Modification on epoxy-based adhesive

This research adopted four methods to toughen epoxy adhesives. They were liquid hydroxyl group terminated polybutadiene (HTPB) rubber modification, silicon rubber modification, polyacrylate multiplicity elastomer particulates emulsion modification and chemical grafting modification. After modification, the shearing strength and the rupture elongation were tested. The interface and the chemical reaction between the modifiers and the epoxy were analyzed by scanning electron microscope (SEM) and infrared optical spectrum. The results show that the elastomer particulates modification and the chemical grafting modification can reach the better toughening effects.

Determination of Water Diffusion Coefficients and Dynamics in Adhesive/Carbon Fiber Reinforced Epoxy Resin Composite Joints

To determinate the water diffusion coefficients and dynamics in adhesive/carben fiber reinforced epoxy resin composite joints, energy dispersive X-ray spectroscopy analysis（EDX） is used to establish the content change of oxy- gen in the adhesive in adhesive/carbon fther reinforced epoxy resin composite joints. As water is made up of oxygen and hydrogen, the water diffusion coefficients and dynamics in adhesive/carben fiber reinforced epoxy resin composite joints can be obtained from the change in the content of oxygen in the adhesive during humidity aging, via EDX analy-sis. The authors have calculated the water diffusion coefficients and dynamics in the adhesive/carbon fiber reinforced epoxy resin composite joints with the aid of beth energy dispersive X-ray spectroscopy and elemental analysis. The de- termined results with EDX analysis are almost the same as those determined with elemental analysis and the results al- so show that the durability of the adhesive/carbon fther reinforced epoxy resin composite joints subjected to silane cou- pling agent treatment is better than those subjected to sand paper burnishing treatment and chemical oxidation treat- ment.

600 Mesh Silicon Carbide Corona Protection Varnish with EPOXY/OMMT Nano-composite Adhesive

A new corona protection varnish was prepared by using epoxy/montmorillonite nanocomposite and pure epoxy resin as adhesives respectively.The adhesive with different amounts of organic montmorillonite（OMMT） was mixed with 1200 mesh silicon carbide（Si C） by different weight ratios.The surface states of the varnishes with various adhesives were observed by powerful optical microscope.Some properties of the varnishes were analyzed during the enduring time under 5kV/cm DC,such as the relation of change in nonlinear coefficient,natural surface resistivity,and surface temperature variation.The results showed that the amounts of OMMT had little effect on the natural surface resistance of the varnish but had important influence on the nonlinear property of the varnish.When the range of the OMMT content was 2wt% to 6wt%,the nonlinear coefficient of all materials with epoxy/OMMT nano-composite adhesive was higher than that with pure epoxy resin adhesive.The surface temperature of the varnish with epoxy/OMMT nanocomposite adhesive was all lower than that with the pure epoxy resin adhesive under high electrical field strength.

Low-velocity Impact Property of Alumina/Epoxy/Metal Laminated Composites

With Al foil,Cu foil and steel mesh as the metal interlayers,respectively,three types of alumina/epoxy/metal laminated composites were fabricated with epoxy resin adhesive as a binder via a simple process.The impact tests were performed and the fracture patterns and impact response of all the three laminates were analyzed.The experimental results indicate that the absorbed energy is mainly determined by metal interlayer.The peak load depends on not only alumina substrate but also metal interlayer.The Al2O3/epoxy/Cu laminates sustain the maximum peak load and Al2O3/epoxy/steel mesh laminates have the largest threshold energy for penetration.The fracture analysis shows that the main damage modes are Al2O3 matrix cracking and metal deformation for lower impact energies,and complete breakage and penetration for higher impact energies.

Design and Research of a New Type of Ultrasonic Vibration De-Gluing Device

In this paper, a new type of ultrasonic vibration de-gluing device has been designed to remove the cured epoxy resin adhesive that overflowed from the aluminum alloy structural parts in the high-speed train carriages. At present, manual removal is used to remove the cured epoxy resin adhesive that overflows at the bonding site. This method has low removal efficiency and leads to poor surface quality of the parts. The new type of ultrasonic vibration de-gluing device can solve these problems. Modal analysis and harmonic response analysis are carried out on the ultrasonic vibration oscillator system in the ultrasonic vibration de-gluing device, and the reasonable structure parameters and resonance frequency of the ultrasonic vibration oscillator system are determined. Finally, the impedance test and de-gluing effect test are carried out on the prototype of the ultrasonic vibration de-gluing device to verify the feasibility and practicability of the new type of ultrasonic vibration de-gluing device. The results show that the ultrasonic vibration de-gluing device’s stable resonant operating frequency is 28,270 Hz, and the average error between the simulation and experimental results of the resonant operating frequency is less than 3%, which validates the simulation model.

Refining bioreactor design using autoclavable glass bonding

Selecting the right design of bioreactors is crucial for guaranteeing the reproducibility of bioprocesses. Up to now, conventionally designed bioreactors consist typically of melted or clamped joints. Since melting of borosilicate glass leads to large deformed areas along the joint, the desired geometric reproducibility is not ensured. Moreover, clamping complicates and greatly restricts the bioreactor design. Bonding, however, is advantageous in that it does not alter the material joined and it is easy to use. Furthermore, it has been recently shown that specially developed glass bonding techniques withstand multiple autoclaving cycles. The current research investigated practice-relevant parameters influencing the lifespan of epoxy-or (urethane) acrylate-bonded glass bioreactors. Hereby, the influence of cleaning and sensitivity to fermentation compounds (ethanol and acetic acid) was quantified using glass-glass and glass-stainless steel specimens. Whereas cleaning did not adversely affect the durability of glass bonds, high concentrations of the fermentation compounds ethanol and acetic acid resulted in accelerated corrosion and subsequent bond failure. Moreover, no effect of eight different epoxy and (urethane) acrylate adhesives was observed on selected model organisms Escherichia coli K12 and Hansenula polymorpha wild type. Another objective of this study was to refine the design of two small-scale bioreactors (ca. 250 mL) by replacing clamps and melted joints by adhesive joints. It was found that the bonded bioreactors yielded a higher geometric reproducibility than that of conventional melted or clamped ones. In conclusion, bonded glass joints greatly enhance the geometric reproducibility of bioreactors and, in turn, the reproducibility of bioprocesses. As glass bonding is easy to handle, it opens up new opportunities to design bioreactors that had been previously too expensive and complicated.

Thermo-reversible MWCNTs/Epoxy Polymer for Use in Self-healing and Recyclable Epoxy Adhesive

A self-healing and recyclable carbon tube/epoxy adhesive was prepared by epoxy monomer with Diels-Alder （DA） bonds, diethylenetriamine and polyethyleneimine modified multi-wall carbon nanotubes （MWCNTs）. The self-healing and recyclable ability was attained by thermally reversible Diels-Alder reaction between furan and maleimide in the epoxy monomer. By controlling the molar ratio of furfuryl glycidyl ether and 4,4＇-methylenebis（N-phenylmaleimide）, the glass transition temperature and mechanical properties of MWCNTs/epoxy adhesives were varied. The self-healing properties of MWCNTs/epoxy polymers were evaluated by lap shear experiment and the results showed that the MWCNTs/epoxy adhesives exhibited enhanced mechanical properties and excellent self-healing ability under heat stimulus. The healing efficiency was related to the molecule mobility and the conversion of DA reaction between furan and maleimide. The MWCNTs/epoxy adhesives also displayed excellent recyclable ability by transforming into soluble polymer under heating. These materials offer a wide range of possibilities to produce materials with healing and recyclable ability and have the potential to bring great benefits to our daily lives by enhancing the safety, performance, and lifetime of products.

Rapid Decomposition of Epoxy Resins via Raman Spectrometry in Combination with Machine Learning Algorithms

Epoxy resins are a group of important materials that have been used everywhere,and development of new materials of this kind with optimal mechanical properties from either bio-resources or industrial precursors has drawn great focus from scientists and engineers.By reacting different kinds of epoxy adhesives and curatives,massive kinds of epoxy resins with different characteristics are produced.Determination of original mixing ratio of epoxy adhesives and corresponding curatives of their curing products is useful in controlling and examining these materials.Here in this work,we described an efficient method based on Raman spectrometry and machine learning algorithms for rapid molar composition determination of epoxy resins.Original mixing ratio of epoxy adhesives and curatives could be calculated simply via Raman spectra of the products.Raman spectral data scanned during curing procedure was fed to random forest(RF)classification to calculate weights of Raman shift features and reduce data dimensionality,then spectral data of selected features were processed by partial least squares regression(PLSR)for model training and composition ratio determination.It turned out that ratio predictions of our model fit well to their actual values,with a coefficient of determination(R2)of 0.9926,and a root mean squared error(RMSE)of 0.0305.

Multi-scale Studies of Glass Transition and Uniaxial Tensile Properties of a Commercially Available Epoxy Adhesive Using Experimental Measurements and Molecular Dynamics Simulation

In this study, the glass transition and uniaxial tensile properties of a commercially available epoxy adhesive were investigated using experimental measurements and molecular dynamics （MD） simulation. Differential scanning calorimetry （DSC） was used to study the change of glass transition temperature （Tg） with cross-link density （CLD）. Uniaxial tensile test was performed to measure the Young＇s modulus （E）, Poisson＇s ratio （v） and yielding strength （tyv）. In MD simulation, the complicated epoxy system was simplified as the mixture of two kinds of simple molecules, with the key information well preserved and the less important details omitted. The molecular model of the cross-linked epoxy network was constructed and its mechanical properties were calculated using MD simulation. Overall, the MD simulation results agreed with experimental ones, which proved the validity of the molecular model and justified the simplification method of the industry- level epoxy system.