Optimization of Finishing Process and Energy Savings in Denim Textile Facility

Denim is widely accepted among exported textile products due to its aesthetics, appearance, and fashion. Practitioners employed several physical or chemical treatments to improve denim qualities in denim finishing operations. So, several treatment processes, including enzymatic, bleaching, singeing, heat set, and ozone finish, are used, which made this processing more energy consumption and time-consuming. Therefore, it is significant to investigate how changing the chemicals and raw ingredients could improve the finishing process, which is environmentally and economically beneficial for sustainable production practices in the denim finishing process. This study’s research design comprises an experimental investigation in a denim plant in Bangladesh. Two different fabrics were chosen to analyze, determining the potential savings of finishing on the denim fabrics’ performance characteristics. By deducting singeing and heat-set processes, the researchers ran an experimental process by maintaining the same length of fabric. Then, the impacts of finishing process optimization on the mechanical, thermal, and comfort parameters of drape, stiffness, and tear strength were examined. The study’s findings demonstrated that this experiment increased productivity and reduced the finishing unit’s energy consumption without compromising the denim fabrics’ quality. This study significantly impacts environmental sustainability by preserving limited energy resources and manufacturing denim finishing processes.

Research on Energy-Saving Performance of Intermittent Heating for Rooms in Hot Summer&ColdWinter Zone

In the hot summer&cold winter zone in China,intermittent heating space for rooms is widely used.However,in comparison with continuous space heating,the energy-saving performance of intermittent space heating has not been sufficiently investigated.This paper studied the factors influencing the energy performance of intermittent heating for the representativeoffice inhot summer&coldwinter zone.Basedon theheatbalancemethod,adynamic thermalmodel of the intermittent heating roomwas built and tested by experiments.And then,it analyzed the total space heating load,the amount of energy saving and energy saving ratio of the intermittent heating under different preheating hours,occupation hours,required roomtemperatures,air change rates,overall heat transfer coefficients(U-value)of windows and wall materials.If the adjacent rooms were not heated,for a typical room occupied about 10 h a day,the energy-saving ratio of intermittent heating was about 30%compared with continuous heating.But the preheating power was higher than two times of continuous heating.The results also indicated that the occupation hours had a significant effect on energy saving amount and ratio,it should be noted that the energy saving ratio by intermittent heating was much lower than the unoccupied period ratio.Relative to other factors,the heating temperatures,room air change rates and U-value of windows,and room envelope materials had little effect on energy efficiency.If the adjacent rooms were heated in the same manner as the roomin question,the energy-saving ratio of the total load of intermittent heating was heavily reduced to 8.46%.

Research on a TOPSIS energy efficiency evaluation system for crude oil gathering and transportation systems based on a GA-BP neural network

As the main link of ground engineering,crude oil gathering and transportation systems require huge energy consumption and complex structures.It is necessary to establish an energy efficiency evaluation system for crude oil gathering and transportation systems and identify the energy efficiency gaps.In this paper,the energy efficiency evaluation system of the crude oil gathering and transportation system in an oilfield in western China is established.Combined with the big data analysis method,the GA-BP neural network is used to establish the energy efficiency index prediction model for crude oil gathering and transportation systems.The comprehensive energy consumption,gas consumption,power consumption,energy utilization rate,heat utilization rate,and power utilization rate of crude oil gathering and transportation systems are predicted.Considering the efficiency and unit consumption index of the crude oil gathering and transportation system,the energy efficiency evaluation system of the crude oil gathering and transportation system is established based on a game theory combined weighting method and TOPSIS evaluation method,and the subjective weight is determined by the triangular fuzzy analytic hierarchy process.The entropy weight method determines the objective weight,and the combined weight of game theory combines subjectivity with objectivity to comprehensively evaluate the comprehensive energy efficiency of crude oil gathering and transportation systems and their subsystems.Finally,the weak links in energy utilization are identified,and energy conservation and consumption reduction are improved.The above research provides technical support for the green,efficient and intelligent development of crude oil gathering and transportation systems.

Dynamics of electromagnetic slip coupling for hydraulic power steering application and its energy-saving characteristics

To improve high-speed road feel and enhance energetic efficiency of hydraulic power steering(HPS) system in heavy-duty vehicles, an electromagnetic slip coupling(ESC) was applied to the steering system, which regulated discharge flow of steering pump to realize variable assist characteristic as well as uniquely transfer on-demand power from engine to steering pump. The model of ESC was established and the dynamic characteristics of ESC were presented by the way of simulation and experiment. Upon the layout of the assist characteristics, output torque of ESC was derived. Based on the ESC model, the output torque characteristics of ESC were simulated under steering situation and straight driving situation, respectively. The consistency of simulated ESC output torque and the one deduced from assist characteristics verifies the correctness of the ESC dynamic model. To illustrate energy saving characteristics of ESC-HPS, energy consumption comparison of ESC-HPS and conventional HPS was carried out qualitatively and quantitatively. It follows that the energy consumption of ESC-HPS decreases by 50% compared with that of HPS.

Technical Analysis of Energy Saving and Emission Reducing in China's Cement Industry Based on LEAP Model

[Objective] The study aimed at evaluating the ability to save energy and reduce CO2 emission in China＇s cement industry. [Method] Based on long-term energy alternative planning system software （LEAP）, ＂LEAP of China＇s cement industry＂ model was established to simulate energy conservation and emission reduction in China＇s cement industry from 2010 to 2040 in different technologic situations. E ResultJ To save ener- gy and reduce CO2 emissions, new dry process kiln has priority over other technologies or measures, followed by equipment enlargement, mechani- cal shaft kiln, power generation system based on waste heat, as well as high-efficiency and energy-saving grinding technology, and new prepara- tion technology. If all the advanced technologies and measures are adopted, energy consumption and C02 emissions can be reduced by about 40.76% and 42.97% respectively. [ Condusion] LEAP of model is suitable for analyzing energy saving and emission reducing in China＇s cement industry and other industrial fields.

Shortcut Method of Design and Energy-Saving Analysis of Sargent Dividing Wall Column

The Sargent dividing wall column can implement four products separation sequences in one column based on Fully Thermally Coupled Distillation Column. The initial design parameters are required for the design optimization or dynamic control of the Sargent dividing wall column, and in order to make the rigorous simulation of the Sargent dividing wall column more conducive to convergence, a ten column model for complex Sargent column is established in this paper,and the shortcut design method of this model is proposed. The internal minimum vapor and liquid flow are obtained by the Underwood equations and the mass balance method and the V-min method. The separation for a 4-component shortcut mixture of pentane, hexane, heptane and octane was considered, while the initial values of design parameters and the ratio of vapor-liquid distribution of each column were calculated by using the shortcut design method of a ten column model. And by comparing the shortcut calculations with rigorous simulation results, the practicality and reliability of shortcut calculations were verified. The reason for energy saving was analyzed based on back-mixing. A virtual heat exchanger is proposed to make the Sargent dividing wall column more energy efficient.

ENERGY-SAVING MATCHING STRATEGY AND EXPERIMENTAL STUDY OF PUMPING SYSTEM FOR TRUCK-MOUNTED CONCRETE PUMP

Aiming at the high fuel consumption and use-cost of truck-mounted concrete pump , an energy-saving matching strategy of pumping system is presented and the experimental study is conducted.Since pumping system occupies most resources of engine , the matching strategy between engine and main pump is analyzed to meet the load demand and reduce the engine rational speed drop.The testing method is established to measure the fuel consumption of engine under various working conditions , and the experimental data are analyzed to find the law of the fuel consumption of engine.The system performance can be improved by adjusting the system input value.Finally , the energy-saving matching strategy is established to reduce the fuel consumption of truck for unit workload , which provides a new approach for the energy-saving of truck-mounted concrete pump.

Thermodynamic Analysis,Simulation and Optimization on Energy Savings of Ideal Internal Thermally Coupled Distillation Columns

Internal thermally coupled distillation columns (ITCDIC) are the frontier of distillation energy saving research. In this paper, a novel energy saving model of ideal ITCDIC and a simulation algorithm are presented,upon which a series of comparative studies on energy savings with conventional distillation columns are carried out. Furthermore, we present an optimization model of ideal ITCDIC, which can be used to achieve the maximum energy saving and find the optimal design parameters directly. The binary system of benzene-toluene is adopted for the illustrative example of simulation and optimization. The results show that the maximum energy saving of ITCDIC is 52.25% (compared with energy consumption of conventional distillation under the minimum reflux ratio operation); the optimal design parameters are obtained, where the rectifying section pressure and the feed thermal condition are Pr=0.3006 MPa and q=0.5107 respectively.

Parameters Optimization and Energy-Saving of Highway Tunnel Backlighting with LED

In order to acquire the most energy-saving luminairedistribution-parameters(LDPs)of highway tunnel interior zone backlighting,the parameters optimization model(POM)of backlighting for tunnel interior zone was established.Yanlieshan tunnel of Jiujing highway was taken as an example for the optimization.The optimal LDPs of the backlighting system of the tunnel interior zone were obtained by the POM,a comparison between the optimization results and those of Yanlieshan tunnel’s actual lighting system was performed,which showed that the optimized backlighting system with LED lamps installed according to the optimized LDPs could save energy remarkablely even under full capacity lighting condition.Illuminance and illuminance uniformity of the tunnel road surface still met the lighting demands even the LED lamp’s luminance decreased by 30%.A backlighting simulation experiment with the optimized backlighting LDPs for Yanlieshan tunnel was accomplished in the software Dialux.The simulation results basically agreed with the optimization calculated results from the POM which proved the correctness of the backlighting POM.

Saving Energy and Reducing Emission When Recycling Acetone dudng the Production of Soy Phospholipid

Acetone,which is volatile,flammable,toxic,expen- sive and causing serious air pollution,is often used as extracting solvent in the production of powdery soy phospholipid.Recycling and reusing acetone is the key of reducing the cost of production. Therefore,saving energy and reducing emission when recycling acetone are the most important technologies during the production of phospholipid.On the basis of the productivity of powdery phospholipid being 2.4 t every day,43.2 t acetone is reused every 8 h and the total volume of acetone gas emitted is 450.75 m3 (about 901.5 kg).According to the current price of acetone,the lost money is about 7212 yuan RMB.

Numerical simulation of thermal process and energy saving of lime furnace

Based on the principle of thermal balance and material balance of lime furnace, the reaction and heat transfer process mathematical-physical model and the on-line monitoring model of the decomposition rate of limestone were set up. With this model, numerical simulation is used to analyze the effects of operational parameters on the process of lime calcining and to optimize it. By using visual basic program to communicate and program, the centralized management and automatic control of the lime furnace are realized. The software is put into practical production, which makes the lime furnace operate steadily and efficiently, and causes the increase in output and decrease in energy consumption.

Discussion on the application of the concept of environmental protection and energy saving in the design of building water supply and drainage

With the current,our country social economy rapid development,people's living standard and quality of life and therefore have got improved,at the same time,it is the concept of environmental protection and energy saving is also enhanced value,many fields in our country environmental protection and energysaving concept can be seen in the application,especially the application in building water supply and drainage design more widely,to protect the environment,to maximize the use of limited resources,how to reasonable use of water resources in building water supply and drainage construction,above is current the paper mainly discusses the problems in the construction field,this paper based on environmental protection and energy-saving concept,discusses its application in the building water supply and drainage design,for your reference.

ENERGY-SAVING TYPE OF HYDRAULIC WORKOVER RIG AND SIMULATION FOR LOWERING PIPESTRING

Research has been done on an energy-saving type of hydraulic workover rig. This rig can recover and reuse the potential energy which is released by the pipestring when lowered, and the equipped power of this rig is only one third of an ordinary rig. The structure and theory of this rig are introduced. The mathematical model of lowering the pipestring is established and a simulation analysis is conducted. Through simulation some conclusions are obtained： The lighter the pipestring is, the less velocity of lowering the pipestring is; The smaller the throttle valve path area is, the less velocity of lowering the pipestring is; Different air vessel volumes have no evident effect on the pipestring lowering velocity. The actual measure results prove that the simulation results are right. Finally, the energy-saving effect of this rig is proved by the field test results.

Application of Variable Strategies in the Low-cost and Energy-saving Rural Residences in Transitional Areas

Changeful and complex rural family structure and climatic features of transitional areas in China make the application of variable strategy in energy-saving rural residence designs possible.Aiming at the low cost,several effective and reasonable variable strategies were proposed for the design of interior spaces,main bedroom,sunshine room,staircase,west wall,door and window design to satisfy changing structure of a family during different periods and their different thermo-technical requirements in winter and summer.In this way,thermal comfort of rural indoor spaces will be improved,more energy saved,useful experience and thoughts provided for the energy-saving residence design in cold regions and regions hot in summer and cold in winter.

Japan's experience of energy saving and business model for low-carbon economy

The purpose of this paper is to clarify the questions concerning stimulation of the innovation and the diffusion of energy saving or low-carbon.To do so,this paper explains using two cases of Japan-energy saving innovation after the Oil Shock and the eco points system.For the case after the oil shock,we explain the energy saving trend after the Oil Shock and the factors statistically.Then we put forward the business model for the low-carbon economy.Furthermore,we analyze the case of the eco points system from 2009-2011 in Japan and explain the significance of the business model for diffusion of the low-carbon products.

Mechanism analysis of solvent selectivity and energy-saving optimization in vapor recompression-assisted extractive distillation for separation of binary azeotrope

Octane and p-xylene are common components in crude gasoline,so their separation process is very important in petroleum industry.The azeotrope and near azeotrope are often separated by extractive distillation in industry,which can realize the recovery and utilization of resources.In this work,the vapor–liquid equilibrium experiment was used to obtain the vapor–liquid equilibrium properties of the difficult separation system,and on this basis,the solvent extraction mechanism was studied.The mechanism of solvent separation plays a guiding role in selecting suitable solvents for industrial separation.The interaction energy,bond length and charge density distribution of p-xylene with solvent are calculated by quantum chemistry method.The quantum chemistry calculation results and experiment results showed that N-formylmorpholine is the best solvent among the alternative solvents in the work.This work provides an effective and complete solvent screening process from phase equilibrium experiments to quantum chemical calculation.An extractive distillation simulation process with N-formylmorpholine as solvent is designed to separate octane and p-xylene.In addition,the feasibility and effectiveness of the intensified vapor recompression assisted extraction distillation are also discussed.In the extractive distillation process,the vapor recompression-assisted extraction distillation process is globally optimal.Compared with basic process,the total annual cost can be reduced by 43.2%.This study provides theoretical guidance for extractive distillation separation technology and solvent selection.

Present situation and development of saving energy and reducing emission technology in iron ore sintering process

The energy consumption of iron ore sintering process is about 10%- 15%of the total of iron and steel industry.Therefore,it is of great significance to take effective measures to reduce the energy consumption in the iron ore sintering process to reduce the costs of sintering product and cut down the emissions of harmful gases,such as CO_2 and SO_2.In this study,the technology development of saving energy and reducing emission in iron ore sintering process was reviewed and discussed;some new directions and measures of saving energy were presented for the sintering process in the future.

Control performance and energy saving of multi-level pressure switching control system based on independent metering control

Aiming at the problem of large energy consumption in hydraulic control system with large load and variable working conditions,based on the multi-level pressure switching control system(MPSCS),a multi-level pressure switching control system based on independent metering control is proposed combined with the independent metering control technology.The configuration principle of the system is given,the mathematical model of this system is established,and the control strategy of the system under 4 different working quadrants is put forward.Finally,the control performance and energy saving characteristics of the system are tested.The test results show that the switching of high and low pressure power supply has a certain effect on the response of step position and ramp position under impedance working condition.The displacement curves show slow climbing or abrupt change of ramp position,and the position accuracy is less than 1 mm.The multi-level pressure switching control system based on independent metering control can recover and store energy under the transcendence working conditions.The control accuracy is about 1 mm,and the energy recovery rate is about 70%~80%.

Utilization of Livestock's Dejection as Biogas Origin in Building New Countryside in Heilongjiang Province--Developing Utilization of Biogas and Promoting Energy-saving and Emission Reduction

With the startup and execution of new socialistic countryside construction in Heilongjiang Province,the transition from castoff to resource is strengthened in the countryside,aiming at neat appearance of the countryside,clean production and saving energy.People produce biogas and provide the countryside with new energy by means of turning livestock＇s dejection into resources,composting of the plant and animal＇s leavings in the courtyard and even in the factory.It is helpful for the countryside to conserve the energy and reduce emission of the waste.And it also plays an important role in protecting the eco-environment,beautifying homestead and developing the ecological agriculture and so on.The liquid and solid residue in the biogas production can be reused as fertilizer for crops or food for animals after pretreatment,which is propitious to accelerate the development of the circular economy in Heilongjiang Province.