Plastic injection molding is a very complex process and its process planning has a direct influence on product quality and production efficiency. This paper studied the optimization of injection molding process by com...Plastic injection molding is a very complex process and its process planning has a direct influence on product quality and production efficiency. This paper studied the optimization of injection molding process by combining the numerical simulation with back-propagation(BP) networks. The BP networks are trained by the results of numerical simulation. The trained BP networks may:(1) shorten time for process planning;(2) optimize process parameters;(3) be employed in on-line quality control;(4) be integrated with knowledge-based system(KBS) and case-based reasoning(CBR) to make intelligent process planning of injection molding.展开更多
The trial-and-error method is widely used for the current optimization of the steel casting feeding system, which is highly random, subjective and thus ineff icient. In the present work, both the theoretical and the e...The trial-and-error method is widely used for the current optimization of the steel casting feeding system, which is highly random, subjective and thus ineff icient. In the present work, both the theoretical and the experimental research on the modeling and optimization methods of the process are studied. An approximate alternative model is established based on the Back Propagation(BP) neural network and experimental design. The process parameters of the feeding system are taken as the input, the volumes of shrinkage cavities and porosities calculated by simulation are simultaneously taken as the output. Thus, a mathematical model is established by the BP neural network to combine the input variables with the output response. Then, this model is optimized by the nonlinear optimization function of the genetic algorithm. Finally, a feeding system optimization of a steel traveling wheel is conducted. No shrinkage cavities and porosities are induced through the optimization. Compared to the initial design scheme, the process yield is increased by 4.1% and the volume of the riser is decreased by 5.48×10~6 mm3.展开更多
There exists large space to save energy of high-sulfur natural gas purification process.The multi-objective optimization problem has been investigated to effectively reduce the total comprehensive energy consumption a...There exists large space to save energy of high-sulfur natural gas purification process.The multi-objective optimization problem has been investigated to effectively reduce the total comprehensive energy consumption and further improve the production rate of purified gas.A steady-state simulation model of high-sulfur natural gas purification process has been set up by using ProMax.Seven key operating parameters of the purification process have been determined based on the analysis of comprehensive energy consumption distribution.To solve the problem that the process model does not converge in some conditions,back-propagation(BP)neural network has been applied to substitute the simulation model to predict the relative parameters in the optimization model.The uniform design method and the table U21(107)have been applied to design the experiment points for training and testing BP model.High prediction accuracy can be achieved by using the BP model.Nondominated sorting genetic algorithm-II has been developed to optimize the two objectives,and 100 Pareto optimal solutions have been obtained.Three optimal points have been selected and evaluated further.The results demonstrate that the total comprehensive energy consumption is reduced by 13.4%and the production rate of purified gas is improved by 0.2%under the optimized operating conditions.展开更多
文摘Plastic injection molding is a very complex process and its process planning has a direct influence on product quality and production efficiency. This paper studied the optimization of injection molding process by combining the numerical simulation with back-propagation(BP) networks. The BP networks are trained by the results of numerical simulation. The trained BP networks may:(1) shorten time for process planning;(2) optimize process parameters;(3) be employed in on-line quality control;(4) be integrated with knowledge-based system(KBS) and case-based reasoning(CBR) to make intelligent process planning of injection molding.
基金financially supported by the Program for New Century Excellent Talents in University(Nos.NCET-13-0229,NCET-09-0396)the National Science&Technology Key Projects of Numerical Control(Nos.2012ZX04010-031,2012ZX0412-011)the National High Technology Research and Development Program("863"Program)of China(No.2013031003)
文摘The trial-and-error method is widely used for the current optimization of the steel casting feeding system, which is highly random, subjective and thus ineff icient. In the present work, both the theoretical and the experimental research on the modeling and optimization methods of the process are studied. An approximate alternative model is established based on the Back Propagation(BP) neural network and experimental design. The process parameters of the feeding system are taken as the input, the volumes of shrinkage cavities and porosities calculated by simulation are simultaneously taken as the output. Thus, a mathematical model is established by the BP neural network to combine the input variables with the output response. Then, this model is optimized by the nonlinear optimization function of the genetic algorithm. Finally, a feeding system optimization of a steel traveling wheel is conducted. No shrinkage cavities and porosities are induced through the optimization. Compared to the initial design scheme, the process yield is increased by 4.1% and the volume of the riser is decreased by 5.48×10~6 mm3.
基金Financial support from National Science and Technology Major Project of the Ministry of Science and Technology of China(Grant No.2016ZX05017-004)
文摘There exists large space to save energy of high-sulfur natural gas purification process.The multi-objective optimization problem has been investigated to effectively reduce the total comprehensive energy consumption and further improve the production rate of purified gas.A steady-state simulation model of high-sulfur natural gas purification process has been set up by using ProMax.Seven key operating parameters of the purification process have been determined based on the analysis of comprehensive energy consumption distribution.To solve the problem that the process model does not converge in some conditions,back-propagation(BP)neural network has been applied to substitute the simulation model to predict the relative parameters in the optimization model.The uniform design method and the table U21(107)have been applied to design the experiment points for training and testing BP model.High prediction accuracy can be achieved by using the BP model.Nondominated sorting genetic algorithm-II has been developed to optimize the two objectives,and 100 Pareto optimal solutions have been obtained.Three optimal points have been selected and evaluated further.The results demonstrate that the total comprehensive energy consumption is reduced by 13.4%and the production rate of purified gas is improved by 0.2%under the optimized operating conditions.
