspheres were firstly synthesized via phase separation method,then PBAT composite foams with layered structure was constructed through the supercritical carbon dioxide foaming and scraping techniques.The merits of integrating ferroferric oxideloaded multi-walled carbon nanotubes(Fe3O4@MWCNTs)nanoparticles,a microcellular framework,and a highly conductive silver layer have been judiciously orchestrated within this distinctive layered configuration.Microwaves are consumed throughout the process of“absorption-reflection-reabsorption”as much as possible,which greatly declines the secondary radiation pollution.The biodegradable PBAT composite foams achieved an EMI shielding effectiveness of up to 68 dB and an absorptivity of 77%,and authenticated favorable stabilization after the tape adhesion experiment.

Ultra-thin robust CNT@GC film integrating effective electromagnetic shielding and flexible Joule heating

The demand for lightweight,thin electromagnetic interference(EMI)shielding film materials with high shielding effectiveness(SE),excellent mechanical properties,and stability in complex environments is particularly pronounced in the realm of flexible and portable electronic products.Here,we developed an ultra-thin film(CNT@GC)in which the glassy carbon(GC)layer wrapped around and welded carbon nanotubes(CNTs)to form a core-shell network structure,leading to exceptional tensile strength(327.2 MPa)and electrical conductivity(2.87×10^(5) S·m^(−1)).The CNT@GC film achieved EMI SE of 60 dB at a thickness of 2µm after post-acid treatment and high specific SE of 3.49×10^(5) dB·cm^(2)·g^(−1),with comprehensive properties surpassing those of the majority of previous shielding materials.Additionally,the CNT@GC film exhibited Joule heating capability,reaching a surface temperature of 135℃at 3 V with a fast thermal response of about 0.5 s,enabling anti-icing/de-icing functionality.This work presented a methodology for constructing a robust CNT@GC film with high EMI shielding performance and exceptional Joule heating capability,demonstrating immense potential in wearable devices,defense,and aerospace applications.

Structural Design Strategies of Polymer Matrix Composites for Electromagnetic Interference Shielding:A Review

With the widespread application of electronic communication technology,the resulting electromagnetic radiation pollution has been significantly increased.Metal matrix electromagnetic interference(EMI)shielding materials have disadvantages such as high density,easy corrosion,difficult processing and high price,etc.Polymer matrix EMI shielding composites possess light weight,corrosion resistance and easy processing.However,the current polymer matrix composites present relatively low electrical conductivity and poor EMI shielding performance.This review firstly discusses the key concept,loss mechanism and test method of EMI shielding.Then the current development status of EMI shielding materials is summarized,and the research progress of polymer matrix EMI shielding composites with different structures is illustrated,especially for their preparation methods and evaluation.Finally,the corresponding key scientific and technical problems are proposed,and their development trend is also prospected.

High-Efficiency Electromagnetic Interference Shielding of rGO@FeNi/Epoxy Composites with Regular Honeycomb Structures

With the rapid development of fifth-generation mobile com-munication technology and wearable electronic devices,electromagnetic interference and radiation pollution caused by electromagnetic waves have attracted worldwide attention.Therefore,the design and development of highly efficient EMI shielding materials are of great importance.In this work,the three-dimensional graphene oxide(GO)with regular honeycomb structure(GH)is firstly constructed by sacrificial template and freeze-dry-ing methods.Then,the amino functionalized FeNi alloy particles(f-FeNi)are loaded on the GH skeleton followed by in-situ reduction to prepare rGH@FeNi aerogel.Finally,the rGH@FeNi/epoxy EMI shielding com-posites with regular honeycomb structure is obtained by vacuum-assisted impregnation of epoxy resin.Benefitting from the construction of regular honeycomb structure and electromagnetic synergistic effect,the rGH@FeNi/epoxy composites with a low rGH@FeNi mass fraction of 2.1 wt%(rGH and f-FeNi are 1.2 and 0.9 wt%,respectively)exhibit a high EMI shielding effectiveness(EMI SE)of 46 dB,which is 5.8 times of that(8 dB)for rGO/FeNi/epoxy composites with the same rGO/FeNi mass fraction.At the same time,the rGH@FeNi/epoxy composites also possess excellent thermal stability(heat-resistance index and temperature at the maximum decomposition rate are 179.1 and 389.0°C respectively)and mechanical properties(storage modulus is 8296.2 MPa).

Ultrathin, flexible, and high-strength Ni/Cu/metallic glass/Cu/Ni composite with alternate magneto-electric structures for electromagnetic shielding

Electromagnetic interference(EMI)shielding materials with ultrathin,flexible,superior mechanical and thermal management properties are highly desirable for smart and wearable electronics.Here,ultrathin and flexible Ni/Cu/metallic glass/Cu/Ni(Ni/Cu/MG)multilayer composite with alternate magnetic and electrical structures was designed via facial electroless plating of Cu and Ni on an Fe-based metallic glass.The resultant 0.02 mm-thick Ni/Cu/MG composite displays a superior EMI shielding effectiveness(EMI SE)of 35 dB and a great EMI SE/t of 1750 dB/mm,which is greater than those of composites with monotonous multilayer or homogeneous structures.The improved EMI SE originates from the massive ohmic losses,the enhanced internal reflection/absorption,and the abundant interfacial polarization loss.Particularly,Ni/Cu/MG exhibits a high tensile strength of up to 1.2 GPa and outstanding mechanical stability,enabling the EMI SE remains unchanged after 10,000 times of bending.Moreover,Ni/Cu/MG has excellent Joule heating characteristics and thermal stability,which is very suitable for heating components of wearable hyperthermia devices.

Magnetic-electric composite coating with oriented segregated structure for enhanced electromagnetic shielding

Manipulation of the internal architecture is essential for electromagnetic interference(EMI)shielding performance of metal-based coatings,which can address the electromagnetic pollution in large-size,complex geometries,and harsh environments.In this work,oriented segregated structure with conductive networks embedded in magnetic matrix was achieved in Fe-based amorphous coatings via Ni-Cu-P functionalization of(Fe_(0.76)Si_(0.09)B_(0.1)P_(0.05))_(99)Nb_(1)amorphous powder precursors and then thermal spraying them onto aluminum(Al)substrate.Benefiting from the unique magnetic-electric structure,the coating@Al composite delivered prominent EMI shielding performance.The EMI shielding effectiveness(SE)of modified coating@Al composite is~41 dB at 8-12 GHz,doubling the value of Al substrate and is 15 dB greater than that of Ni-Cu-P-free coating@Al composite.Microstructure analysis showed that the introduced Ni−Cu−P insertions forcefully suppress the serious oxidation of the magnetic precursors during thermal spraying and form a dense conductive network in the magnetic matrix.Electron holography observation and electromagnetism simulation clarified that the modified coating can effectively trap and attenuate the incident radiations because of the electric loss from Ni−Cu−P conductive network,magnetic loss from Fe-based amorphous coating,and the electromagnetic interactions in the oriented segregated architectures.Moreover,the optimized thermal isolation and mechanical properties brought by structural improvement enable the coating to shield complex parts in thermal shock and mechanical loading environments.Our work gives an insight on the design strategies for metal-based EMI shielding materials and enriches the fundamental understanding of EMI shielding mechanisms.

Design and Modeling of Electromagnetic Impedance Surfaces to Reduce Coupling between Antennas

We study the coupling problem of two waveguide antennas using the design of a two-dimensional inhomogeneous impedance structure with a fixed reflected field. Since this structure enables electromagnetic compatibility between antennas located on a plane, the behaviors of the electromagnetic field along the impedance structure are investigated. The method of moments is used to solve the integral equations and the numerical results are presented and analyzed. To reduce coupling between antennas, we need to take into account both the amplitude distribution of the field along the structure and in the openings of the antennas. In addition, while designing the structure, it is necessary to control the coefficient of decoupling.

"Three-in-One" Multi-Scale Structural Design of Carbon Fiber-Based Composites for Personal Electromagnetic Protection and Thermal Management

Wearable devices with efficient thermal management and electromagnetic interference(EMI) shielding are highly desirable for improving human comfort and safety. Herein, a multifunctional wearable carbon fibers(CF) @ polyaniline(PANI)/silver nanowires(Ag NWs) composites with a “branch-trunk” interlocked micro/nanostructure were achieved through "three-in-one" multi-scale design. The reasonable assembly of the three kinds of one-dimensional(1D) materials can fully exert their excellent properties i.e., the superior flexibility of CF, the robustness of PANI, and the splendid conductivity of Ag NWs. Consequently, the constructed flexible composite demonstrates enhanced mechanical properties with a tensile stress of 1.2 MPa, which was almost 6 times that of the original material. This is mainly attributed to the fact that the PNAI(branch) was firmly attached to the CF(trunk) through polydopamine(PDA), forming a robust interlocked structure. Meanwhile, the composite possesses excellent thermal insulation and heat preservation capacity owing to the synergistically low thermal conductivity and emissivity. More importantly, the conductive path of the composite established by the three 1D materials greatly improved its EMI shielding property and Joule heating performance at low applied voltage. This work paves the way for rational utilization of the intrinsic properties of 1D materials, as well as provides a promising strategy for designing wearable electromagnetic protection and thermal energy management devices.

Recent progress on green electromagnetic shielding materials based on macro wood and micro cellulose components from natural agricultural and forestry resources

Recent research efforts in the field of electromagnetic interference shielding(EMI)materials have focused on biomass as a green and sustainable resource.More specifically,wood and cellulose nano fiber(CNF)have many advantages,some of which include lightweight,porosity,widespread availability,low cost,and easy processing.These favorable properties have led researchers to consider these types of biomass as an EMI shielding material with great potential.At present,while many excellent published works in EMI shielding materials have investigated wood and CNF,this research area is still new,compared with non-biomass EMI shielding materials.More specifically,there is still a lack of in-depth research and summary on the preparation process,pore structure regulation,component optimization,and other factors affecting the EMI shielding of wood and CNF based EMI shielding materials.Thus,this review paper presents a comprehensive summary of recent research on wood and CNF based EMI shielding materials in recent three years in terms of the preparation methods,material structure design,component synergy,and EMI mechanism,and a forward future perspective for existing problems,challenges,and development trend.The ultimate goal is to provide a comprehensive and informative reference for the further development and exploration of biomass EMI shielding materials.

Magnetic-conductive bi-gradient structure design of CP/PGFF/Fe 3 O 4 composites for highly absorb e d EMI shielding and balanced mechanical strength

Developing excellent absorption-dominant electromagnetic interference(EMI)shielding composites is an urgent demand for the rapid development of 5 G technology and electronic equipment.Herein,a simple strategy is employed to fabricate carbon nanotubes-polypropylene fibers(CP)/polypropylene-glass fibers felt(PGFF)/Fe 3 O 4 composites with superior EMI shielding effectiveness and low reflection due to the magnetic-conductive bi-gradient structure which is naturally formed by deposition during the vacuum-assisted filtration process.The difference in dimensionality between one-dimensional CNT with outstand-ing electrical conductivity and zero-dimensional magnetic Fe 3 O 4 nanoparticles is the theoretical basis for the successful construction of the magnetic-conductive bi-gradient structure in a gap-rich PGFF matrix that endows the composites with“absorb-reflect-reabsorb”EMI shieldingmechanism.Whentheelectro-magnetic waves are incident from the magnetic layer,the EMI shielding effectiveness(SE)reaches 48.9 dB as the weight percentage of the conductive layer increases,more importantly,the reflection coefficients are reduced by more than 0.32 compared with that of another incident pattern.What’s more,the re-sultant composites exhibit an outstanding signal shielding function in the application.This work paves a convenient pathway for designing a magnetic-conductive bi-gradient structure and efficient absorbing EMI shielding composites applied in the next-generated electronic information and communication field.

Design and Optimization of the Electromagnetic Actuator in Active-Passive Hybrid Vibration Isolator

The design and optimization of actuators are difficult andcritical for the active-passive hybrid vibration control system. Inthis paper, an electromagnetic actuator model is establishedbased on Ohm’s Law for magnetic circuit considering theleakage flux. The 600N electromagnetic actuators are designedand optimized based on ANSYS simulation according to theengineering request. Its transient characteristics are studied. Theeffects of different structural parameters on its output force areanalyzed. The experimental results show that the structureparameters and output force characteristics of the designedelectromagnetic actuators satisfy the practical requirement.

Reduced technique for modeling electromagnetic immunity on braid shielding cable bundles

In this paper, an efficient multi-conductor simplification technique is proposed to model the electromagnetic immunity on cable bundles within a braid shielding structure over a large frequency range. By grouping together the conductors based on the knowledge of Z-Smith chart, the required computation time is markedly reduced and the complexity of modeling the completely shielding cable bundles is significantly simplified with a good accuracy. After a brief description of the immunity problems in shielding structure, a six-phase procedure is detailed to generate the geometrical characteristics of the reduced cable bundles. Numerical simulation is carried out by using a commercial software CST to validate the efficiency and advantages of the proposed approach. The research addressed in this paper is considered as a simplified modeling technique for the electromagnetic immunity within a shielding structure.

Electromagnetic simulation and experimental analysis of microwave heaters for asphalt pavements

In order to study the thermoelectric efficiency of microwave heating and reproduction of asphalt pavements and the uniformity of reproduction temperature distribution, a waveguide excitation cavity is designed and applied to the structural design of a microwave heater. The structural sizes of the incentive cavities are determined based on the waveguide transmission line theory. Using IE3D software, electromagnetic simulations are respectively carried out in four different situations, including the distances between the magnetron probes （antennas） and a short-circuit board, different horn electric lengths and aperture sizes, different dielectric properties of the asphalt mixture, and the distances between the asphalt surface and the mouth cavity. The results show that, when the distance between the magnetron probe and the short-circuit board is 32.5 ram, it is the best installation site; reduction of aerial length is the main factor in improving the heating uniformity. When the aggregate is limestone, the best heating effect can be produced. Maximum radiation efficiency can be realized by adjusting the space between the heater radiation port and the asphalt pavement. The experimental results of asphalt mixture heating in four different situations have a substantial agreement with the simulation results, which confirms that the developed microwave heater can achieve better impedance matching, thus improving the quality and efficiency of heating regeneration.

Stretchable,Transparent,and Ultra-Broadband Terahertz Shielding Thin Films Based on Wrinkled MXene Architectures

With the increasing demand for terahertz(THz)technology in security inspection,medical imaging,and flexible electronics,there is a significant need for stretchable and transparent THz electromagnetic interference(EMI)shielding materials.Existing EMI shielding materials,like opaque metals and carbon-based films,face challenges in achieving both high transparency and high shielding efficiency(SE).Here,a wrinkled structure strategy was proposed to construct ultra-thin,stretchable,and transparent terahertz shielding MXene films,which possesses both isotropous wrinkles(height about 50 nm)and periodic wrinkles(height about 500 nm).Compared to flat film,the wrinkled MXene film(8 nm)demonstrates a remarkable 36.5%increase in SE within the THz band.The wrinkled MXene film exhibits an EMI SE of 21.1 dB at the thickness of 100 nm,and an average EMI SE/t of 700 dBμm^(−1)over the 0.1-10 THz.Theoretical calculations suggest that the wrinkled structure enhances the film’s conductivity and surface plasmon resonances,resulting in an improved THz wave absorption.Additionally,the wrinkled structure enhances the MXene films’stretchability and stability.After bending and stretching(at 30%strain)cycles,the average THz transmittance of the wrinkled film is only 0.5%and 2.4%,respectively.The outstanding performances of the wrinkled MXene film make it a promising THz electromagnetic shielding materials for future smart windows and wearable electronics.