Condition-Based Maintenance Decision-Making for Equipment

At present, condition monitoring and fault diagnosis technology and their application in engineering have been widely studied. Relatively little attention has been paid to condition-based maintenance decision-making for equipment. In this paper,based on the decision-making policy in traditional condition-based maintenance,the connotation of condition-based maintenance for equipment was defined, and its characteristics were analyzed.Working contents of condition-based maintenance for equipment were provided,which were divided into three stages. The influence factors in condition-based maintenance for equipment were analyzed. The key links of equipment maintenance contents and decision-making process were proposed. The condition-based maintenance decision-making policy presented in this paper can provide a practical reference for equipment maintenance.

CONDITION-BASED MAINTENANCE DECISION MAKING METHODS FOR CIVIL AEROENGINE

To provide some feasible condition-based maintenance （CBM） decision making methods for civil aeroengine, firstly, the theory of aeroengine CBM decision making is described. The proportional intensity（PI） model is established based on the reliability and condition monitoring data. According to the model, the decision making methods are proposed for the optimal preventive maintenance（PM） interval and removal. Then, the time on wing （TOW） is predicted by collecting actual data based on the engine age and operating conditions. Finally, an example of a fleet for CF6-80C2 engines is illustrated. It shows that sufficient engine operation data are the key of accurate decision making. Results indicate that the CBM decision making methods are helpful for engineers in airlines to control engine maintenance actions and TOW, thus decreasing risks and maintenance costs.

Condition-based maintenance policy for gamma deteriorating systems

A condition-based maintenance model for gamma deteriorating system under continuous inspection is studied. This methodology uses a gamma distribution to model the material degradation, and the impact of imperfect maintenance actions on the system reliability is investigated. The state of a degrading system immediately after the imperfect maintenance action is assumed as a random variable and the maintenance time follows a geometric process. Furthermore, the explicit expressions for the long-run average cost and availability per unit time of the system are evaluated, an optimal policy （ε^＊） could be determined numeri- cally or analytically according to the optimization model. At last, a numerical example for a degrading system modeled by a gamma process is presented to demonstrate the use of this policy in practical applications.

Condition-based maintenance optimization for continuously monitored degrading systems under imperfect maintenance actions

Condition-based maintenance(CBM) is receiving increasing attention in various engineering systems because of its effectiveness. This paper formulates a new CBM optimization problem for continuously monitored degrading systems considering imperfect maintenance actions. In terms of maintenance actions,in practice, they scarcely restore the system to an as-good-as new state due to residual damage. According to up-to-data researches, imperfect maintenance actions are likely to speed up the degradation process. Regarding the developed CBM optimization strategy, it can balance the maintenance cost and the availability by the searching the optimal preventive maintenance threshold.The maximum number of maintenance is also considered, which is regarded as an availability constraint in the CBM optimization problem. A numerical example is introduced, and experimental results can demonstrate the novelty, feasibility and flexibility of the proposed CBM optimization strategy.

Review of Condition-Based Maintenance Strategies for Offshore Wind Energy

The existing maintenance strategies of offshore wind energy are reviewed including the specific aspects of condition-based maintenance, focusing on three primary phases, namely, condition monitoring, fault diagnosis and prognosis, and maintenance optimization. Relevant academic research and industrial applications are identified and summarized. The state of art, capabilities,and constraints of condition-based maintenance are analyzed. The presented research demonstrates that the intelligent-based approach has become a promising solution for condition recognition, and an integrated data platform for offshore wind farms is significant to optimize the maintenance activities.

Equipment Maintenance Mode Based on Network Environment

Aimed at the actuality of Peoplep's Liberation Army(PLA) army equipment maintenance, this paper develops equipment maintenance mode based on network,and focuses on the design of maintenance decision-making system. Analyzing maintenance weight is applied to making decision of repair level.The purpose of the research is introducing basic concept and setting up an equipment maintenance mode using military network.Maintenance mode based on network can reduce the costs,enhance the maintenance efficiency, and save the human resource and finance.

Statistical approach to determination of overhaul and maintenance cost of loading equipment in surface mining

The purpose of this research was to develop a new approach in determination of overhaul and maintenance cost of loading equipment in surface mining. Two statistical models including univariate exponential regression (UER) and multivariate linear regression (MLR) were used in this study. Loading equipment parameters such as bucket capacity, machine weight, engine power, boom length, digging depth, and dumping height were considered as variables. The results obtained by models and mean absolute error rate indicate that these models can be applied as the useful tool in determination of overhaul and maintenance cost of loading equipment. The results of this study can be used by the decision-makers for the specific surface mining operations.

Basic Concept and Theoretical Study of Condition-based Maintenance for Power Transmission System

状态检修背景下,为解决电网运行整体与输变电设备个体之间的矛盾和冲突,在已有研究成果基础上,提出电网状态检修的概念,在输变电设备状态检修决策过程中,给出电网故障风险和电网检修风险的定义以及相应的量化表达式。依据设备状态预测,以电网故障风险和电网检修风险的和最小为目标,将设备检修、运行以及电网整体性能在概率引导下相互牵制,形成电网状态检修的数学模型,并给出相应的解决方法。最后,为验证该理论研究的可行性,分别以可靠性测试系统RBTS-BUS6和IEEE-RTS79系统为例,对各种情况进行分析,体现了预期的效果,并期望为电网检修与运行协调决策理论的深入研究提供必要的理论基础。

Joint optimization of sampling interval and control for condition-based maintenance using availability maximization criterion

Most of the maintenance optimization models in condition-based maintenance(CBM) consider the cost-optimal criterion, but few papers have dealt with availability maximization for maintenance applications. A novel optimal Bayesian control approach is presented for maintenance decision making. The system deterioration evolves as a three-state continuous time hidden semi-Markov process. Considering the optimal maintenance policy, the multivariate Bayesian control scheme based on the hidden semi-Markov model(HSMM) is developed, the objective is to maximize the long-run expected average availability per unit time. The proposed approach can optimize the sampling interval and control limit jointly. A case study using Markov chain Monte Carlo(MCMC)simulation is provided and a comparison with the Bayesian control scheme based on hidden Markov model(HMM), the age-based replacement policy, Hotelling’s T2, multivariate exponentially weihted moving average(MEWMA) and multivariate cumulative sum(MCUSUM) control charts is given, which illustrates the effectiveness of the proposed method.

Maintenance and Condition-Based Maintenance

The evolution of maintenance management is briefly introduced in this paper, from corrective maintenance to preventive maintenance. First, a range of condition monitoring and fault diagnosis techniques developed in different industries are surveyed; Second, many methods of condition monitoring are presented; Third, mathematical methods used in condition monitoring are given; Then the merits and shortcomings are discussed. Efficient maintenance policies are of fundamental importance in system engineering because of their fallbacks into the safety and economics of plant operation. Applying condition-based maintenance to a system can reduce the cost and extend the availability of facilities. With the advent of personal computers as fast and cost effective machines for data acquisition and processing of multiple signals some shortcomings mentioned in condition monitoring could be solved or reduced to some extent. These PCs can be a solution as a condition monitoring based maintenance system.

Study of Enterprise Equipment Maintenance Management Integrated Information System Based on B/S

Equipment maintenance management integrated information system is an important constituent part of enterprise IMS (Intelligent Manufacture System). The system should make the best of all kinds of information sources around the enterprise, and meet the demand for agile production. This paper presents an implementation scheme of Integrated Equipment Maintenance Management Information System Based on Internet/Intranet and gives component division scheme of each tier. This scheme adopts a three-tiers mode of B/S (Browser/Server) and software programming module based on software reusing technology. This makes the system integrated and open, makes maintenance and updating convenient, and largely increases software safety and reusability.

Overview of the Importance of Intelligent Approaches on Machinery Faults Diagnosis and Prediction Based on Prognostic and Health Management/Condition-Based Maintenance

Condition monitoring is increasingly used to anticipate and detect failures of industrial machines.Failures of machines can cause high maintenance or replacement costs.If neglected,it may result in catastrophic accidents leading to production shrinkage.The potential failure would negatively affect the profitability of the company,including production shut down,cost of spare parts,cost of labor,damage of reputation,risk of injury to people and the environment.In recent years,condition-based maintenance( CBM) and prognostic and health management( PHM) are developed and formed a strong connection among science,engineering,computer,reliability,communication,management,etc.Computerized maintenance management systems( CMMS) store a lot of data regarding the fault diagnosis and life prediction of the machinery equipment.It's too necessary to uncover useful knowledge from the huge amount of data.It's vital to find the ways to obtain useful and concise information from these data.This information can be of great influence in the decision making of managers.This article is a review of intelligent approaches in machinery faults diagnosis and prediction based on PHM and CBM.

Research on Selection of Equipment Maintenance Modes

The development of equipment maintenance management is introduced, and equipment maintenance concept is defined. Equipment maintenance modes are classified, analyzed and compared, which merits and demerits are pointed out. At last, a decision-making frame to select equipment maintenance modes is advanced, and steps to select and implement equipment maintenance are given.

Discussion on Management Model of Medical Equipment Maintenance in Hospital

With the development of technology, medical equipment plays a more important role in the modern hospital. Medical equipment provides images, physiological results or other schematics of the patients to help doctors deal with the routines. It is also the major tool to the lab assistant in the clinical teaching and studies. It becomes one of a symbol of the technological level in modern hospital. The director of the hospital should establish an effi cacious management pattern to manage the medical equipment, so that it will be operated in good condition to insure the safety of the patients. Since the maintenance is an important part of medical equipment management, it is significant that the hospital should establish a system to fit for itself. The study reviews the issues in hospital medical equipment maintenance management, the development of the maintenance management model and the characteristics, as well as the status at home and abroad. The research has been fi nished by using literature research method, questionnaire survey method and data analysis method. Then we analyze the current status of hospital medical equipment maintenance management model to fi nd the problems. Based on the authentic and effective data from the survey, we can deduce the overview about the maintenance model in Beijing. The paper discusses the advantages and the disadvantages between the different model, and it makes suggestions on the follow aspects, such as system management, quality management, personnel management, cost management, information management perspective.

EXPLORATION ON THE DEVELOPMENT OF COMPUTER AIDED EQUIPMENT MAINTENANCE MANAGEMENT SYSTEMS

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Analysis of Condition-Based Maintenance for High-Valtage Electric Power

The development process of high-voltage electric power equipment maintenance was introduced. It is pointed out that the trend of high-voltage electric power equipment maintenance is so called condition-based maintenance. With the development of computer technology and sensors, on-line monitoring of high-voltage electric power equipment has developed rapidly. By introducing the main principle of Schering bridge to measure tanδ, the way of on-line monitoring of high-voltage electric power equipment was explained. Difference methods of on-line monitoring of insulation parameters for 35 kV substation were discussed. Finally, the shortcomings as well as its tendency of on-line monitoring were analyzed.

Research and Application of Maintenance Decision Method of Complex Equipment in Nuclear Power Plant

The determination of maintenance mode of complex equipment in nuclear power plant is an essential work for reliability analysis and maintenance decision. Currently, the main decision method of maintenance mode is reliability centered maintenance( RCM) logic decision-making process, but the process is a qualitative analysis process. Based on a comprehensive analysis of factors affecting equipment reliability and maintenance work, it adopts a fuzzy synthesis decision method to establish a maintenance decision model,which uses the maximum subordination principle and expert assessment method to determine the maintenance mode of complex equipment. Combined with a concrete example of generators in nuclear power plant,a description of maintenance decision method was proposed in the application of complex equipment. The research shows that the method is feasible and reliable.

Overview of Condition-Based Maintenance Decision-Making Optimization Modeling of Multi-component System

Overview about three key contents of condition-based maintenance decision-making of a multi-component system is analyzed based on maintenance optimization and modeling. The component deterioration model, the correlation between the degraded components and the system configuration are analyzed separately in the deterioration model of multi-component system.For the maintenance polices,the opportunistic maintenance( OM)policy and the grouping maintenance( GM) policy are analyzed and summarized in combination with the condition-based maintenance( CBM) modeling of multi-component system. It is put forward that CBM modeling of multi-component system should be further researched based on the inspection interval and the maintenance threshold of multi-component system in availability.

The Efficiency Analysis and A Market Decision Model on Equipment Maintenance

This paper presents and analyses the internal and external efficiencies of equipment maintenance, and presents that the objective of maintenance is the maximum external efficiency. It defines generalized reliability degree of equipment and deduces the correspondent calculating method. It overcomes the defect that traditional calculating method of reliability degree has, which only considers the factor of time not function, therefore we establish a market decision model of equipment maintenance based on it. This model can determine the marginal efficiency of maintenance investment and critical value of generalized reliability degree when it reaches break-even point. After combining the equipment maintenance with economical benefit of enterprise and marketing situation of products, an optimal maintenance strategy will be got. It provides a new method for scientific and rational decisions of equipment maintenance.

Condition-based Maintenance Optimization for Gamma Deteriorating Systems under Performance-based Contracting

With the further development of service-oriented,performance-based contracting(PBC)has been widely adopted in industry and manufacturing.However,maintenance optimization problems under PBC have not received enough attention.To further extend the scope of PBC’s application in the field of maintenance optimization,we investigate the condition-based maintenance(CBM)optimization for gamma deteriorating systems under PBC.Considering the repairable single-component system subject to the gamma degradation process,this paper proposes a CBM optimization model to maximize the profit and improve system performance at a relatively low cost under PBC.In the proposed CBM model,the first inspection interval has been considered in order to reduce the inspection frequency and the cost rate.Then,a particle swarm algorithm(PSO)and related solution procedure are presented to solve the multiple decision variables in our proposed model.In the end,a numerical example is provided so as to demonstrate the superiority of the presented model.By comparing the proposed policy with the conventional ones,the superiority of our proposed policy is proved,which can bring more profits to providers and improve performance.Sensitivity analysis is conducted in order to research the effect of corrective maintenance cost and time required for corrective maintenance on optimization policy.A comparative study is given to illustrate the necessity of distinguishing the first inspection interval or not.