An investigation on electromagnetically-stirred solidification of Al-CuAl2 eutectic system is presented in this paper. With electromagnetic stirring in solidification, structural transition from lamellar to rod-like e...An investigation on electromagnetically-stirred solidification of Al-CuAl2 eutectic system is presented in this paper. With electromagnetic stirring in solidification, structural transition from lamellar to rod-like eutectic has been found in the as-cast structures, and provided strong stirring is applied, proeutectic growth of α-Al phase is enhanced. Moreover, the interphase spacing of eutectic is clearly increased with melt flow intensified. Numerical computation of flow field is also presented, and the effect of stirring on structural formation is discussed.展开更多
The effect of spiral magnetic field （SMF） on the solidification process of Sn-20 wt.%Pb hypoeutectic alloy was studied in this work. The temperature distribution and the macrosegregation together with the eutectic l...The effect of spiral magnetic field （SMF） on the solidification process of Sn-20 wt.%Pb hypoeutectic alloy was studied in this work. The temperature distribution and the macrosegregation together with the eutectic lamellar spacing during solidification were measured under different magnetic fields. The results indicate that the compositions in the top and bottom portions of the sample are nearly the same and the segregation phenomenon is basically eliminated by SMF at an exciting current of 125 A. The morphology of the primary phase transforms from coarse dendrite to rosette or ellipsoidal equiaxed crystal and the spacing of the eutectic lamellar increases from 1.6 to 3.9 μm when the exciting current increases from 0 to 125 A. Moreover, if the exciting current is high enough, the forced fluid flow caused by SMF will enhance the process of transition from lamellar eutectic structure to anomalous rod-like one.展开更多
In this paper, modification agents with different contents of Sr and La elements were added into Al-Si-Cu-Fe alloy and the effect on refinement of secondary phases and α-Al grain was investigated by optical microscop...In this paper, modification agents with different contents of Sr and La elements were added into Al-Si-Cu-Fe alloy and the effect on refinement of secondary phases and α-Al grain was investigated by optical microscopy, scanning electronic microscopy and X-ray diffractometry. Tensile testing was carried out to characterize the strength of the alloys. The XRD result indicated that Fe9LaSi4 and SrSi2 phases were formed after Sr and La elements were added in the alloys simultaneously. With the help of metallographic analysis techniques, the length of needle-like phases, mainly composed of eutectic Si and β-Fe, was quantified. And the secondary dendrite arm spacing（SDAS） of α-Al grain was also evaluated. The quantification results indicated that the modification agents with different contents of Sr and La elements showed varied refinement effects on the mean length of needle-like phases and SDAS value. When the addition amount increased, the length of needle-like phase and SDAS value were decreased. The minimum mean length of needle-like phases（Sr/La=1：1） and the SDAS value（Sr/La=1：5） were obtained by setting the addition amount of the modification agent at 0.12 wt.%. The yield strength of the alloy was related to the mean SDAS value, whilst the ultimate tensile strength, elongation and hardness values were related to the mean length of needle-like phase.展开更多
文摘An investigation on electromagnetically-stirred solidification of Al-CuAl2 eutectic system is presented in this paper. With electromagnetic stirring in solidification, structural transition from lamellar to rod-like eutectic has been found in the as-cast structures, and provided strong stirring is applied, proeutectic growth of α-Al phase is enhanced. Moreover, the interphase spacing of eutectic is clearly increased with melt flow intensified. Numerical computation of flow field is also presented, and the effect of stirring on structural formation is discussed.
基金supported by the National Natural Science Foundation of China (No.50875031)High-Tech Project of Bao Steel (No.10K029ECES)
文摘The effect of spiral magnetic field （SMF） on the solidification process of Sn-20 wt.%Pb hypoeutectic alloy was studied in this work. The temperature distribution and the macrosegregation together with the eutectic lamellar spacing during solidification were measured under different magnetic fields. The results indicate that the compositions in the top and bottom portions of the sample are nearly the same and the segregation phenomenon is basically eliminated by SMF at an exciting current of 125 A. The morphology of the primary phase transforms from coarse dendrite to rosette or ellipsoidal equiaxed crystal and the spacing of the eutectic lamellar increases from 1.6 to 3.9 μm when the exciting current increases from 0 to 125 A. Moreover, if the exciting current is high enough, the forced fluid flow caused by SMF will enhance the process of transition from lamellar eutectic structure to anomalous rod-like one.
基金Project supported by National Natural Science Foundation of China(11364003,51661004,51361003)Guangxi Natural Science Foundation(2012GXNSFBA053143,2014GXNSFAA118025,2016GXNSFDA380022)+3 种基金Scientific Research and Technological Development of Guangxi(GKZ14122001-3)High Level Innovation Team and Outstanding Scholar Program in Guangxi Colleges(the second batch)Center of Ecological Collaborative Innovation for Aluminum Industry in Guangxi(20160337)Guangxi Key Laboratory of Processing for Non-ferrous Metal and Featured Materials(16-380-05)
文摘In this paper, modification agents with different contents of Sr and La elements were added into Al-Si-Cu-Fe alloy and the effect on refinement of secondary phases and α-Al grain was investigated by optical microscopy, scanning electronic microscopy and X-ray diffractometry. Tensile testing was carried out to characterize the strength of the alloys. The XRD result indicated that Fe9LaSi4 and SrSi2 phases were formed after Sr and La elements were added in the alloys simultaneously. With the help of metallographic analysis techniques, the length of needle-like phases, mainly composed of eutectic Si and β-Fe, was quantified. And the secondary dendrite arm spacing（SDAS） of α-Al grain was also evaluated. The quantification results indicated that the modification agents with different contents of Sr and La elements showed varied refinement effects on the mean length of needle-like phases and SDAS value. When the addition amount increased, the length of needle-like phase and SDAS value were decreased. The minimum mean length of needle-like phases（Sr/La=1：1） and the SDAS value（Sr/La=1：5） were obtained by setting the addition amount of the modification agent at 0.12 wt.%. The yield strength of the alloy was related to the mean SDAS value, whilst the ultimate tensile strength, elongation and hardness values were related to the mean length of needle-like phase.
