A novel specific type of worm drive, so-called end face engagement worm gear（EFEWD）, is originally presented to minimize or overcome the gear backlash. Different factors, including the three different types, contact...A novel specific type of worm drive, so-called end face engagement worm gear（EFEWD）, is originally presented to minimize or overcome the gear backlash. Different factors, including the three different types, contact curves, tooth profile, lubrication angle and the induced normal curvature are taken into account to investigate the meshing characteristics and create the profile of a novel specific type of worm drive through mathematical models and theoretical analysis. The tooth of the worm wheel is very specific with the sine-shaped tooth which is located at the alveolus of the worm and the tooth profile of a worm is generated by the meshing movement of the worm wheel with the sine-shaped tooth, but just the end face of the worm（with three different typical meshing types） is adapted to meshing, and therefore an extraordinary manufacturing methods is used to generate the profile of the end face engagement worm. The research results indicates that the bearing contacts of the generated conjugate hourglass worm gear set are in line contacts, with certain advantages of no-backlash, high precision and high operating efficiency over other gears and gear systems besides the end face engagement worm gear drive may improve bearing contact, reduce the level of transmission errors and lessen the sensitivity to errors of alignment. Also, the end face engagement worm can be easily made with superior meshing and lubrication performance compared with the conventional techniques. In particular, the meshing and lubrication performance of the end face engagement worm gear by using the end face to meshing can be increased over 10% and 7%, respectively. This investigate is expect to provide a new insight on the design of the future no-backlash worm drive for industry.展开更多
To solve the problem for lacking a special mechanical transmission that could provide multiple outputs with high transmission efficiency and good lubrication in the modem industrial, a novel worm gear, named end face ...To solve the problem for lacking a special mechanical transmission that could provide multiple outputs with high transmission efficiency and good lubrication in the modem industrial, a novel worm gear, named end face engagement worm gear, with multiple worm-wheel meshing is proposed for the first time. The essential parameters for the worm gear are optimized to enhance lubrication and meshing properties. Moreover, analysis of variance（ANOVA） is applied to determine the optimum levels and to determine the influence of parameters. The ANOVA results show that the novel end face engagement worm gear with multiple worm wheels provides high lubrication（the lubrication angle is more than 89~） and meshing performance（the induce normal curvature is less than 0.0002 mm ＇）. The interaction between center distance and roller slant distance most strongly influences the lubrication angle（contributed 51.6%）, followed by the parameters of center distance（contributed 25.0%）, roller slant distance（contributed 16.4%）, tooth angle of gear, gear ratio, and roller radius. In addition, roller radius most strongly influences the induced normal curvature（contributed 39.4%）, followed by roller slant distance（contributed 15.2%）, tooth angle of the gear（contributed 9.0%）, center distance, and gear ratio. The proposed worm gear helps to enrich the no-backlash high precision worm drive and the optimal design method can provide a useful reference on performance improvement of other worm gear.展开更多
Gateways at faces of great mining heights are mostly driven along the roof of coal seams.For gateway height restrictions,a 1-3 m floor coal is retained,leaving a triangular floor coal at the face ends,causing a loss o...Gateways at faces of great mining heights are mostly driven along the roof of coal seams.For gateway height restrictions,a 1-3 m floor coal is retained,leaving a triangular floor coal at the face ends,causing a loss of coal.In order to improve coal recovery rates and to ensure efficiency of equipment at coal mining faces,we investigated suitable retention methods and recovery technology of floor coal at face ends.The upper floor coal can directly be recovered by a shearer with floor dinting.The lower floor coal is recovered by shearer with floor dinting after advanced floor dinting and retaining a step for protecting coal sides in a haulage gateway.Field practice shows that this method can improve the coal recovery rates at fully mechanized working faces with great mining heights.展开更多
Using vector-analysis, three kinds of roof blocks at the end face of fully mechanized long wall faces have been studied. Tbe result indicates that with face advancing, the three kinds of blocks may all become key bloc...Using vector-analysis, three kinds of roof blocks at the end face of fully mechanized long wall faces have been studied. Tbe result indicates that with face advancing, the three kinds of blocks may all become key blocks. It is put forward that the key blocks can reach into the scope of angle of fracture through supporting, and the fomulas for calculating supporting force needed for the three key blocks to maintain stadility have been derived.展开更多
A comparative study on the laser performance between bonding and non-bonding Er,Pr:GYSGG rods side-pumped by 970-nm laser diodes(LDs) is conducted for the thermal lensing compensation. The analyses of the thermal dist...A comparative study on the laser performance between bonding and non-bonding Er,Pr:GYSGG rods side-pumped by 970-nm laser diodes(LDs) is conducted for the thermal lensing compensation. The analyses of the thermal distribution and thermal focal length show that the bonding rod possesses a high cooling efficiency and weak thermal lensing effect compared with the conventional Er,Pr:GYSGG rod. Moreover, the laser characteristics of maximum output power, slope efficiency, and laser beam quality of the bonding rod with concave end-faces operated at 2.79 μm are improved under the high-repetition-rate operation. A maximum output power of 13.96 W is achieved at 150-Hz and 200-μs pulse width,corresponding to a slope efficiency of 17.7% and an electrical-to-optical efficiency of 12.9%. All results suggest that the combination of thermal bonding and concave end-face is a suitable structure for thermal lensing compensation.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51305356)Spring Sunshine Plan of Ministry of Education of China(Grant No.14202505)Talent Introduction of Xihua University,China(Grant No.Z1220217)
文摘A novel specific type of worm drive, so-called end face engagement worm gear（EFEWD）, is originally presented to minimize or overcome the gear backlash. Different factors, including the three different types, contact curves, tooth profile, lubrication angle and the induced normal curvature are taken into account to investigate the meshing characteristics and create the profile of a novel specific type of worm drive through mathematical models and theoretical analysis. The tooth of the worm wheel is very specific with the sine-shaped tooth which is located at the alveolus of the worm and the tooth profile of a worm is generated by the meshing movement of the worm wheel with the sine-shaped tooth, but just the end face of the worm（with three different typical meshing types） is adapted to meshing, and therefore an extraordinary manufacturing methods is used to generate the profile of the end face engagement worm. The research results indicates that the bearing contacts of the generated conjugate hourglass worm gear set are in line contacts, with certain advantages of no-backlash, high precision and high operating efficiency over other gears and gear systems besides the end face engagement worm gear drive may improve bearing contact, reduce the level of transmission errors and lessen the sensitivity to errors of alignment. Also, the end face engagement worm can be easily made with superior meshing and lubrication performance compared with the conventional techniques. In particular, the meshing and lubrication performance of the end face engagement worm gear by using the end face to meshing can be increased over 10% and 7%, respectively. This investigate is expect to provide a new insight on the design of the future no-backlash worm drive for industry.
基金Supported by National Natural Science Foundation of China(Grant Nos.51305356,51575456)Spring Sunshine Plan of Ministry of Education of China(Grant No.14202505)Talent Introduction of Xihua University,China(Grant No.Z1220217)
文摘To solve the problem for lacking a special mechanical transmission that could provide multiple outputs with high transmission efficiency and good lubrication in the modem industrial, a novel worm gear, named end face engagement worm gear, with multiple worm-wheel meshing is proposed for the first time. The essential parameters for the worm gear are optimized to enhance lubrication and meshing properties. Moreover, analysis of variance（ANOVA） is applied to determine the optimum levels and to determine the influence of parameters. The ANOVA results show that the novel end face engagement worm gear with multiple worm wheels provides high lubrication（the lubrication angle is more than 89~） and meshing performance（the induce normal curvature is less than 0.0002 mm ＇）. The interaction between center distance and roller slant distance most strongly influences the lubrication angle（contributed 51.6%）, followed by the parameters of center distance（contributed 25.0%）, roller slant distance（contributed 16.4%）, tooth angle of gear, gear ratio, and roller radius. In addition, roller radius most strongly influences the induced normal curvature（contributed 39.4%）, followed by roller slant distance（contributed 15.2%）, tooth angle of the gear（contributed 9.0%）, center distance, and gear ratio. The proposed worm gear helps to enrich the no-backlash high precision worm drive and the optimal design method can provide a useful reference on performance improvement of other worm gear.
基金the Independent Research of the State Key Laboratory of Coal Resources and Mine Safety(No. SKLCRSM09X02)the Open Research Fund of the State Key Laboratory of Coal Resources and Mine Safety(No.08KF12)the Graduate Students of Jiangsu Province Innovation Program Funded Projects(No.CX09B_120Z) for their financial support
文摘Gateways at faces of great mining heights are mostly driven along the roof of coal seams.For gateway height restrictions,a 1-3 m floor coal is retained,leaving a triangular floor coal at the face ends,causing a loss of coal.In order to improve coal recovery rates and to ensure efficiency of equipment at coal mining faces,we investigated suitable retention methods and recovery technology of floor coal at face ends.The upper floor coal can directly be recovered by a shearer with floor dinting.The lower floor coal is recovered by shearer with floor dinting after advanced floor dinting and retaining a step for protecting coal sides in a haulage gateway.Field practice shows that this method can improve the coal recovery rates at fully mechanized working faces with great mining heights.
文摘Using vector-analysis, three kinds of roof blocks at the end face of fully mechanized long wall faces have been studied. Tbe result indicates that with face advancing, the three kinds of blocks may all become key blocks. It is put forward that the key blocks can reach into the scope of angle of fracture through supporting, and the fomulas for calculating supporting force needed for the three key blocks to maintain stadility have been derived.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.51872290,51702322,and 51802307)the National Key Research and Development Program of China(Grant No.2016YFB1102301)
文摘A comparative study on the laser performance between bonding and non-bonding Er,Pr:GYSGG rods side-pumped by 970-nm laser diodes(LDs) is conducted for the thermal lensing compensation. The analyses of the thermal distribution and thermal focal length show that the bonding rod possesses a high cooling efficiency and weak thermal lensing effect compared with the conventional Er,Pr:GYSGG rod. Moreover, the laser characteristics of maximum output power, slope efficiency, and laser beam quality of the bonding rod with concave end-faces operated at 2.79 μm are improved under the high-repetition-rate operation. A maximum output power of 13.96 W is achieved at 150-Hz and 200-μs pulse width,corresponding to a slope efficiency of 17.7% and an electrical-to-optical efficiency of 12.9%. All results suggest that the combination of thermal bonding and concave end-face is a suitable structure for thermal lensing compensation.
