Mechanism research of gas and coal dust explosion

Combined with the experimental results from the large tunnel of the ChongqingResearch Institute,the mechanism of gas and coal dust explosion was studied.Someconcepts about gas and coal dust explosion were introduced such as the form conditionand influential factors.Gas and coal dust explosion propagation was researched and thelifting process of coal dust was simulated.When an explosion occurred due to great mixtureof gas and air,the maximum explosion pressure appeared in the neighborhood of theexplosion source point.Before it propagated to the tunnel of the deposited coal dust,themaximum explosion pressure appeared to be in declining trend.Part of the energy waslost in the process of raising the deposited coal dust through a shock wave,so the maximumexplosion pressure was smallest on the foreside of the deposited coal dust sector.On the deposited coal dust sector,the explosion pressure rapidly increased and droppedoff after achieving the largest peak value.Because of coal dust participation in the explosion,the flame velocity rose rapidly on the deposited coal dust and achieved a basic stablevalue;coal dust was ignited to explode by initial laminar flame,and the laminar flametransformed into turbulent flame.The turbulence transformed the flame fold into a funnelshape and the shock wave interacted with the flame,so the combustion rate rose and thepressure wave was further enhanced.The regeneration mechanism between the flamecombustion rate and the aerodynamic flowing structure achieved the final critical state forforming the detonation.

Understanding the boundary and mechanism of gas-induced explosion for lithium-ion cells:Experimental and theoretical analysis

Thermal runaway(TR)of lithium-ion(Li-ion)batteries(LIBs)involves multiple forms of hazards,such as gas venting/jetting,fire,or even explosion.Explosion,as the most extreme case,is caused by the generated flammable gases,and a deflagration to detonation transition(DDT)may occur in this process.Here,overheat-to-TR tests and the corresponding outgas-induced explosion tests were conducted on 42 Ah Li-ion cells with Li[Ni_(1/3)Co_(1/3)Mn_(1/3)]O2cathode.The sum of CO_(2),H_(2),C_(2)H_(4),CO,and CH4accounted for more than 90%of the gases.Lower/upper explosion limits(LEL/UEL),laminar flame speed,and ideal stable detonation pressure were calculated to interpret the explosion characteristics and boundary.It turned out that shockwave was easily to be compressed and accelerated under higher state of charge(SOC)conditions.Thus,Li-ion cells explosion may evolve into unstable detonation in encapsulated battery pack and its evolution mechanism was explained,which provides a new idea for explosion-proof design of LIBs system.Additionally,a comprehensive assessment method was developed to intuitively characterize TR hazards.Severity of explosion presented an upward trend with the increase of SOC while the sensitivity was not the same.This study provides a further anatomy of TR,which is instructive to the safety of power battery systems.

Mechanical Model of Domestic Gas Explosion Load

With the increase of domestic gas consumption in cities and towns in China,gas explo-sion accidents happened rather frequently,and many structures were damaged greatly.Rational physical design could protect structures from being destroyed,but the character of explosion load must be learned firstly by establishing a correct mechanical model to simulate vented gas explo-sions.The explosion process has been studied for many years towards the safety of chemical in-dustry equipments.The key problem of these studies was the equations usually involved some ad-justable parameters that must be evaluated by experimental data,and the procedure of calculation was extremely complicated,so the reliability of these studies was seriously limited.Based on these studies,a simple mathematical model was established in this paper by using energy conservation,mass conservation,gas state equation,adiabatic compression equation and gas venting equation.Explosion load must be estimated by considering the room layout; the rate of pressure rise was then corrected by using a turbulence factor,so the pressure-time curve could be obtained.By using this method,complicated calculation was avoided,while experimental and calculated results fitted fairly well.Some pressure-time curves in a typical rectangular room were calculated to inves-tigate the influences of different ignition locations,gas thickness,concentration,room size and venting area on the explosion pressure.The results indicated that: it was the most dangerous con-dition when being ignited in the geometry centre of the room; the greater the burning velocity,the worse the venting effect; the larger the venting pressure,the higher the peak pressure; the larger the venting area,the lower the peak pressure.

EXPERIMENTAL INVESTIGATION ON GENERATION MECHANISM OF EXPLOSIVE STRESS WAVES

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Interfacial Morphology and Bonding Mechanism of Explosive Weld Joints

Interfacial structure greatly affects the mechanical properties of laminated plates.However,the critical material properties that impact the interfacial morphology,appearance,and associated bonding mechanism of explosive welded plates are still unknown.In this paper,the same base plate(AZ31B alloy)and different flyer metals(aluminum alloy,copper,and stainless steel)were used to investigate interfacial morphology and structure.SEM and TEM results showed that typical sine wave,wave-like,and half-wave-like interfaces were found at the bonding interfaces of Al/Mg,Cu/Mg and SS/Mg clad plates,respectively.The different interfacial morphologies were mainly due to the differences in hardness and yield strength between the flyer and base metals.The results of the microstructural distribution at the bonding interface indicated metallurgical bonding,instead of the commonly believed solid-state bonding,in the explosive welded clad plate.In addition,the shear strength of the bonding interface of the explosive welded Al/Mg,Cu/Mg and SS/Mg clad plates can reach up to 201.2 MPa,147.8 MPa,and 128.4 MPa,respectively.The proposed research provides the design basis for laminated composite metal plates fabrication by explosive welding technology.

Relief of Residual Stresses in 800 MPa Grade High Strength Steel Weldments by Explosion Treatment and its Effect on Mechanical Properties

The explosion treatment technique has been used in the relief of residual stresses in 800 MPa grade high strength steel manual welded joints. The residual stresses on surface and through thickness of the weldment were measured for both as-welded and explosion-treated sample, the mechanical properties of welded joints under different conditions were also tested. The effect of explosion treatment on the fracture toughness of materials with a residual defect was investigated by crack opening displacement （COD） test. The results show that explosion treatment can reduce not only the surface residual stress but also the residual stress through thickness in the welded joints. The effect of explosion treatment on the mechanical properties and a residual defect in welded joint were inconspicuous.

Experimental study on explosive mechanism of spontaneous combustion gangue dump

In order to explore the reason for the frequency explosion of spontaneous combustion coal gangue dump and get to know their explosion mechanism, established the experiment platform about spontaneous combustion coal gangue dump interoperable water. The gangue dump was heated using the external heat source, and rainy weather through water mist was simulated. Simulated experiment about explosion of spontaneous combustion coal gangue dump was carried out on the different conditions of the rainfall or not. The unusual gases produced in the course of gangue combustion and the changes in temperature were observed, and their impacts on the explosion of gangue dump were analyzed. The experimental results show that overall warming phenomenon of the gangue dump after watering occurred, the amount of H2 is three times than that before watering, and the amount of CO is far greater than that on the conditions of no-watering, at the same time combining with local observation and tests. It is found that the content of the oxygen reduce with the temperature increasing; however, gangue dump internal hydrogen content increase unusually on the rainfall conditions at 90 ℃, but the local measuring points reach the explosion limit. The existence of the CO and H2 is the main reason for inducing the explosion of spontaneous combustion coal gangue dump.

Effect of heat treatment on the microstructure and mechanical properties of structural steel–mild steel composite plates fabricated by explosion welding

Two dissimilar steel plates,structural steel and mild steel,were joined by explosion welding to form a composite.The composite was then heat-treated by quenching at 840℃ for 30 min followed by tempering at 200℃ for 3 h.The microstructure was investigated under an optical microscope and a scanning electron microscope.The mechanical properties were measured using Vickers microhardness and Charpy impact tests.The results show a deformed interface with typical wave features at the welding zone,but no defects were observed.Moreover,the ferrite in the parent plate in the weld zone was elongated due to the strong plastic deformation from the explosion.After heat treatment,the hardness of the flyer plate(structural steel)was over HV0.2800,while that of the parent plate(mild steel)was HV0.2200.The increase in hardness was due to the presence of martensite.Moreover,the average impact energy was increased from 18.5 to 44.0 J following heat treatment;this is because of the formation of recrystallized grains at the weld interface,which is due to the dynamic recovery and local recrystallization,and the strong elemental diffusion that occurred between the two plates.

MICROFRACTRUE MECHANISM OF TA2/A3 EXPLOSIVE CLADDING INTERFACE

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Research on the Fracture Mechanism of Scored Liner Under Explosive Loading

The notch tip fracture criterion of cored liner is proposed based on a dislocation model. The analysis reveals that the ductile shear fracture is a dominant fracture mode in the scored liner, and the fracture path is along the maximum shear stress tracing line. The numerical simulation of fracture process of scored liner under explosive loading is performed using the nonlinear finite element analysis program ANSYS-LS/DYNA, and then the experiments are made to verify the simulation. The experimental results are demonstrated to be in line with the numerical simulation results. The liner can form a focused jet of metal fragments with certain amount and mass that travels at very high speed in the cone-angle direction, which indicates that the dislocation model can be used to analyze the crack fracture of notch tip.

Experimental investigation on micro-dynamic behavior of gas explosion suppression with SiO_2 fine powders

To study the effect of inert dust on gas explosion suppression mechanism,SiO_2 fine powders were sprayed to suppress premixed CH_4-Air gas explosion in a 20 L spherical experimental system.In the experiment,high speed schlieren image system was adopted to record explosion flame propagation behaviors,meanwhile,pressure transducers and ion current probes were used to clearly record the explosion flame dynamic characteristics.The experimental results show that the SiO_2 fine powders suppressed evidently the gas explosion flame,and reduced the peak value of pressure and flame speed by more than 40%.The ion current result shows that the SiO_2 super fine powders were easy to contact with and absorb free radicals near the combustion reaction region,which greatly reduced the combustion reaction intensity,and in turn influenced the flame propagation and pressure rising.

Effects of heat treatment on the intermetallic compounds and mechanical properties of the stainless steel 321–aluminum 1230 explosive-welding interface

The effects of heat treatment on the microstructure and mechanical properties of intermetallic compounds in the interface of stainless steel 321 explosively bonded to aluminum 1230 were investigated in this study. Experimental investigations were performed by optical microscopy, scanning electron microscopy, and microhardness and shear tensile strength testing. Prior to heat treatment, increasing the stand-off distance between samples from 1 to 2.5 mm caused their interface to become wavy and the thickness of intermetallic layers to increase from 3.5 to 102.3 μm. The microhardness increased from HV 766 in the sample prepared at a stand-off distance of 1 mm to HV 927 in the sample prepared at a stand-off distance of 2.5 mm; in addition, the sample strength increased from 103.2 to 214.5 MPa. Heat treatment at 450°C for 6 h increased the thickness of intermetallic compound layers to 4.4 and 118.5 μm in the samples prepared at stand-off distances of 1 and 2.5 mm, respectively. These results indicated that increasing the duration and temperature of heat treatment decreased the microhardness and strength of the interface of explosively welded stainless steel 321-Al 1230 and increased the thickness of the intermetallic region.

Shock wave and bubble characteristics of underwater array explosion of charges

In this study, we focused on the effect of the underwater explosion parameters of multi-point array explosion. The shock wave and bubble parameters of aggregate charge, two charges, and four charges were measured through an underwater explosion test, and their influence on the explosion power field of charge quantity and array distance was analyzed. Results show that the multi-shock wave collision of array explosion can be approximated to a linear superposition, and the interaction of delayed shock wave can be deemed as the increase of the shock wave baseline. Shock wave focusing and delayed superposition increase the shock wave peak pressure. Compared with the aggregate charge, the greater the number of array explosion points is, the higher the impulse and the gain of the bubble peak pressure are. At the same array distance, the smaller the charge quantity is, the higher the bubble impulse will be. At the same charge quantity, the smaller the array distance is, the higher the bubble impulse will be. The bubble period decreases gradually with the increase of the charge quantity, but the test orientation has little effect on the bubble period.

Residual Mechanical Properties and Explosive Spalling Behavior of Ultra-High-Strength Concrete Exposed to High Temperature

In order to explore the characteristics of ultra-high-strength concrete exposed to high temperature,residual mechanical properties and explosive spalling behavior of ultra-high-strength concrete( UHSC) and high strength concrete( HSC) exposed to high temperatures ranging from 20 ℃ to 800 ℃ were determined. The microstructure of the specimens after exposure to elevated temperature was analyzed by means of scanning electron microscope( SEM) and mercury intrusion porosimetry( MIP). The residual compressive strengths of UHSC and HSC were first increased and then decreased as temperature increased. After exposure to 800 ℃,the compressive strengths of UHSC and HSC were 24. 2 % and 22. 3 % of their original strengths at 20 ℃,respectively. The residual splitting tensile strengths of both UHSC and HSC were consistently decreased with the temperature increasing and were approximately 20% of their original strengths after 800 ℃. However,the residual fracture energies of both concretes tended to ascend even at 600 ℃. The explosive spalling of UHSC was more serious than that of HSC. Moisture content of the specimens governs the explosive spalling of both concretes with a positive correlations,and it is more pronounced in UHSC. These results suggest that UHSC suffers a substantial loss in load-bearing capacity and is highly prone to explosive spalling due to high temperature. The changes in compressive strength are due to the changes in the density and the pore structure of concrete. The probability and severity of explosive spalling of UHSC are much higher than those of HSC due to the higher pore volume in HSC.

Experimental study on gas explosion suppression based on ferrocene

In order to study the gas explosion suppression performance based on ferrocene, the self-constructed experimental facility was used to accomplish the experiment of gas explosion suppression. By means of thermogravimetric analysis, the thermal characteristics of ferrocene have been gotten and the gas explosion suppression mechanism of ferrocene has been analyzed. The results show that ferrocene had good effects on gas explosion suppression, and the explosion pressure and flame propagation speed declined obviously. When ferrocene concentration is 0.08 g/L and methane volume concentration is 9.5%, the maximum explosion overpressure and maximum flame propagation speed of methane-air respectively decreased by about 59.5% and 19.6%, respectively. TG and DSC curves showed that the mass loss of ferrocene consists of two processes, which are sublimation and lattice fracture. The temperature of mass loss ranged from 128 ℃ to 230 ℃. The results showed profoundly theoretical significance to gas explosion suppression by ferrocene in coal mines.

Research on the Explosion Temperature Response of Fuel Air Explosive Measured by Colorimetric Pyrometer

An infrared colorimetric radiation thermometrical system was established based on the theory of optical radiation. The dynamic temperature history of fuel air explosive (FAE) was measured to obtain the temperature responses of primary initiation FAE and secondary initiation FAE in real time. And the characteristics of their temperature history curves were compared and analyzed. The results show that the primary initiation FAE has higher explosion temperature and longer duration compared to the secondary initiation FAE.

Explosion characteristics of aluminum-based activated fuels containing fluorine

Measuring the dust explosion characteristics of aluminum-based activated fuels was a prerequisite for developing effective prevention and control measures.In this paper,ignition sensitivity,flame propagation behaviors and explosion severity of aluminum/polytetrafluoroethylene(Al/PTFE)compositions including 2 PT(2.80 wt.%F),4 PT(7.18 wt.%F)and 8 PT(11.90 wt.%F)were studied.When the content of F increased from 2.80 wt.%to 11.90 wt.%,the minimum explosive concentration MEC decreased from380 g/m^(3)to 140 g/m^(3),due to the dual effects of increased internal active aluminum and enhanced reactivity.The average flame propagation velocities increased as the percentage of F increased.The maximum explosion pressure Pmof 500 g/m3aluminum-based activated fuels increased from 247 k Pa to299 kPa.Scanning electron microscopy demonstrated that with the increase of PTFE content,the reaction was more complete.On this basis,the explosion mechanism of aluminum-based activated fuels was revealed.

CuCr bulk alloy produced by mechanical alloying and explosive compaction

CuCr bulk alloy was produced by mechanical alloying and explosive compaction technology. Four kinds of milling time were used to analyze the function and influence on mechanical alloying. The samples were characterized by X-ray diffraction and optical microscope, and the density and hardness of the four samples were detected. The results show that the CuCr grain size is decreased with the milling time increasing, and nano-crystalline is observed in both Cu and Cr phase after 20 h milling. The density and hardness of samples are also increased with the increase of the milling time, so that the sample relative density reaches 96.6% and hardness reaches HV 217. The results indicate that high quality of CuCr bulk alloy can be manufactured using explosive compaction method when mechanical alloying and explosive compaction process parameters are reasonably selected.

Experiments and Numerical Simulation of Small-scale Slapper Driven by Electrical Explosion

Based on the low inductance technology and parallel-plate transmission principle,an experimental apparatus of small-scale slapper initiating primary high explosives driven by electrical explosion is designed and established.The problem of instantaneously and continuously measuring the velocity of the small-scale slapper is successfully solved by using the technique of laser interference.Compared with the results published on the literatures at home and abroad,data of the experimental and the numerical simulation shown in this paper are more proper to reflect the physical process of electrical explosion driving slapper.One-dimensional numerical simulation of electrical explosion driving slapper is done using the hydrodynamic code.The experimental results are consistent with the computed ones by introducing a power correction factor.In the end,the introduced power correction factor is discussed.

Nacre-inspired interface structure design of polymer bonded explosives toward significantly enhanced mechanical performance

Realizing effective enhancement to the structure of interface region between explosive crystals and polymer binder plays a key role in improving the mechanical properties of the current polymer bonded explosives(PBXs).Herein,inspired by the structure of natural nacre which possesses outstanding mechanical performance,a kind of nacre-like structural layer is constructed in the interface region of PBXs composites,making use of two-dimensional graphene sheets and one-dimensional bio-macromolecules of cellulose as inorganic and organic building blocks,respectively.Our results reveal that the constructed nacre-like structural layer can effectively improve the interfacial strength and then endow the PBXs composites with significantly enhanced mechanical properties involving of creep resistance,Brazilian strength and fracture toughness,demonstrating the obvious advantage of such bioinspired interface structure design strategy.In addition,the thermal conduction performance of PBXs composites also exhibits noticeable enhancement due to the remarkable phonon transport capability endowed by the asdesigned nacre-like structural layer.We believe this work provides a novel design route to conquer the issue of weak interfacial strength in PBXs composites and greatly increase the comprehensive properties for better meeting the higher requirements proposed to the explosive part of weapon equipment in new era.