ROBOT'S MOTION ERROR AND ONLINE COMPENSATION BASED ON FORCE SENSOR

Robot＇s dynamic motion error and on-line compensation based on multi-axis force sensor are dealt with.It is revealed that the reasons of the error are formed and the relations of the error are delivered.A motion equation of robot＇s termination with the error is established,and then,an error matrix and an error compensation matrix of the motion equation are also defined.An on-line error＇s compensation method is put forward to decrease the displacement error,which is a degree of millimeter,shown by the result of simulation of PUMA562 robot.

System modeling based measurement error analysis of digital sun sensors

Stringent attitude determination accuracy is required for the development of the advanced space technologies and thus the accuracy improvement of digital sun sensors is necessary.In this paper,we presented a proposal for measurement error analysis of a digital sun sensor.A system modeling including three different error sources was built and employed for system error analysis.Numerical simulations were also conducted to study the measurement error introduced by different sources of error.Based on our model and study,the system errors from different error sources are coupled and the system calibration should be elaborately designed to realize a digital sun sensor with extra-high accuracy.

On-Machine Measurement of the Straightness and Tilt Errors of a Linear Slideway Using a New Four-Sensor Method

Although there are some multi-sensor methods for measuring the straightness and tilt errors of a linear slideway, they need to be further improved in some aspects, such as suppressing measurement noise and reducing precondition.In this paper, a new four-sensor method with an improved measurement system is proposed to on-machine separate the straightness and tilt errors of a linear slideway from the sensor outputs, considering the influences of the reference surface profile and the zero-adjustment values. The improved system is achieved by adjusting a single sensor to di erent positions. Based on the system, a system of linear equations is built by fusing the sensor outputs to cancel out the e ects of the straightness and tilt errors. Three constraints are then derived and supplemented into the linear system to make the coe cient matrix full rank. To restrain the sensitivity of the solution of the linear system to the measurement noise in the sensor outputs, the Tikhonov regularization method is utilized. After the surface profile is obtained from the solution, the straightness and tilt errors are identified from the sensor outputs. To analyze the e ects of the measurement noise and the positioning errors of the sensor and the linear slideway, a series of computer simulations are carried out. An experiment is conducted for validation, showing good consistency. The new four-sensor method with the improved measurement system provides a new way to measure the straightness and tilt errors of a linear slideway, which can guarantee favorable propagations of the residuals induced by the noise and the positioning errors.

Sensor array calibration for uniform rectangular array in presence of mutual coupling and sensor gain-and-phase errors

The sensor array calibration methods tailored to uniform rectangular array(URA)in the presence of mutual coupling and sensor gain-and-phase errors were addressed.First,the mutual coupling model of the URA was studied,and then a set of steering vectors corresponding to distinct locations were numerically computed with the help of several time-disjoint auxiliary sources with known directions.Then,the optimization modeling with respect to the array error matrix(defined by the product of mutual coupling matrix and sensor gain-and-phase errors matrix)was constructed.Two preferable algorithms(called algorithm I and algorithm II)were developed to minimize the cost function.In algorithm I,the array error matrix was regarded as a whole parameter to be estimated,and the exact solution was available.Compared to some existing algorithms with the similar computation framework,algorithm I can make full use of the potentially linear characteristics of URA's error matrix,thus,the calibration precision was obviously enhanced.In algorithm II,the array error matrix was decomposed into two matrix parameters to be optimized.Compared to algorithm I,it can further decrease the number of unknowns and,thereby,yield better estimation accuracy.However,algorithm II was incapable of producing the closed-form solution and the iteration operation was unavoidable.Simulation results validate the excellent performances of the two novel algorithms compared to some existing calibration algorithms.

Simulation of Current Measurement Using Magnetic Sensor Arrays and Its Error Model

Magnetic sensor arrays are proposed to measure electric current in a non-contact way. In order to achieve higher accuracy, signal processing techniques for magnetic sensor arrays are utilized. Simulation techniques are necessary to study the factors influencing the accuracy of current measurement. This paper presents a simulation method to estimate the impact of sensing area and position of sensors on the accuracy of current measurement. Several error models are built up to support computer-aided design of magnetic sensor arrays.

A New Study to Compensate Dynamic Measuring Error of Serial Multiple Degree of Freedom（DOF） Strain Gauge Force Sensor

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Research on Consistency Judgement of Indication Error for Calibration Result of Humidity Sensor in Meteorology

In order to solve the lack of relevant evaluation research on the accuracy of HMP155A humidity sensor calibration results in the past, this paper designs the corresponding experimental scheme, and obtains the corresponding calibration results according to the experimental scheme;Then the measurement uncertainty of the indication error in the calibration results is evaluated by GUM, and the corresponding extended uncertainty U95 is obtained. Finally, according to the requirements of JJF1094-2016 characteristic evaluation of measuring instruments, combined with the calibration results and the actual situation of U95, the conformity of the indication error of calibration is determined. The result is that each calibration point of the sensor meets the requirements of conformity determination and is within the qualified range. This research effectively makes up for the blank of the previous research on the conformity determination of the indication error of the calibration results and has strong theoretical and practical significance.

永磁定位系统磁传感器的两步迭代优化标定方法

为减小磁传感器位置、方向和灵敏度系数误差对永磁定位系统定位定向精度的影响,提出了一种基于最小二乘法的两步迭代(TSI)磁传感器标定方法。首先,校准磁传感器的方向和灵敏度系数,再进行位置校准,多次迭代后可以得到稳定的标定参数。其次,使用粒子群优化(PSO)算法与序列二次规划(SQP)算法结合进行迭代求解,在算法优化过程中,增加三组未知数约束,提高求解精度。最后对比使用不同标定方法的永磁定位系统定位定向精度,测试结果表明,所提标定方法较传统基于最小二乘的标定方法的系统定位精度提高20.48%,定向精度提高35.55%。

旋变二次谐波测角误差自校正

旋变幅值误差和正交误差在角速度频谱上表现为旋变转频的二次谐波,是旋变测角误差的主要来源,影响伺服系统角速度控制精度和稳定度。本文提出了一种基于特征频率参考的二次谐波误差自校正方法。首先,分析旋变测角误差产生的机理,获知其幅值误差和正交误差的互不相关性,并证明对旋变输出信号进行幅值调整和相位差调整可实现二次谐波误差校正。然后,在旋变和旋变数字信号转换器(Resolver-to-Digital Converter,RDC)之间设计基于比例放大的幅值校正器和基于交叉调节的相角校正器。最后,根据误差信号在线性控制系统中特征频率不变的特性,对伺服系统进行匀速控制,以角速度频谱中二次谐波频率的幅值为参考基准,分别调整幅值校正器和相角校正器,校正二次谐波误差。实验结果表明:本方法可将旋变二次谐波测角误差幅值降低78.5%,伺服系统速率波动量降低40.5%。本方法实现了旋变二次谐波测角误差的自校正,大幅提升了旋变的测角精度和伺服系统的转速控制稳定度。

基于误差函数的复材加筋板概率成像冲击定位

提出了一种复合材料加筋板结构概率成像冲击定位方法。通过在复合材料加筋板结构表面布置稀疏阵列的压电传感器网络接收冲击响应信号,采用复Morlet小波变换提取冲击响应信号特定中心频率的窄带Lamb波信号并计算模值,根据模的峰值获取Lamb波的到达时刻,构建基于波达时间差的误差函数并计算监测区域内各点为冲击源的概率值,将概率值作为像素值对结构进行概率成像冲击定位。在总体尺寸为700 mm×450 mm的碳纤维增强复合材料加筋板结构上对算法进行了验证。实验结果表明,该算法简单有效,成像分辨率和定位精度高,采用较少的传感器数量依然拥有可观的冲击定位精度。

DCS控制器中电表接触传感器计量误差检测方法

由于DCS控制器中电表传感器在计量检测过程中,传统的B-MAC-DCS协议能耗和丢包率较高,无法缓解汇聚节点的漏斗效应,导致在远程抄表过程中传感器计量误差增大。提出一种机械电表接触传感器计量误差检测方法。采用小波基函数对DCS控制器中的接触传感器计量数据抗干扰处理,并通过动态选取阈值的方法,对经过小波变换后的数据去除噪声。使用低功耗自适应集簇分层型(low energy adaptive clustering hierarchy,LEACH)协议分簇代替传统的B-MAC协议;根据簇内监测值,引入阈值分析方法获取传感器计量指标,并将其作为判定依据进行误差检测,根据计量指标的变化情况判断是否存在计量误差。实验结果表明,所提方法可以准确且有效检测出机械电表接触传感器计量误差,解决DCS中机械电表的运行隐患问题。

近红外光谱传感器的测点热误差补偿方法设计

红外光谱传感器测量受测点不合理产生的热误差影响存在测量偏差较大的问题。提出一种近红外光谱传感器测点热误差补偿方法。根据近红外光谱传感器热变形和测点温度之间的关联性,确定近红外光谱传感器最佳测温点。根据偏F统计量的检验在回归模型中加入拟合处理后的温度变量,删除前期无利用价值的温度变量,以此为依据建立测点热误差模型。根据测点热误差模型中的约束条件,对各个测点进行标定处理,同时引入人工神经网络对近红外光谱传感器各个测点进行温度拟合补偿。实验结果表明,所提方法得到的测点热误差补偿量最高值为45μm、对丝杠XYZ三个轴的补偿量与实际值一致、补偿后的误差控制在4.5μm以内。证明采用所提方法可以获取满意的近红外光谱传感器温度补偿结果。

基于气动位移传感器的纵切车床热误差测量方法研究

针对传统纵切车床热误差测量方法时间长,导致测量过程中的瞬态热行为影响测量结果的问题,提出了一种基于气动位移传感器的纵切车床热误差测量方法。首先,将两个气动差动变压器(Linear Variable Displacement Transducer,LVDT)式位移传感器安装于刀具架上;其次,利用数控程序控制测量,可以实现刀具运动空间内X和Y方向热误差的测量,测量时间缩短至5 s;最后,进行热误差测量实验。实验表明:这种方法的测量结果与激光干涉仪测量结果平均偏差小于0.5μm,验证了这种方法的可行性与有效性。这种方法测量时间短、成本低,为纵切车床热误差补偿提供了依据。

基于自适应小波回声神经网络的光纤陀螺测角仪温度误差补偿技术

基于光纤陀螺的测角仪可以实现对各项角运动参数的一体化动态精密测量,但在实际应用中,光纤陀螺测角仪受到温度变化的影响,导致测量精度下降。针对这一问题,本文提出了一种基于自适应小波回声神经网络的光纤陀螺测角仪温度误差补偿技术。为了提高温度误差建模的进度,提高传统神经网络的逼近能力,通过自适应前向线性预测滤波器对建模用测角仪温度漂移数据进行预处理,并采用自适应小波回声神经网络建立温度漂移模型,能够避免传统神经网络结构设计的盲目性和局部最优等问题,增强了网络学习能力和泛化能力,并利用自适应律代替神经网络梯度进行网络训练,提升神经网络的逼近精度和收敛速度。实验结果表明,该模型可以提高光纤陀螺测角仪的测量精度和环境适应性,为光纤陀螺测角仪的性能优化和实际应用提供了可靠的技术支撑。

绝对式纳米时栅传感器栅尺污染误差分析与抑制方法研究

针对服役状态下油污降低位移传感器精度和可靠性的问题,本文基于绝对式纳米时栅传感器,开展了栅尺油污污染误差分析与抑制方法研究。首先阐述了绝对式纳米时栅传感器测量原理;其次建立了栅尺油污污染的数学理论模型和电场仿真模型。通过理论和仿真分析表明:均匀油污污染对传感器没有影响,非均匀油污污染主要引入一次谐波误差,并且误差随着污染油污的厚度和宽度的增加而增加;最后搭建实验平台验证了以上理论分析的正确性。同时提出差动结构,有效抑制了一次谐波误差,提高了传感器抗污能力。研究油污造成的误差影响对提高传感器环境适应性有重要意义,同时也为提高传感器长期可靠性和增强环境适应性提供了理论基础。

基于无迹卡尔曼滤波算法的喷涂机器人末端位姿补偿系统

喷涂建筑机器人在进行建图时无法将地面平整度的信息包含在地图中。当机器人按照所建地图运行时,由于地面信息的缺失,喷涂建筑机器人工作末端的喷涂夹具无法与墙面平行。为补偿喷涂夹具相对于墙面之间的位姿误差,提出一种基于无迹卡尔曼滤波的多传感器融合的喷涂夹具位姿补偿方法:以位移测量传感器测得的数据构建夹具位姿的状态方程,以陀螺仪测得的数据构建夹具位姿测量方程;利用无迹卡尔曼滤波算法获得夹具姿态的最优估计并将其传递给机器人,从而实现对喷涂夹具位姿误差的补偿。搭建实验平台验证了误差补偿系统的可行性。实验结果表明,误差补偿后的喷涂夹具相对于墙面之间的角度误差减小至0.005°。

人体上肢运动姿态多点视觉自动跟踪仿真

由于视觉传感器本身的噪声以及运动模糊等原因,使得采集的运动上肢姿态数据存在噪声和误差,导致多点视觉自动跟踪精度较低。为此,提出人体运动上肢姿态多点视觉自动跟踪方法仿真。布设多维传感器对姿态多点采集,建立传感器加速度误差模型,获取误差修正目标函数,利用蚁群算法(Ant Colony Optimization, ACO)寻优,修正传感器采集过程中的误差;采用卡尔曼滤波算法(Kalman Filtering Algorithm, Kalman),实现人体运动上肢姿态的多点视觉自动跟踪。实验结果表明,所提方法能够在保障跟踪稳定性的用时,提高姿态跟踪的精度和效率,跟踪耗时仅为10ms左右。

射电望远镜基于座架温度的热致指向误差建模

温度是影响高频大型射电望远镜性能的关键因素之一。以天马望远镜(TMRT)为例,研究了座架节点温度与天线指向之间的关系,提出了基于节点温度的指向误差修正模型构建方法。将指向误差视为座架节点温度的线性组合,以节点的温度灵敏度作为特征条件优化自变量的个数,将北极附近源2344+8226的指向测试结果作为样本集,与自变量简化前后的温度模型的效果进行对比。同时,这两种温度模型也进行了有限元分析验证,模型计算和有限元分析结果都与样本集相吻合。为了验证模型的通用性,对比分析了模型简化前后在4个季度的表现,结果表明简化后的温度模型预测效果更佳。建立的基于节点温度的指向误差修正模型的快速计算结果,也为座架热致指向误差实时修正提供数据支持。

面向无线传感网络的同步时钟技术研究

考虑到传统的时钟同步技术在信息交互过程中产生的延迟具有不确定性,为了消除其对时钟同步的影响,提出了面向无线传感网络的同步时钟技术研究。通过对任意一个网络节点在真实物理时间的本地时间进行变换处理,构建无线传感网络的线性时钟模型,根据高斯分布所具有的加减特性,计算两个连续同步轮次的动态响应时间差值,在离散形式下,构建无线传感网络观测模型。通过计算无线传感网络时钟差值的均值,得到无线传感网络节点的时间戳,将无线传感网络节点数据交互误差补偿的目标函数转换成向量的形式,补偿无线传感网络节点数据交互误差,实现无线传感网络的时钟同步处理。实验结果表明,在微秒级延迟下,该技术的同步精度仍较高,可以有效消除网络信息延迟的不确定性对同步时钟的影响。