Bio-cementation for tidal erosion resistance improvement of foreshore slopes based on microbially induced magnesium and calcium precipitation

In most coastal and estuarine areas,tides easily cause surface erosion and even slope failure,resulting in severe land losses,deterioration of coastal infrastructure,and increased floods.The bio-cementation technique has been previously demonstrated to effectively improve the erosion resistance of slopes.Seawater contains magnesium ions(Mg^(2+))with a higher concentration than calcium ions(Ca^(2+));therefore,Mg^(2+)and Ca^(2+)were used together for bio-cementation in this study at various Mg^(2+)/Ca^(2+)ratios as the microbially induced magnesium and calcium precipitation(MIMCP)treatment.Slope angles,surface strengths,precipitation contents,major phases,and microscopic characteristics of precipitation were used to evaluate the treatment effects.Results showed that the MIMCP treatment markedly enhanced the erosion resistance of slopes.Decreased Mg^(2+)/Ca^(2+)ratios resulted in a smaller change in angles and fewer soil losses,especially the Mg^(2+)concentration below 0.2 M.The decreased Mg^(2+)/Ca^(2+)ratio achieved increased precipitation contents,which contributed to better erosion resistance and higher surface strengths.Additionally,the production of aragonite would benefit from elevated Mg^(2+)concentrations and a higher Ca^(2+)concentration led to more nesquehonite in magnesium precipitation crystals.The slopes with an initial angle of 53°had worse erosion resistance than the slopes with an initial angle of 35°,but the Mg^(2+)/Ca^(2+)ratios of 0.2:0.8,0.1:0.9,and 0:1.0 were effective for both slope stabilization and erosion mitigation to a great extent.The results are of great significance for the application of MIMCP to improve erosion resistance of foreshore slopes and the MIMCP technique has promising application potential in marine engineering.

Protective Graphite Coating for Two-Dimensional Carbon/Carbon Composites

Two-dimensional carbon/carbon(2D C/C)composites are a special class of carbon/carbon composites,generally obtained by combining resin-impregnated carbon fiber clothes,which are then cured and carbonized.This study deals with the preparation of a protective coating for these materials.This coating,based on graphite,was prepared by the slurry method.The effect of graphite and phenolic resin powders with different weight ratios was examined.The results have shown that the coating slurry can fill the pores and cracks of the composite surface,thereby densifying the surface layer of the material.With the increase of the graphite powder/phenolic resin weight ratio,the coating density is enhanced while the coating surface flatness decreases;moreover,the protective ability of coating against erosion first increases(from 1:3 to 2:2)and then decreases(from 2:2 to 3:1).When the weight ratio is about 1:1,the coating for 2D C/C composites exhibits the best erosion resistance,which greatly aids these materials during gas quenching.In this case,the erosion rate is decreased by approximately 41.5%at the impact angle of 30°and 52.3%at normal impact,respectively.This can be attributed to the ability of the coating slurry to infiltrate into the substrate,thereby bonding the fibers together and increasing the compactness of the 2D C/C composites.

Effect of Rare Earth Elements on Erosion Resistance of Nitrocarburized Layers of 38CrMoAl Steel

Effect of rare earth elements (RE) on erosion resistance of nitrocarburized layer of 38CrMoAl steel was investigated. The results indicate that significant improvement occurs in erosion resistance of nitrocarburized 38CrMoAl steel by introducing RE during nitrocarburizing processing as compared with conventional nitrocarburizing processing. Results of mechanical testing show that both hardness and impact toughness of RE-nitrocarburizing layer of 38CrMoAl steel increase as compared with the conventional one. Optical microscopy reveals that there is improvement in the nitrocarburized layer attributed to the introduction of RE, which results in improvement in erosion resistance. Surface morphology observation of tested samples reveals that predominantly furrow-like peelings from plastic deformation are observed for RE nitrocarburizied 38CrMoAl steel, while the furrow-like peeling with initial cross crack and large grinding peelings were observed for conventionally nitrocarburized samples.

Effects of Alloying Elements on Microstructure and Erosion Resistance of Fe-C-Cr Weld Surfacing Layer

Effects of alloying elements on microstructure and erosion resistance of Fe-C-Cr weld surfacing layer have been studied. The experimental results show that increasing C and Cr content favors improving the erosion resistance of the layer, and the excessive C and Cr result in decreasing the erosion resistance at 90 deg. erosion. That Mo, Nb or Ti improves the erosion resistance of Fe-C-Cr weld surfacing layer is mainly attributed to increasing the amount of M7C3 and forming fine NbC or TiC in austenite matrix, but the excessive Mo, Nb or Ti is unfavorable. The addition of Mo, Nb and Ti in proper combination possesses stronger effect on improving the erosion resistance and the erosion resistance (εA) of Fe-C-Cr weld surfacing layer with fine NbC, TiC and M7C3 distributing uniformly in austenite matrix obviously increases to 2.81 at 15 deg. erosion and 2.88 at 90 deg. erosion when the layer composition is 3.05C, 20.58Cr, 1.88Mo, 2.00Nb and 1.05Ti (in wt pct).

Microstructures and erosion resistance of plasma-sprayed WCp/NiCrBSi composite coatings

WCp/NiCrBSi composite coatings have been deposited by plasma spraying with the mixed powders of WC-12Ni and NiCrBSi. The coatings consist mainly of WC, γ-Ni, Ni3B, CrB, Cr2B, M7C3, M23C6 and W2C phases. The W2C content increases with increasing WC mass fraction in the powders. The porosity and microhardness of the coatings are related to the coating WC content. The excessive WC results in decreasing the microhardness due to increasing the porosity. The WCp/ NiCrBSi coating with 35 % WC mass fraction powder has more excellent erosion resistance. With an increase of impact angles from 15° to 90° the erosion rate of the coating increases, the erosion rate at 15° impact angle being approximately two times lower than that at 90° impact angle. Based on the wear morphology of the coatings at different impact angles, the wear mechanisms were discussed.

Structure of Micro-nano WC-10Co4Cr Coating and Cavitation Erosion Resistance in NaCl Solution

Cavitation erosion （CE） is the predominant cause for the failure of overflow components in fluid machinery. Advanced coatings have provided an effective solution to cavitation erosion due to the rapid development of surface engineering techniques. However, the influence of coating structures on CE resistance has not been sys- tematically studied. To better understand their relationship, micro-nano and conventional WC-10Co4Cr cermet coat- ings are deposited by high velocity oxygen fuel spray- ing（HVOF）, and their microstructures are analyzed by OM, SEM and XRD. Meanwhile, characterizations of mechan- ical and electrochemical properties of the coatings are carried out, as well as the coatings＇ resistance to CE in 3.5 wt % NaC1 solution, and the cavitation mechanisms are explored. Results show that micro-nano WC-10Co4Cr coating possesses dense microstructure, excellent mechanical and electrochemical properties, with very low porosity of 0.26 4-0.07% and extraordinary fracture toughness of 5.58 4-0.51 MPa.m1/2. Moreover, the CE resistance of micro-nano coating is enhanced above 50% than conventional coating at the steady CE period in 3.5 wt % NaC1 solution. The superior CE resistance of micro- nano WC-10Co4Cr coating may originate from the unique micro-nano structure and properties, which can effectively obstruct the formation and propagation of CE crack. Thus,a new method is proposed to enhance the CE resistance of WC-10Co4Cr coating by manipulating the microstructure.

Erosion resistance of Fe-C-Cr weld surfacing layers

Fe C Cr weld surfacing layers with different compositions and microstructures can be obtained by submerged arc welding with welding wire of the low carbon steel and high alloy bonded flux. With the increase of Cr and C in the layers the microstructures are changed from hypoeutectoid steel, hypereutectoid steel to hypoeutectic iron and hypereutectic iron. When the weld surfacing layers belong to the alloyed cast irons the erosion resistance can be raised with the eutectic increase and the austenite decrease. Good erosion resistance can be obtained when the proportion of the primary carbides is within 10 %. The experimental results lay a foundation to make double metal percussive plates by surfacing wear resistant layers on the substrates of the low carbon steels.

Study on Wave-influenced resistance to erosion of silty soil in Huanghe (Yellow) River Delta

Along with the reduction of sediment yield of the Huanghe （Yellow） River, the erosion of the Huanghe River Delta aggravates, which has becomes an important factor that threatens the coastal protection structures. Starting from the study of the erosion resistibility of the sediment, this paper explores the internal mechanism of erosion phenomenon. This paper takes Diaokou as the study area and takes soils as samples which are mixed with clay into reconstructed samples whose ratio of clay content are 5%, 10%, 15%, 20% respectively, then dynamic tri-axial apparatus is applied to simulate wave loads of different intensity; then the resistibility of soil to erosion is determined via concentrated flow test and the structural property is determined via the disintegration test. Finally, the resistibility to erosion and the structural property of the non-compressed soil samples are compared with the compressed data. The results indicates that liquefaction failure exerts significant influence on the resistibility to erosion and the structural property of the silty soil in the Huanghe River Delta. Therefore, in the future erosion studies, the liquefaction phenomenon shall be fully considered.

Thermal Shock Resistance and Erosion Resistance of TiB_2 Multiphase Ceramic Composites

The thermal shock resistance and anti- aluminum erosion of TiB2 - BN multiphase ceramics composites were studied. The experimental results show that the TiB2-BN multiphase ceramic possesses a good thermal shock resistance at high temperatures （ 1000, 1200, 1400, 1500 ℃ ）, with the increasing in thermal shocking temperature, the electro-conductivity of TiB2-BN ceramics increases. The metal aluminum has a great influence on the properties of TiB2 - BN ceramics and the main reason is that the aluminum reacts seriously with BN. It is suggested that the content of BN should be reduced to the greatest extent.

Erosion Resistance of CaO-Al_2O_3-SiO_2 System Glass-Ceramics

The erosion resistance tests were used to research the erosion wear behavior of CaO-Al-2O-3-SiO-2 system glass-ceramic. With the orthogonal test method, the factors that affect the erosion wear of CaO-Al-2O-3-SiO-2 system glass-ceramic such as particles property, impact angle, impact time, size of particles were discussed.The results show that erosion rate rises along a straight line at the early period of erosion wear.With the impact time increased,the erosion rate deviates from original staight line,tendency of the erosion rate increases.With the size of paricle increased,it will have more kinetic energy,the erosion rate of the surface of glass-ceramics ploate rises.

Contact Resistance and Arc Erosion of Tungsten-copper Contacts in Direct Currents

The arc erosion under medium direct currents in the argon flow was tested on tungsten-copper（W-Cu） contacts which were processed by hot extrusion and heat treatment. The scanning electron microscopy（SEM） and transmission electron microscopy（TEM） were used to study the microstructure of the W-Cu powders and compacts. The contact resistance, arcing energy, and arcing time were continuously measured by JF04C contact materials test system. Changes in tungsten-copper contact surface were observed by SEM. The test results showed that the arcing time and arcing energy all increase with current and voltage, but the changes of average contact resistance are more complicated. For a short arcing time, the average contact resistance decreases with increasing current due to the vaporization of Cu. However, for a longer arcing time, it slightly increases due to the formation of high resistant films, compound copper tungsten. The formation of compound copper tungsten was confirmed by the increased Rc kept in the range from 1.1 to 1.6 mΩ. The compound copper tungsten is first exposed with a tungsten and copper-rich surface, and then totally exposed due to evaporation of copper from the surface. At last a stabilized surface is created and the crystals decrease from 8 μm to 2 μm caused by the arc erosion.

Assessment of the Erosive Wear Kinetics of Epoxy Coatings Modified with Nanofillers

The paper presents results of investigation on the erosive wear kinetics of epoxy coatings modified with alumina or silica nanoparticles. Natural weathering caused a decrease of their erosive wear resistance. After a 3-year natural weathering, highest erosive wear resistance showed the epoxy coating modified with alumina nanoparticles.

Effects of moss-dominated biocrusts on soil detachment by overland flow in the Three Gorges Reservoir Area of China

Biological soil crusts(biocrusts)are important landscape components that exist in various climates and habitats.The roles of biocrusts in numerous soil processes have been predominantly recognized in many dryland regions worldwide.However,little is known about their effects on soil detachment process by overland flow,especially in humid climates.This study quantified the effects of moss-dominated biocrusts on soil detachment capacity(Dc)and soil erosion resistance to flowing water in the Three Gorges Reservoir Area which holds a subtropical humid climate.Potential factors driving soil detachment variation and their influencing mechanism were analyzed and elucidated.We designed five levels of coverage treatments(1%–20%,20%–40%,40%–60%,60%–80%,and 80%–100%)and a nearby bare land as control in a mossdominated site.Undisturbed soil samples were taken and subjected to water flow scouring in a hydraulic flume under six shear stresses ranging from 4.89 to 17.99 Pa.The results indicated that mean Dc of mosscovered soil varied from 0.008 to 0.081 kg m^-2 s^-1,which was 1.9 to 21.0 times lower than that of bare soil(0.160 kg m^-2 s^-1).Rill erodibility(Kr)of mosscovered soil ranged from 0.0095 to 0.0009 s m^-1,which was 2 to 20 times lower than that of bare soil(0.0187 s m^-1).Both relative soil detachment rate and Kr showed an exponential decay with increasing moss coverage,whereas the critical shear stress(τc)for different moss coverage levels did not differ significantly.Moss coverage,soil cohesion,and sand content were key factors affecting Dc,while moss coverage and soil bulk density were key factors affecting Kr.A power function of flow shear stress,soil cohesion,and moss coverage fitted well to estimate Dc(NSE=0.947).Our findings implied that biocrusts prevented soil detachment directly by their physical cover and indirectly by soil properties modification.Biocrusts could be rehabilitated as a promising soil conservation measure during ecological recovery to enhance soil erosion resistance in the Three Gorges Reservoir Area.

A new ecological control method for Pisha sandstone based on hydrophilic polyurethane

The Pisha sandstone-coverd area is among the regions that suffer from the most severe water loss and soil erosion in China and is the main source of coarse sand for the Yellow River. This study demonstrated a new erosion control method using W-OH solution, a type of hydrophilic polyurethane, to prevent the Pisha sandstone from water erosion. We evaluated the comprehensive effects of W-OH on water erosion resistance and vegetation-growth promotion through simulated scouring tests and field demonstrations on the Ordos Plateau of China. The results of simulated scouring tests show that the water erosion resistance of W-OH treated area was excellent and the cumulative sediment yield reduction reached more than 99%. In the field demonstrations, the vegetation coverage reached approximately 95% in the consolidation-green area, and there was almost no shallow trenches on the entire slope in the treated area. In comparison, the control area experienced severe erosion with deep erosion gullies appeared on the slope and the vegetation coverage was less than 30%. This study illustrated that W-OH treatment can protect the Pisha sandstone from erosion and provide the vegetation seeds a chance to grow. Once the vegetation matured, the effects of consolidation-growth mutual promotion can efficiently and effectively improve the water erosion resistance and ecological restoration.

Effect of gravel content on the detachment of colluvial deposits in Benggang

Accurately calculating detachment capacity is the most fundamental issue when establishing a soil erosion process model.Colluvial deposits of Benggang are typical soil-gravel mixtures,whereas the understanding of the soil detachment of colluvial deposits is limited.This work investigated the effects of the gravel contents on the soil detachment capacity of colluvial deposits and its hydrodynamic mechanism.The colluvial sample was collected in Anxi County,Fujian Province,Southeast China,and a small-sample scouring test was used.The slope steepness ranged from 18%to 84%,unit discharge ranged from 0.56×10^(-3)to 2.22×10^(-3)m^(2)s^(-1),and gravel content ranged from 0%to 70%.The results indicated that the gravel content is the primary factor that influences the detachment capacity,followed by the discharge and then the slope.The detachment capacity trend with the gravel content varied over different slopes and discharges.Stream power represents the best hydrodynamic parameter for modelling the detachment capacity of colluvial deposits and can be used to establish a fitting equation for the colluvium together with the mean weight diameter(MWD)(Nash-Sutcliffe efficiency(NSE)=0.96).As the gravel content increased,the soil erodibility parameters increased several folds,in some cases more than 10 folds,mainly because the soil shear strength decreased gradually.Meanwhile,as the gravel content increased,the gravel specific surface area increased,the obstruction of gravel to runoff increased,and the energy needed for runoff to overcome gravel obstruction increased,leading to 2-3 folds higher critical shear stress of runoff for soilgravel mixtures compared with pure soil.In summary,gravel can influence the detachment capacity by changing the soil properties,and the gravel content also affects the relationship between soil detachment capacity and the hydrodynamic parameters.These findings deepen the understanding of the influence of gravel on soil erosion and provide a basis for establishing a soil erosion process model in colluvial deposits.

Energy Consumption and Erosion Mechanism of Polyester Fiber Reinforced Cement Composite in Wind-blown Sand Environments

Considering the economic and environmental benefits associated with the recycling of polyester(PET)fibres,it is vital to study the application of fibre-reinforced cement composites.According to the characteristics of the wind-blown sand environment in Inner Mongolia,the erosion resistance of the polyester fibre-reinforced cement composites(PETFRCC)with different PET fibre contents to various erosion angles,velocities and sand particle flows was investigated by the gas-blast method.Based on the actual conditions of sandstorms in Inner Mongolia,the sand erosion parameters required for testing were calculated by the similarity theory.The elastic-plastic model and rigid plastic model of PETFRCC and cement mortar were established,and the energy consumption mechanism of the model under particle impact was analyzed.The experimental results indicate that the microstructure of PETFRCC rafter hydration causes a spring-like buffering effect,and the deformation of PETFRCC under the same impact load is slightly smaller than that of cement mortar,and the damage mechanism of PETFRCC is mainly characterized by fiber deformation and slight brittle spalling of matrix.And under the most unfavorable conditions of the erosion,the erosion rate of 0.5PETFRCC is about 57.69%lower than that of cement mortar,showing better erosion resistance.

Effect of Bionic Unit Shapes on Solid Particle Erosion Resistance of ZrO2-7wt%Y2O3 Thermal Barrier Coatings Processed by Laser

Inspired by the coupling phenomena in biological systems, to improve the solid particle erosion resistance of Thermal Barrier Coatings （TBCs）, different kinds of bionic units were made on the coating surfaces using Bionic Coupled Laser Remelting （BCLR） process. The NiCoCrAlYTa/ZrO2-7wt%Y2O3 double-layer structured TBCs were prepared by air plasma spraying. The microstructure, microhardness and phase composition of the as-sprayed and bionic specimens were examined. The solid particle erosion behaviors of bionic specimens as function of bionic unit shape were investigated. The results indicated that the bionic specimens had better erosion resistance than the as-sprayed specimen. The specimen with striation and grid bionic units had the better erosion resistance, while the dot showed the worse. The bionic units were characterized by the dense columnar crystal structure and the high hardness, which are the main reasons for improving the erosion resistance. Under the synergistic action of the shear stress and normal stress on the protrusive coating surface, the erosion failure of the as-sprayed TBCs was proved to be the fracture and spallation of the splats. By contrast, the spallation of segmented bionic unit occurred in the overlapping area between the adjacent laser irradiation, and the erosive unit surface presented the clear and deep furrows, which revealed that the erosion failure mechanism of bionic TBCs was dominated by brittle and some ductile erosion. These results showed more opportunities for bionic application in improving the solid particle erosion resistance of components in the windy and sandy environment.

Numerical Experiment of the Solid Particle Erosion of Bionic Configuration Blade of Centrifugal Fan

In this paper, a bionic method was presented to improve the erosion resistance of blade of the centrifugal fan. A numerical investigation of the solid particle erosion on the standard and bionic configuration blade of 4-72N_o10C centrifugal fan was presented. The numerical study employs computational fluid dynamics （CFD） software, based on a finite volume method, in which the discrete phase model was used to modele the solid particles flow, and the Eulerian conservation equation was adopt to simulate the continuous phase. Moreover, user-defined function was used to define wear equation. The various diameters of the particles were taken into account. The positions of collision of standard and bionic fan blades were discussed, and two kinds of centrifugal fan blade wear were compared. The results show that the particles from the incident source with different positions have different processes of turning and movement when enter into the impeller. The trajectories of flow in the fan channel are significantly different for the particles with different diameters. Bionic fan blade have lower erosion rate than the standard fan blade when the particle size is 20 μm. The anti-erosion mechanism of the bionic fan blade was discussed.

Erosion behavior and failure mechanism of Ti/TiAlN multilayer coatings eroded by silica sand and glass beads

Severe erosion by hard particles is a crucial problem to engine blades when aircraft take off and land in harsh environments, especially for the developed lightweight titanium alloy components. Here, we deposited the Ti/TiAlN multilayer coatings with various cycles on Ti–6 Al–4 V substrates by a home-made hybrid multisource cathodic arc system. The effects of the silica sand and glass beads on erosion behavior of the coatings were focused. Results showed that the Ti/TiAlN multilayer coatings eroded by the silica sand exhibited the predominant "layer by layer" failure mechanism. In particular, increasing the number of cycles led to the dramatic increase in erosion rate for Ti/TiAlN multilayer coatings, due to the deterioration of their mechanical properties. Different from the silica sand case, however, the erosion rate of the coatings treated by glass beads indicated faint dependence upon the number of cycles, where the coating failure was dominated by the "piece by piece" failure mechanism. Noted that the Ti layers along with the formed interfaces enhanced the erosion resistance of the coatings, although the failure mechanisms were differently eroded by silica sand and glass beads. Meanwhile, the Ti layers and interfaces hindered the propagation of radial cracks and restrained the lateral cracks within one single TiAlN layer.

Improvement and application of Y2O3 directional solidification crucible

In order to satisfy the drastic temperature change and high chemical activity in direc- tional solidification of Nb Si based alloys, Y2O3 crucible is demanded to possess high thermal shock resistance and erosion resistance. This paper improved the sintering degree and density of Y2O3 crucible by optimizing the sintering temperature and time, and its practical application per- formance was investigated. Y2O3 grains gathered with the increase of sintering temperature and time, and the contact area enlarged, resulting in the open pores being changed into closed pores. The higher density caused the improvement of erosion resistance of Y2O3 crucibles. However, exces- sive density weakened the thermal shock resistance. Considering high-temperature strength, erosion resistance, thermal shock resistance and costs, optimum sintering temperature and time of Y2O3 directional solidification crucible were 1800 ℃ and 120min, respectively, and the porosity was 20%. Improved Y2O3 crucible has been successfully applied to directional solidification of Nb Si based alloys, and significantly reduced the oxygen contamination. Slight interaction occurred between Hf and Y2O3, but no obvious dissolution, penetration or erosion was found, showing good erosion resistance and thermal shock resistance.