Erosion Mechanism of Al_(2)O_(3)-SiC Castables for Lining Maintenance in Blast Furnace Hearths

Al_(2)O_(3)-SiC castables,for the relining of BF hearths in mid-campaign repair,were sampled and investigated after two years’service.The chemical and mineralogical characteristics of the residual castables were analyzed by X-ray diffraction,scanning electron microscopy,and energy dispersive X-ray spectrometry to study the erosion mechanism.The results show that as gaseous K diffuses in the castables,leucite(KAlSi_(2)O_(8))and multiple cracks are formed.Molten iron and slag penetrate through the cracks to form anorthite([Ca,Na][Al,Si]_(4)O_(8))and iron,which will not form an embrittlement layer similar to carbon bricks.The entire repair of the hearth with Al_(2)O_(3)-SiC castables combined with the design of thin-wall lining hearth eliminates“elephant foot shaped”erosion,greatly prolonging the service life of the hearth lining.

Energy Consumption and Erosion Mechanism of Polyester Fiber Reinforced Cement Composite in Wind-blown Sand Environments

Considering the economic and environmental benefits associated with the recycling of polyester(PET)fibres,it is vital to study the application of fibre-reinforced cement composites.According to the characteristics of the wind-blown sand environment in Inner Mongolia,the erosion resistance of the polyester fibre-reinforced cement composites(PETFRCC)with different PET fibre contents to various erosion angles,velocities and sand particle flows was investigated by the gas-blast method.Based on the actual conditions of sandstorms in Inner Mongolia,the sand erosion parameters required for testing were calculated by the similarity theory.The elastic-plastic model and rigid plastic model of PETFRCC and cement mortar were established,and the energy consumption mechanism of the model under particle impact was analyzed.The experimental results indicate that the microstructure of PETFRCC rafter hydration causes a spring-like buffering effect,and the deformation of PETFRCC under the same impact load is slightly smaller than that of cement mortar,and the damage mechanism of PETFRCC is mainly characterized by fiber deformation and slight brittle spalling of matrix.And under the most unfavorable conditions of the erosion,the erosion rate of 0.5PETFRCC is about 57.69%lower than that of cement mortar,showing better erosion resistance.

Comparative Analysis of the Erosion Mechanism of Different Profiles in the Arcuate Foreshore under Typhoon Action

The comparison results of three beach profile data repeatedly measured before and after the typhoon in Shuidong Bay,west Guangdong province which show that there are significant differences in beach profile erosion and response process.And the changes of beach profile can be divided into:strong downward overall low shoreline regressive type and overall slight erosion shoreline regressive type.Application of the modified mildslope equation along three beach profile are simulated wave high reflection to the sea side,to the section vertical shore pressure gradient and including water roll force and radiation stress,the vertical shore forces one dimensional profile along the momentum conservation equation(radiation stress and water roll force)bottom friction and lateral mixing reaction between numerical solution,the momentum conservation equations of the wave increases the water flow velocity and section along the profile distribution of wave height and related forces.The analysis shows that the extent and difference of coastal erosion depend on the shoreline erosion mode stimulated by the maximum surge water of the coastal current and the maximum velocity of the coastal current and the dynamic state of the profile topography under the action of the profile location,morphology and incident wave elements.

Research on the solid particle erosion wear of pipe steel for hydraulic fracturing based on experiments and numerical simulations

Erosion wear is a common failure mode in the oil and gas industry.In the hydraulic fracturing,the fracturing pipes are not only in high-pressure working environment,but also suffer from the impact of the high-speed solid particles in the fracturing fluid.Beneath such complex conditions,the vulnerable components of the pipe system are prone to perforation or even burst accidents,which has become one of the most serious risks at the fracturing site.Unfortunately,it is not yet fully understood the erosion mechanism of pipe steel for hydraulic fracturing.Therefore,this article provides a detailed analysis of the erosion behavior of fracturing pipes under complex working conditions based on experiments and numerical simulations.Firstly,we conducted erosion experiments on AISI 4135 steel for fracturing pipes to investigate the erosion characteristics of the material.The effects of impact angle,flow velocity and applied stress on erosion wear were comprehensively considered.Then a particle impact dynamic model of erosion wear was developed based on the experimental parameters,and the evolution process of particle erosion under different impact angles,impact velocities and applied stress was analyzed.By combining the erosion characteristics,the micro-structure of the eroded area,and the micro-mechanics of erosion damage,the erosion mechanism of pipe steel under fracturing conditions was studied in detail for the first time.Under high-pressure operating conditions,it was demonstrated through experiments and numerical simulations that the size of the micro-defects in the eroded area increased as the applied stress increased,resulting in more severe erosion wear of fracturing pipes.

Preparation and Anti⁃arc Erosion Property of Ag Matrix Electrical Contact Material Reinforced by Novel Ti_(2)Cd

Due to their outstanding electrical contact properties,Cd-containing silver-matrix electrical contact materials can meet the requirements of high stability and long life for military defense and aerospace applications.In order to further reduce the Cd content under the premise of meeting the high-performance requirements,in this study,high-purity intermediate Ti_(2)Cd powder of MAX phase(Ti_(2)CdC)was synthesized with a pressureless technique and then applied to reinforce the Ag matrix.The Cd content of the as-prepared Ag/Ti_(2)Cd composites was actually reduced by 38.31%compared with conventional Ag/CdO material.Based on the systematic study of the effect of heat treatment temperature on the physical phase,morphology,interface and comprehensive physical properties of Ag/Ti_(2)Cd composites,the preferred samples(heat treated at 400°C for 1 h)showed high density(97.77%),low resistivity(2.34μΩ·cm),moderate hardness(90.8HV),high tensile strength(189.9 MPa),and exhibited good electrical contact performance after 40000 cycles of arc discharging under severe conditions(DC 28 V/20 A).The results of microscopic morphological evolution,phase change and elemental distribution of the electrical contact surface show that the combination of high stability of Ti_(2)Cd reinforcing phase,good interfacial bonding with Ag matrix and improved melt pool viscosity in the primary stage of arc erosion,results in low and stable contact resistance(average value 13.20 mΩ)and welding force(average value 0.6 N),low fluctuation of static force(2.2-2.5 N).The decomposition and absorption energy of Ti_(2)Cd and the arc extinguishing effect of Cd vapor are the main reasons for the stable arcing energy and arcing time of electric contacts in the late stage of arc erosion.

Sediment Erosion on Pelton Turbines:A Review

The Pelton turbine has been widely used to develop high-head water resources with sediments because of its advantages in life cycle costs.When a flood or monsoon season occurs,the sediment concentration in the river increases suddenly,causing severe erosion to the nozzle,needle,and runner of Pelton turbines.After decades of development,researchers have developed practical engineering experience to reduce the sediment concentration of the flow through the turbine and ensure the safety and efficiency of power generation.Research on the mechanism of sediment erosion,development of anti-erosion materials,and establishment of erosion prediction models have attracted scholarly interest in recent years.Extensive research has been conducted to determine a complete and valuable syndication erosion model.However,owing to the complexity of the flow and wear mechanisms,the influence of specific parameters of erosion and the syndication effect is still difficult to determine.Computational fluid dynamics and erosion monitoring technology have also been evaluated and applied.This paper presents a comprehensive review of the erosion of Pelton turbines,some of the latest technical methods,and possible future development directions.

Reanalysis on the Spectral Characteristics and Materials of Jade Jue Unearthed from Lijiashan Ancient Tomb in Yunnan Province, China

Jade ware Jue is one of the most fashionable ornament in ancient China from the Neolithic Age to the Han Dynasty.In this study,the remnants of jade ware Jue,from Lijiashan ancient tomb group have been tested and analyzed respectively.The samples through a light etch surface showing glass luster and those with a severe etch surface showing earthen luster.With the aid of X-ray fluorescence Spectrometer(X-ray Fluorescence)test and X-ray diffraction(XRD)detection,the results show that tremolite is not the main mineral of the sample.The main components of the tested samples with light erosion are antigorite and talc,although the main components of the samples with severe erosion are calcite containing calcium carbonate barium.Furthermore,the research on jade ware Jue in Yunnan culture has not only contributed to our further understanding of the jade objects from Yunnan culture and the variety of jade material located in the Yunnan Province.It also provides a basis for the trace of the history and culture through the distribution and evolution of burial hierarchy laws.At the same time,the microscopic observation of the tested samples manifested a residual trace of“string”at the perforation,which has played a critical role in restoring the wearing of jade ware Jue from the tombs of the ancient Yunnan State and the handicraft skills at that time.

Effect of Al content on high temperature erosion properties of arc-sprayed FeMnCrAl/Cr_3C_2 coatings

Three types of FeMnCrAl/Cr3C2 coatings with different AI content were deposited on 20# steel substrates by the high velocity arc spraying （HVAS） process. Surface microstructures of the coatings were analyzed by optical microscopy （OM） and X-ray diffractometry （XRD）. High temperature erosion （HTE） tests were performed in an erosion tester at different impact angles. The surface morphologies of the eroded coatings were observed on a field emission scanning electron microscope（FE-SEM）. The laminated structure is found on all the prepared coatings with the porosity and oxide fraction in the coatings decreasing with the Al content from 0 to 15% （mass fraction）. Sample FA3 with 15% Al, possessing the lowest porosity and oxide fraction, has the best HTE resistance, which demonstrates that Al addition can improve the HTE resistance of the coatings. The erosion rate of sample FA1 exhibits a maximum value at 90° impact angle. The maximum erosion rates of both FA2 and FA3 samples appear in the range of 60°-90° impact angles. Erosion loss of the coatings occurs through brittle breaking, cutting and fatigue spalling.

The Erosion Effect of Kapton Film in a Ground-based Atomic Oxygen Irradiation Simulator

In order to investigate the effect of space environmental factors on spacecraft materials, a ground-based simulation facility for space atomic oxygen（AO） irradiation was developed in our laboratory. Some Kapton film samples were subjected to AO beam generated by this facility. The Kapton films before and after AO exposure were analyzed comparatively using optical microscopy, scanning electronic microscopy, atomic force microscopy, high-precision microbalance, and X-ray photoelectron spectroscopy. The experimental results indicate that the transmittance of Kapton film will be reduced by AO irradiation notably, and its color deepens from pale yellow to brown. Surface roughness of the AO-treated sample is already increased obviously after AO irradiation for 5 hours, and exhibits a flannel-like appearance after 15 hours’ exposure in AO beam. The imide rings and benzene rings in kapton molecule are partially decomposed, and some new bonds form during AO irradiation. The mass loss of kapton film increases linearly with the increase of AO fluence, which is resulted from the formation of volatile products, such as CO, CO2 and NOx. The breakage in structure and degradation in properties of AO-treated Kapton film can be attributed to the integrated effect ofimpaction and oxidization of AO beam. The test results agree well with the space flight experimental data.

Freeze-thaw cycles and associated geomorphology in a post-glacial environment:current glacial,paraglacial,periglacial and proglacial scenarios at Pico de Orizaba volcano,Mexico

The glacial history of Pico de Orizaba indicates that during the Last Glacial Maximum,its icecap covered up to~3000 m asl;due to the air temperature increasing,its main glacier has retreated to 5050 m asl.The retraction of the glacier has left behind an intense climatic instability that causes a high frequency of freeze-thaw cycles of great intensity;the resulting geomorphological processes are represented by the fragmentation of the bedrock that occupies the upper parts of the mountain.There is a notable lack of studies regarding the fragmentation and erosion occurring in tropical high mountains,and the associated geomorphological risks;for this reason,as a first stage of future continuous research,this study analyzes the freezing and thawing cycles that occur above 4000 m asl,through continuous monitoring of surface ground temperature.The results allow us to identify and characterize four zones:glacial,paraglacial,periglacial and proglacial.It was found that the paraglacial zone presents an intense drop of temperature,of up to~9℃ in only sixty minutes.The rock fatigue and intense freeze-thaw cycles that occur in this area are responsible for the high rate of rock disintegration and represent the main factor of the constant slope dynamics that occur at the site.This activity decreases,both in frequency and intensity,according to the distance to the glacier,which is where the temperature presents a certain degree of stability,until reaching the proglacial zone,where cycles are almost non-existent,and therefore there is no gelifraction activity.The geomorphological processes have resulted in significant alterations to the mountain slopes,which can have severe consequences in terms of risk and water.

Particle erosion of infrared materials

Erosion test of some infrared （IR） optical crystals （Ge, ZnS, MgF2, and quartz） was conducted with a number of different erodents （glass bead, and angular SiC, SiO2, Al2O3） by a homemade gas-blasting erosion tester. The influence of impact angle, impact velocity, erodent, and erosion time on the erosion rate and the effect of erosion on their IR transmittance were studied. The dam- aged surface morphology was characterized by scanning electron microscopy, and the erosion mechanism was explored. All of the materials show the maximum in wear versus impact angle at 90°, confirming their brittle failure behavior. It is found that the erosion rate is dependent on the erodent velocity by a power law, and it is highly correlated to the hardness of the erodent. The erosion rate-time curves do not show an incubation state, but an accelerated erosion period followed a maximum erosion （steady state）. The decrease of IR transmittance is direct proportion to the erosion rate. Although the material loss occurs primarily by brittle process, ductile behavior is clearly an important feature, especially for MgF2 and ZnS.

Influence of nano-mechanical evolution of Ti_(3)AlC_(2) ceramic on the arc erosion resistance of Ag-based composite electrical contact material

Al-containing MAX phase ceramic has demonstrated great potential in the field of high-performance low-voltage electrical contact material.Elucidating the anti-arc erosion mechanism of the MAX phase is crucial for further improving performance,but it is not well-understood.In this study,Ag/Ti_(3)AlC_(2) electrical contact material was synthesized by powder metallurgy and examined by nanoindentation techniques such as constant loading rate indentation,creep testing,and continuous stiffness measurements.Our results indicated a gradual degradation in the nano-mechanical properties of the Ti_(3)AlC_(2) reinforcing phase with increasing arc erosion times,although the rate of this degradation appeared to decelerate over arc erosion times.Specifically,continuous stiffness measurements highlighted the uneven mechanical properties within Ti_(3)AlC_(2),attributing this heterogeneity to the phase’s decomposition.During the early(1-100 times)and intermediate(100-1000 times)stages of arc erosion,the decline in the nano-mechanical properties of Ti_(3)AlC_(2) was primarily ascribed to the decomposition of Ti_(3)AlC_(2) and limited surface oxidation.During the later stage of arc erosion(1000-6200 times),the inner region of Ti_(3)AlC_(2) also sustained arc damage,but a thick oxide layer formed on its surface,enhancing the mechanical properties and overall arc erosion resistance of the Ag/Ti_(3)AlC_(2).

Effect of La_(2)Sn_(2)O_(7)content on Ag-La_(2)Sn_(2)O_(7)/SnO_(2)arc erosion behavior and mechanism

La_(2)Sn_(2)O_(7)/SnO_(2)powder was synthesized by chemical co-precipitation method,and Ag-La_(2)Sn_(2)O_(7)/SnO_(2)composites were prepared by hot-pressing sintering.The electrical resistivity,density,Brinell hardness and flexural strength of Ag-La_(2)Sn_(2)O_(7)/SnO_(2)composites were measured.Moreover,the effect of La_(2)Sn_(2)O_(7)content on the arc erosion behavior of Ag-La_(2)Sn_(2)O_(7)/SnO_(2)composites at 7 kV voltage was studied.With the increase of La_(2)Sn_(2)O_(7)content,the arc duration and arc energy decrease,and the breakdown strength increases.The surface morphology of Ag-La_(2)Sn_(2)O_(2)/SnO_(2)composites after arc erosion was investigated using scanning electron microscopy and three-dimensio nal laser confocal scanning microscopy.With the increase of La_(2)Sn_(2)O_(7)content,the smaller the erosion damage,the better the anti-arc erosion performance.However,too much La_(2)Sn_(2)O_(7)results in the decrease of Ag-La_(2)Sn_(2)O_(7)/SnO_(2)properties and severe arc erosion.X-ray photoelectron spectroscopy was used to determine the composition of the erosion region.The effect of La_(2)Sn_(2)O_(7)on wettability between Ag and SnO_(2)was investigated,and the erosion mechanism of Ag-La_(2)Sn_(2)O_(7)/SnO_(2)composites was discussed systematically.This study can provide a reference for the application of Ag matrix electrical contact materials in high-voltage electrical appliances.

Mechanical Properties and Erosive Wear Resistance of Zirconia Toughened Al_2O_3-TiC Ceramics

The effect of ZrO2, content on the fracture toughness, flexural strength and Vickers hardness as well as the erosive wear resistan properties of zirconia toughened Al2O3-TiC ceramic composites has been investigated. The results showed that the improvement in fracture toughness and flexure strength of composites with the content of zirconia less than 50% and 10% in mass fraction respectively,is primarily attributed to stress-induced transformation toughening by the analyse of X-ray diffraction. The dependance of erosion wear resistance on the attak angle and the content of ZrO2, panicles of the composites was also revealed. It is found that the erosion rate of the composites has a sharp rise at a attack angle over 65°. This phenomenon is due to a brittle response to the erosion test by microsmictural observation on eroded surface.

Facile recycling of anhydride-cured epoxy thermoset under mild conditions with multifunctional hydrazine hydrate

Environmental economics is accelerating the urgency to develop recycling technologies for the ever-growing quantity of discarded thermoset polymers.Herein,we developed a mild and energy-saving pro-cess for high-eficiency degradation and reuse of anhydride-cured epoxy thermoset with the aid of hy-drazine hydrate.The degradation degree of the epoxy resin reached 99.6%at 120℃ within a short time of 60min.During the reaction,the ester bonds in the cross-linked network were selectively cleaved by the amination of hydrazine hydrate,and the epoxy resin was fully converted to new monomers that con-tained hydrazide and hydroxyl groups,respectively.Moreover,the degradation mechanism of the epoxy resin in hydrazine hydrate was studied and a nucleation model was utilized to predict the actual degra-dation behavior of the system.Finally,the degradation products can be directly mixed with epoxy precur-sor to prepare a new waterborne epoxy coating with good comprehensive properties.This work not only demonstrates a new way to realize the efficient degradation of epoxy resins,but also provides a facile and efficient recycling protocol for thermosets.