Optimal Experiment Design for the Identification of the Interfacial Heat Transfer Coefficient in Sand Casting

The interfacial heat transfer coefficient(IHTC)is one of the main input parameters required by casting simulation software.It plays an important role in the accurate modeling of the solidification process.However,its value is not easily identifiable by means of experimental methods requiring temperature measurements during the solidification process itself.For these reasons,an optimal experiment design was performed in this study to determine the optimal position for the temperature measurement and the optimal thickness of the rectangular cast iron part.This parameter was identified using an inverse technique.In particular,two different algorithms were used:Levenberg Marquard(LM)and Monte Carlo(MC).A numerical model of the solidification process was associated with the optimization algorithm.The temperature was measured at different positions from the mould/metal interface at d=0 mm(mould/metal interface),30 mm,60 mm and 90 mm.the thicknesses of the cast part were:L1=40 mm,60 mm and 80 mm.A comparative study on the IHTC identification was then carried out by varying the initial value of the IHTC between 500 Wm^(-2)K^(-1) and 1050 Wm^(-2)K^(-1).Results showed that the MC algorithm used for estimating the IHTC gives the best results,and the optimal position was at d=30 mm,the position closest to the mould/metal interface,for the lowest thickness L1=40 mm.

Investigation of the optimum differential gear ratio for real driving cycles by experiment design and genetic algorithm

Experiment statistical method and genetic algorithms based optimization method are used to obtain the optimum differential gear ratio for heavy truck that provides best fuel consumption when changing the working condition that affects its torque and speed range. The aim of the study is to obtain the optimum differential gear ratio with fast and accurate optimization calculation without affecting drivability characteristics of the vehicle according to certain driving cycles that represent the new working conditions of the truck. The study is carried on a mining dump truck YT3621 with 9 forward shift manual transmission. Two loading conditions,no load and 40 t,and four on road real driving cycles have been discussed. The truck powertrain is modeled using GT-drive,and DOE-post processing tool of the GT-suite is used for DOE analysis and genetic algorithm optimization.

Experiment Design for the Location-Allocation Problem

The allocation of facilities and customers is a key problem in the design of supply chains of companies. In this paper, this issue is approached by partitioning the territory in areas where the distribution points are allocated. The demand is modelled through a set of continuous functions based on the population density of the geographic units of the territory. Because the partitioning problem is NP hard, it is necessary to use heuristic methods to obtain reliable solutions in terms of quality and response time. The Neighborhood Variable Search and Simulated Annealing heuristics have been selected for the study because of their proven efficiency in difficult combinatorial optimization problems. The execution time is the variable chosen for a factorial experimental design to determine the best-performing heuristics in the problem. In order to compare the quality of the solutions in the territorial partition, we have chosen the execution time as the common parameter to compare the two heuristics. At this point, we have developed a factorial statistical experimental design to select the best heuristic approaches to this problem. Thus, we generate a territorial partition with the best performing heuristics for this problem and proceed to the application of the location-allocation model, where the demand is modelled by a set of continuous functions based on the population density of the geographical units of the territory.

Virtual Simulation Experiment Design under the Guidance of Emotional Design Theory

In recent years, virtual simulation experiments have been widely used in education. However, at present, academic research on virtual simulation experiments mostly focuses on key technologies, and there are few emotional studies on virtual experiments. Based on the three-layer model of emotional design theory, this paper puts forward the method strategy of emotional simulation design in virtual simulation experiment, in order to provide some reference value for the design of virtual simulation experiment.

A Mixed-Variable Experimental Design Method

Mixed-variable problems are inevitable in engineering. However, few researches pay attention to discrete variables. This paper proposed a mixed-variable experimental design method (ODCD): first, the design variables were divided into discrete variables and continuous variables;then, the DVD method was employed for handling discrete variables, the LHD method was applied for continuous variables, and finally, a Columnwise-Pairwise Algorithm was used for the overall optimization of the design matrix. Experimental results demonstrated that the ODCD method outperforms in terms of the sample space coverage performance.

Designing an Experimental Device for Swinging Excitation Spray Cooling

In this paper,we introduce the design principle of the oscillating excited spray cooling experimental device.We then designed an oscillating excited spray cooling experimental device.By using the device,the swaying motion can be realized through the control system,and the motion of the droplet under different vibration frequencies can be observed.By measuring the liquid flow rate and pressure,the changes in liquid flow rate,pressure,and temperature with time under different vibration frequencies were studied.The trajectory of the droplet and the temperature distribution of the droplet under different vibration frequencies could be observed.The device has a simple structure,is easy to control,and can achieve continuous observation of the spray cooling process.

A Spider Monkey Optimization Algorithm Combining Opposition-Based Learning and Orthogonal Experimental Design

As a new bionic algorithm,Spider Monkey Optimization(SMO)has been widely used in various complex optimization problems in recent years.However,the new space exploration power of SMO is limited and the diversity of the population in SMO is not abundant.Thus,this paper focuses on how to reconstruct SMO to improve its performance,and a novel spider monkey optimization algorithm with opposition-based learning and orthogonal experimental design(SMO^(3))is developed.A position updatingmethod based on the historical optimal domain and particle swarmfor Local Leader Phase(LLP)andGlobal Leader Phase(GLP)is presented to improve the diversity of the population of SMO.Moreover,an opposition-based learning strategy based on self-extremum is proposed to avoid suffering from premature convergence and getting stuck at locally optimal values.Also,a local worst individual elimination method based on orthogonal experimental design is used for helping the SMO algorithm eliminate the poor individuals in time.Furthermore,an extended SMO^(3)named CSMO^(3)is investigated to deal with constrained optimization problems.The proposed algorithm is applied to both unconstrained and constrained functions which include the CEC2006 benchmark set and three engineering problems.Experimental results show that the performance of the proposed algorithm is better than three well-known SMO algorithms and other evolutionary algorithms in unconstrained and constrained problems.

Process Characterization of the Transesterification of Rapeseed Oil to Biodiesel Using Design of Experiments and Infrared Spectroscopy

For optimization of production processes and product quality,often knowledge of the factors influencing the process outcome is compulsory.Thus,process analytical technology(PAT)that allows deeper insight into the process and results in a mathematical description of the process behavior as a simple function based on the most important process factors can help to achieve higher production efficiency and quality.The present study aims at characterizing a well-known industrial process,the transesterification reaction of rapeseed oil with methanol to produce fatty acid methyl esters(FAME)for usage as biodiesel in a continuous micro reactor set-up.To this end,a design of experiment approach is applied,where the effects of two process factors,the molar ratio and the total flow rate of the reactants,are investigated.The optimized process target response is the FAME mass fraction in the purified nonpolar phase of the product as a measure of reaction yield.The quantification is performed using attenuated total reflection infrared spectroscopy in combination with partial least squares regression.The data retrieved during the conduction of the DoE experimental plan were used for statistical analysis.A non-linear model indicating a synergistic interaction between the studied factors describes the reactor behavior with a high coefficient of determination(R^(2))of 0.9608.Thus,we applied a PAT approach to generate further insight into this established industrial process.

Factorial Experimental Design to Study the Effects of Layers and Fiber Content on Concrete Flexural Behavior

Experimentation has come a long in helping researchers achieve breakthroughs in their different scientific areas and engineering happens to be one of those areas with the most impact from experimental advancement. The need for valid experimental results free from biases and confounding conclusions has prompted the development of new experimental techniques that takes consideration of all applicable factor and combinations in providing answers on a research topic, and the Factorial Experimental design credited to Sir Ronald Fisher is one technique yielding highly valid results. This paper uses the factorial design of experiments to research the flexural impact of polyvinyl acetate fiber and layered concrete in construction. The experiment considered two levels of fiber contents and two levels of layers, and prepared samples with all combinations of the variable factors. The samples were tested after 7 days from casting for flexural strength and an advance statistical analysis was performed on the flexural responses of the samples using R-program. The results from the analyses revealed the significance of the variables to the flexural strength of the samples, as well as their interactions. The experiment concluded that based on the number of layers and fiber content used for the experiment, casting concrete in layers does have a significant negative effect on the flexural strength of concrete, and the failure pattern of concrete members under flexural load in evidently influenced by the material composition of the concrete, and that it can be evidently influenced by casting the concrete in layers.

The Study of Optimizing Reservoir Model Using Experimental Design in Stochastic Models

In response to the main problems in commonly used model selection methods,a method was proposed to apply the concept of experimental design to the optimization of uncertain reservoir models.Firstly,based on the actual situation of the oil field,the uncertain variables were determined that affect the geological reserves of the model and their possible range of variation,and experimental design was used to determine the modeling plan.Then,multiple geological models were established and reserves were calculated,and multiple regression was performed between uncertain variables and the corresponding geological reserves of the model.Finally,Monte Carlo simulation technology was applied to determine the parameters of the P10,P50,and P90 models for probabilistic reserves,and P10,P50,and P90 models were established.This method is not only more objective and time-saving in the application process,but also can determine the main geological variables that affect geological reserves,providing a new idea for evaluating the uncertainty of geological reserves.

Optimization of Center of Gravity Position and Anti-Wave Plate Angle of Amphibious Unmanned Vehicle Based on Orthogonal Experimental Method

When the amphibious vehicle navigates in water,the angle of the anti-wave plate and the position of the center of gravity greatly influence the navigation characteristics.In the relevant research on reducing the navigation resistance of amphibious vehicles by adjusting the angle of the anti-wave plate,there is a lack of scientific selection of parameters and reasonable research of simulation results by using mathematical methods,and the influence of the center of gravity position on navigation characteristics is not considered at the same time.To study the influence of the combinations of the angle of the anti-wave plate and the position of the center of gravity on the resistance reduction characteristics,a numerical calculation model of the amphibious unmanned vehicle was established by using the theory of computational fluid dynamics,and the experimental data verified the correctness of the numerical model.Based on this numerical model,the navigation characteristics of the amphibious unmanned vehicle were studied when the center of gravity was located at different positions,and the orthogonal experimental design method was used to optimize the parameters of the angle of the anti-wave plate and the position of the center of gravity.The results show that through the parameter optimization analysis based on the orthogonal experimental method,the combination of the optimal angle of the anti-wave plate and the position of the center of gravity is obtained.And the numerical simulation result of resistance is consistent with the predicted optimal solution.Compared with the maximum navigational resistance,the parameter optimization reduces the navigational resistance of the amphibious unmanned vehicle by 24%.

Experimental Design for Computer System Platform Course

The computer system platform course is a comprehensive platform course formed by modifying and optimizing the content of the relevant basic courses of computer major to meet the requirement for basic computer knowledge in digital media technology major.The scope and extent of the course content make its experimental design more challenging.By considering the scope of contents,the difficulty of experiments,and the rationality of intrinsic logic,the experiments covering from operating system to computer network are designed.The relevance and continuity of the experiments are ensured,so as to achieve the goals of promoting students’understanding of key concepts,improving their hands-on ability,cultivating their interest,and guiding their self-learning within the limited class time.

基于MATLAB App Designer的加工误差统计分析实验系统设计

机械加工误差的统计分析是机械制造基础课程中典型的实验内容,同时也是机械专业生产实习期间评定工艺过程加工精度的重要巩固环节。为了使学生从理论更直接地过渡到实际应用中,改善传统实验教学手段的单一化,设计了一种基于MATLAB App Designer的加工误差统计分析实验系统。该系统针对多个常见工序随机产生能够模拟真实工序尺寸的样本,并引导学生按照实验步骤完成工艺过程的分布图法分析与点图法分析。实验过程中可随时查看分数,学生可反思纠错、反复练习。同时提供了可用于参考的测量尺寸频数分布图、x−R图,能帮助学生灵活直观地掌握加工误差的统计分析原理与应用过程,提高实验教学的水平。

An adaptive sequential experiment design method for model validation

Efficient experiment design is of great significance for the validation of simulation model with high nonlinearity and large input space.Excessive validation experiment raises the cost while insufficient test increases the risks of accepting an invalid model.In this paper,an adaptive sequential experiment design method combining global exploration criterion and local exploitation criterion is proposed.The exploration criterion utilizes discrepancy metric to improve the space-filling property of the design points while the exploitation criterion employs the leave one out error to discover informative points.To avoid the clustering of samples in the local region,an adaptive weight updating approach is provided to maintain the balance between exploration and exploitation.Besides,the credibility distribution function characterizing the relationship between the input and result credibility is introduced to support the model validation experiment design.Finally,six benchmark problems and an engineering case are applied to examine the performance of the proposed method.The experiments indicate that the proposed method achieves satisfactory performance for function approximation in accuracy and convergence.

HIT-SEDAES: An integrated software environment for simulation experiment design, analysis and evaluation

Simulation is a powerful technique in evaluating and improving the performance of complex systems.In order to improve the efficiency of simulation experiment design,analysis and evaluation,auxiliary tools are required.Unfortunately,existing tools are usually not meeting the requirements of simulation.Moreover,the restricted interfaces,reusability and expandability influence their efficiency to a certain extent.In this paper,an integrated software environment,HIT-SEDAES,is designed for solving these problems.A process model of simulation experiment design,analysis and evaluation is introduced to guide the development of the software environment.And several solutions are proposed to solve key problems in this development.Finally,an application is used to illustrate how the software environment works for the problems of model validation,effectiveness evaluation and performance analysis.

Application of orthogonal experimental design and Tikhonov regularization method for the identification of parameters in the casting solidification process

The inverse heat conduction method is one of methods to identify the casting simu- lation parameters. A new inverse method was presented according to the Tikhonov regularization theory. One appropriate regularized functional was established, and the functional was solved by the sensitivity coeffcient and Newton-Raphson iteration method. Moreover, the orthogonal experimental design was used to estimate the ap- propriate initial value and variation domain of each variable to decrease the number of iteration and improve the identification accuracy and effciency. It illustrated a detailed case of AlSi7Mg sand mold casting and the temperature measurement ex- periment was done. The physical properties of sand mold and the interfacial heat transfer coeffcient were identified at the meantime. The results indicated that the new regularization method was effcient in overcoming the ill-posedness of the inverse heat conduction problem and improving the stability and accuracy of the solutions.

Optimization of rheological parameter for micro-bubble drilling fluids by multiple regression experimental design

In order to optimize plastic viscosity of 18 mPa·s circulating micro-bubble drilling fluid formula,orthogonal and uniform experimental design methods were applied,and the plastic viscosities of 36 and 24 groups of agent were tested,respectively.It is found that these two experimental design methods show drawbacks,that is,the amount of agent is difficult to determine,and the results are not fully optimized.Therefore,multiple regression experimental method was used to design experimental formula.By randomly selecting arbitrary agent with the amount within the recommended range,17 groups of drilling fluid formula were designed,and the plastic viscosity of each experiment formula was measured.Set plastic viscosity as the objective function,through multiple regressions,then quadratic regression model is obtained,whose correlation coefficient meets the requirement.Set target values of plastic viscosity to be 18,20 and 22 mPa·s,respectively,with the trial method,5 drilling fluid formulas are obtained with accuracy of 0.000 3,0.000 1 and 0.000 3.Arbitrarily select target value of each of the two groups under the formula for experimental verification of drilling fluid,then the measurement errors between theoretical and tested plastic viscosity are less than 5%,confirming that regression model can be applied to optimizing the circulating of plastic-foam drilling fluid viscosity.In accordance with the precision of different formulations of drilling fluid for other constraints,the methods result in the optimization of the circulating micro-bubble drilling fluid parameters.

An iterated local coordinate-exchange algorithm for constructing experimental designs for multi-dimensional constrained spaces

Iterated local search(ILS)is used to construct the optimal experimental designs for multi-dimensional constrained spaces,in which the inner loop is based on the stochastic coordinate-exchange(SCE)algorithm.Every time a local optimal solution is found by the SCE algorithm,the perturbation operator is applied to it,and then a new solution is explored in the areas where the exchange of coordinates may produce improvement,so as to retain the features and attributes of the current optimal solution and avoid the defects of random restart.We implement the iterated local coordinate-exchange algorithm for experimental designs in the multi-dimensional constrained spaces.In addition,sensitivity analysis was conducted to analyze the impacts of the parameters on the performance of the proposed algorithm.Also we compared the performance of the proposed algorithm to the SCE algorithm using the random restart strategy.The analysis shows that the proposed algorithm is better than the SCE algorithm in terms of efficiency and quality,especially in the experimental designs for high-dimensional constrained space.

Design of experiment study on hardness variations in friction stir welding of AM60 Mg alloy

Identification of process parameters,their effects and contributions to the outcomes of the system using experimental approach could be a daunting,time consuming,and costly course.Using proper statistical methods,i.e.,Taguchi method,could significantly reduce the number of required experiments and statistical significance of the parameter can be identified.Friction stir welding is one of those welding techniques with many parameters which have different effects on the quality of the welds.In friction stir welding the tool rotational speed(RPM)and transverse speed(mm/min)influence the strength(i.e.,hardness distribution)of the stirred zone.In this study,these two factors are investigated to determine the effect they will have on the hardness in the stirred zone of the friction stir welds and how the two factors are related to one another for as-cast magnesium alloy AM60 with nominal chemical composition of Mg-(5.5-6.5)Al-(0.24-0.6)Mn-0.22Zn-0.1Si.Experimental data was taken at three different tool rotational speeds and three different transverse speeds.The data obtained was then analyzed using a 32 factorial design to find the contribution of these parameters.It was determined that both tool rotational speed and transverse speed possess significant effects on the stir zone hardness.Also,the interactions between the two factors were statistically assessed.