Speed Disturbance in the Diesel Engine Electronic Control System

In order to sample the speed signal of electronic diesel engine in real time and make the engine work reliable, the diesel engine control system's speed acquisition was studied and the problem of speed disturbance was solved. The control system was based on the 8?bit electronic control unit(ECU) system and the assembly language was used to design the software for controlling the engine fuel quantity and the turbocharger of the variable geometry turbine for the heavy duty diesel engine. By changing the timing method for speed acquisition, the problem of speed disturbance was solved and the reliability of the ECU was improved.

Electronically Controlling the System of Preheating Intake Air by Flame for Diesel Engine Cold-Start

In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy, enough to make the fuel self ignite at the end of compression process at different temperatures of coolant and intake air, was calculated. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro controller unit (MCS 8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.

Hardware-in-the-Loop Research on the Electronic Control Unit for Diesel Engines

A hardware-in-the-loop simulating platform is developed to avoid designing defects caused by the complicated logical structure and multiple-functional buildup of the dectronic control unit（ECU）in modem diesel engines, and to diminish potential damages on components or human exposure to dangers in R＆D en- deavor. This plat-form consists of a computer installed with software Matlab/Simulink/RTW and dSPACE/ ControlDesk; a diesel engine ECU, and a dSPACE autobox which runs a real-time diesel engine model. A typical model of diesel engine with turbocharger and intercooler is presented. Based on this model our research is carried out with a real ECU to test its software control strategies. Results show that by using the diesel engine model downloaded inside, the hardware-in-the-loop platform can simulate diesel engine＇s working conditions and generate all kinds of sensor signals which ECU needs on a real-time basis. So the ECU control strategies can be validated and relevant parameters roughly calibrated.

APPLICATION OF CIRCUIT SIMULATION IN HARDWARE DESIGN FOR ELECTRONIC CONTROL HIGH PRESSURE COMMON-RAIL FUEL SYSTEM OF DIESEL ENGINE

By means of circuit simulation, hardware of electronic control unit （ECU） of high pressure common-rail electronic control fuel system for diesel engine is designed. According to the system requirements for hardware of ECU, signal-processing circuit of variable reluctance （VR） sensor, filter circuit for input signal, high voltage power circuit and driver and protection circuit of solenoid are simulated as emphases. Difficulties of wide scope of VR sensor output signal, efficiency of high voltage power and reliable and swift driver of solenoid are solved. The results of simulation show that the hardware meets the requirement of the fuel system. At the same time, circuit simulation can greatly increase quality of the design, alleviate design labor and shorten design time.

Research and Development of a New Calibration Tool for Electronically Controlled Engine Based on KWP2000

Today’s vehicles use electronic control units(ECU) to control engine/transmission, body and other amenities. All the vehicle performance depends on a lot of physical values and influence factors. This leads to a large number of control and regulation parameters in the ECU software. The ultimate objective of calibration work is the optimum determination of these parameters. Qualitatively excellent results can only be achieved in a shorter time by using a highly efficient calibration system. This paper provided an overview of a new calibration tool based on KWP2000 and gave an example calibration with this tool.

Electronic Unit Pump Diesel Engine Control Unit Design for Integrated Powertrain System

The performance of the electronic unit pump (EUP) diesel engine is studied, it will be used in the integrated powertrain and its multi parameters are controllable. Both the theoretical analysis and experiment research are taken. A control unit for the fuel quantity and timing in crankshaft domain is designed on this basis and the engine experiment test has been done. For the constant speed camshaft driving EUP system, the fuel quantity will increase as the supply angle goes up and injection timing has no effect. The control precision can reach 1°CA. The full injection timing MAP and engine peak performance curves are made successfully.

Application Strategy of Intelligent Technology in Electronic Engineering Automation Control

This paper proposes the application strategy of the intelligent technology in electronic engineering automation control. Artificial intelligence technology is about to realize the calculation of perception, reasoning and behavior study of it is different from most of the psychology, because it is more of an emphasis on the calculation, the artificial intelligence is also different from most of the computer science as because it is more of an emphasis on the perception, reasoning, and behavior, and future applications of artificial intelligence is beyond imagination. Regarding the multi-agent system target identification data fusion, the goal type is a proposition, each intelligent body gives through processing regarding the goal type judgment result is evidence, we discussed in detail of the essential applications on the item that will promote the further development.

SIMULATION IN THERMAL DESIGN FOR ELECTRONIC CONTROL UNIT OF ELECTRONIC UNIT PUMP

The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation, the thermal design of ECU for electronic unit pump （EUP） fuel system is applied. The power dissipation model of each power component in the ECU is created and simulated. According to the analyses of simulation results, the factors which affect the power dissipation of components are analyzed. Then the ways for reducing the power dissipation of power components are carried out. The power dissipation of power components at different engine state is calculated and analyzed. The maximal power dissipation of each power component in all possible engine state is also carried out based on these simulations. A cooling system is designed based on these studies. The tests show that the maximum total power dissipation of ECU drops from 43.2 W to 33.84 W after these simulations and optimizations. These applications of simulations in thermal design of ECU can greatly increase the quality of the design, save the design cost and shorten design time

Adaptive Back-Stepping Control of Automotive Electronic Control Throttle

Back-stepping control (BSC), which is deemed effective for a non-holonomic system, is applied to improving both responsiveness and resolution performance of an electronic control throttle (ECT) used in automotive engines. This paper is characterized by the use of a two-step type BSC in a manner that achieves an improvement in responsiveness with the ETC operated in a fully opened state by adding a derivative term in Step 1 and the improvement in resolution performance with the ETC operated in a minutely opened state by adding an adaptive feature in the form of an integral term using the control deviation in Step 2. This paper presents an ECT control expressed as a second-order system including nonlinearities such as backlash of gear train and static friction in sliding area, a BSC system designed based on Lyapunov stability, and a determination method for control parameters. Also, a two-step type BSC system is formulated using Matlab/Simulink with a physics model as a control object. As a result of simulation analyses, it becomes clear that the BSC system can achieve quicker response because the derivative term works effectively and finer resolution because the adaptive control absorbs the error margin of the nonlinear compensation than conventional PID control.

Study of Diesel Engine Management System

Aim To study the diesel engine management spstem (DEMS). The DEMS can consider many engine parameters and so it can acquire the optimum system performance. Methods On the basis of analyzing the characteristics of diesel engine electronic system, the real-time, multi-tasks system design methods were used for the heavy duty vehicular diesel engine electronic control system . The hardware and software of DEMS were developed. Results and Conalusion By the test on dieSel engine bed, the system was verified and the foundation of the fully developed DEMS was laid.

Thermal Management of Vehicle Cabins,External Surfaces,and Onboard Electronics:An Overview

Reducing heat accumulation within vehicles and ensuring appropriate vehicular temperature levels can lead to enhanced vehicle fuel economy,range,reliability,longevity,passenger comfort,and safety.Advancements in vehicle thermal management remain key as new technologies,consumer demand,societal concerns,and government regulations emerge and evolve.This study summarizes several recent advances in vehicle thermal management technology and modeling,with a focus on three key areas:the cabin,electronics,and exterior components of vehicles.Cabin-related topics covered include methods for reducing thermal loads and improving heating,ventilation,and air-conditioning(HVAC)systems;and advancements in window glazing/tinting and vehicle surface treatments.For the thermal management of electronics,including batteries and insulated-gate bipolar transistors(IGBTs),active and passive cooling methods that employ heat pipes,heat sinks,jet impingement,forced convection,and phase-change materials are discussed.Finally,efforts to model and enhance the heat transfer of exterior vehicular components are reviewed while considering drag/friction forces and environmental effects.Despite advances in the field of vehicle thermal management,challenges still exist;this article provides a broad summary of the major issues,with recommendations for further study.

Reliability assessment of engine electronic controllers based on Bayesian deep learning and cloud computing

The reliability of an Engine Electronic Controller(EEC)attracts attention,which has a critical impact on aircraft engine safety.Reliability assessment is an important part of the design phase.However,the complex composition of EEC and the characteristic of the Phased-Mission System(PMS)lead to the difficulty of assessment.This paper puts forward an advanced approach,considering the complex products and uncertain mission profiles to evaluate the Mean Time Between Failures(MTBF)in the design phase.The failure mechanisms of complex components are deduced by Bayesian Deep Learning(BDL)intelligent algorithm.And copious samples of reliability simulation are solved by cloud computing technology.Based on the result of BDL and cloud computing,simulations are conducted with the Physics of Failure(Po F)theory and Failure Behavior Model(FBM).This reliability assessment approach can evaluate MTBF of electronic products without reference to physical tests.Finally,an EEC is applied to verify the effectiveness and accuracy of the method.

STRATEGY FOR DIESEL ROTARY ENGINE WITH COMMON RAIL INJECTION SYSTEM

A direct injection low compression ratios diesel rotary engine is designed and studied to find the appropriate application of the electronic controlled high pressure common rail injection system. Current development focuses on the applied fuel injection and ignition strategies, especially concerning the combustion configurations of injectors, ignition source, and combustion chamber. The prototype engine, equipped with Bosch common rail system and high performance electronic control unit （ECU）, is designed correspondingly. Studies show that the integration of a common rail injection system and the main and pilot duel injectors configurations, assisted with glow plug ignition device and flexible ECU, represents a promising approach to improve the potential of the low compression ratios diesel rotary engine. Currently the engine can run at 6 kr · min^-1 steadily and the power is about 68 kW/（4 kr ·min^- 1）.

Study on Calibrating of Electronic Governors

The control parameters of electronic governor that influence the transient characteristics of the engine are analyzed.An electric control unit was developed and the control parameters were calibrated on the test bench.The initial value of integral term and the maximum output of rack position proportion,integration and derivation（PID）controller affect the step and triangle response drastically.Through correcting the proportional term and integral term of speed PID controller,the dynamic speed drop and speed overshoot are improved.A property control strategy for cold starting an engine is set,and the calibration process indicates that the fuel injected into the cylinder per cycle and the desired speed ascend rate drastically affect the start transient process.

Recent Progress in Heavy Fuel Aviation Piston Engine

Heavy fuel aviation piston engines(HF-APEs)refer to the engine using fuels with high flash point,such as kerosene or light diesel.Here technique specifications of some classical foreign HF-APEs(Hirth3503,Zanzottera 498)are introduced.Recent progress and trend of fuel injection,fuel ignition,working cycle,intake charging,thermal management and electronic control of HF-APE are compared and summarized.Emphases are put on the technological difficulties,solutions and development tendency in the design,retrofitting and manufacturing of HF-APE aiming to provide references for the research of related area and the development of prototype HF-APE in China.

Simulation of Automotive Engine Phase Signal Based on Closed-Loop Strategy

In this paper, an automotive engine phase signal simulation algorithm is proposed based on a closed-loop feedback strategy, and its corresponding model is built. The signal incentives are carried out in the front-end, and the synchronization capture and comparison are conducted in the back-end. The phase simulation of signal output is achieved using closed-loop strategy, which can effectively eliminate the inconsistency between crankshaft and camshaft phases, and thus the accuracy and flexibility of phase signal generation are guaranteed. Experimental results show that the proposed algorithm is real time, and the deviation of simulated signals from actual phase signals is small. © 2017, Tianjin University and Springer-Verlag Berlin Heidelberg.

考虑多维非线性扰动的电子助力制动系统自适应压力控制

针对电子助力制动系统(EBBS)面临的机-电-液多维非线性扰动问题,提出了一种自适应压力控制策略。外层液压控制器引入自适应径向基函数神经网络和鲁棒滑模理论克服液压时变不确定性,中间层位置控制器采用Karnopp摩擦前馈补偿和滑模控制应对传动机构非线性摩擦阻碍,内层电流控制器通过李雅普诺夫理论解决电机电磁特性耦合问题。仿真和硬件在环试验结果表明,设计的压力控制策略能够在多种工况中将EBBS主动制动稳态压力跟随误差维持在0.15MPa之内。

基于动态模拟技术的混动车辆发动机电控单元检测系统设计

电控单元是混动车辆发动机中的重要组成部分,对于发动机以及混动车辆的行驶性能产生直接影响,为保证电控单元的运行正常,利用动态模拟技术,优化设计了混动车辆发动机电控单元检测系统;改装温度、转速等传感器设备以及信号处理器设备,调整系统电路的连接方式,实现硬件系统的优化;利用动态模拟技术模拟混动车辆发动机电控过程,结合不同故障类型下电控单元的运行特征,设置系统的检测标准;采集电控单元输出信号,从时域和频域两个方面提取信号特征,最终通过特征匹配确定电控单元状态、故障类型以及故障位置,实现系统的电控单元检测功能;综合混动车辆发动机的3种运行场景,通过系统测试实验得出结论:与传统检测系统相比,优化设计系统的漏检率和误检率分别降低了2.59%和2.05%,由此证明优化设计系统具有良好的检测功能。

基于气动肌肉驱动的关节自抗扰控制

为了解决气动人工肌肉驱动的下肢康复机器人轨迹跟踪中存在外界干扰和系统参数不确定的问题,提出了一种关节控制自抗扰算法。该方法在气动人工肌肉关节伺服控制系统数学模型基础上,通过三阶状态扩张观测器对系统状态及系统干扰进行估计,对干扰进行实时补偿,并基于分离性原理进行参数整定;利用气动人工肌肉试验平台对控制系统进行定角度条件下的阶跃信号跟踪控制、方波跟踪控制和正弦跟踪控制对比验证实验。实验结果表明:所设计的自抗扰控制器较比例-积分-微分(proportion integration differentiation,PID)控制器响应时间更快、控制误差更低,满足下肢康复机器人的应用控制要求。

汽车总线技术课程ECU控制专项实训改革与实践

基于产学合作协同育人模式,以培养智能汽车电子控制器(ECU)相关岗位技能人才为目标,对汽车总线技术课程ECU控制专项实训进行系统设计及实施,探索多学科交叉融合实践教学改革的实现途径,以满足新工科背景下汽车行业对ECU相关岗位复合型紧缺人才的需求。该研究为应用型本科院校车辆工程及其他机械类专业培养ECU控制相关岗位的技术人才提供了参考与借鉴。