Electronically Controlling the System of Preheating Intake Air by Flame for Diesel Engine Cold-Start

In order to improve the cold start performance of heavy duty diesel engine, electronically controlling the preheating of intake air by flame was researched. According to simulation and thermodynamic analysis about the partial working processes of the diesel engine, the amount of heat energy, enough to make the fuel self ignite at the end of compression process at different temperatures of coolant and intake air, was calculated. Several HY20 preheating plugs were used to heat up the intake air. Meanwhile, an electronic control system based on 8 bit micro controller unit (MCS 8031) was designed to automatically control the process of heating intake air. According to the various temperatures of coolant and ambient air, one plug or two plugs can automatically be selected to heat intake air. The demo experiment validated that the total system could operate successfully and achieve the scheduled function.

Speed Disturbance in the Diesel Engine Electronic Control System

In order to sample the speed signal of electronic diesel engine in real time and make the engine work reliable, the diesel engine control system's speed acquisition was studied and the problem of speed disturbance was solved. The control system was based on the 8?bit electronic control unit(ECU) system and the assembly language was used to design the software for controlling the engine fuel quantity and the turbocharger of the variable geometry turbine for the heavy duty diesel engine. By changing the timing method for speed acquisition, the problem of speed disturbance was solved and the reliability of the ECU was improved.

Hardware-in-the-Loop Research on the Electronic Control Unit for Diesel Engines

A hardware-in-the-loop simulating platform is developed to avoid designing defects caused by the complicated logical structure and multiple-functional buildup of the dectronic control unit（ECU）in modem diesel engines, and to diminish potential damages on components or human exposure to dangers in R＆D en- deavor. This plat-form consists of a computer installed with software Matlab/Simulink/RTW and dSPACE/ ControlDesk; a diesel engine ECU, and a dSPACE autobox which runs a real-time diesel engine model. A typical model of diesel engine with turbocharger and intercooler is presented. Based on this model our research is carried out with a real ECU to test its software control strategies. Results show that by using the diesel engine model downloaded inside, the hardware-in-the-loop platform can simulate diesel engine＇s working conditions and generate all kinds of sensor signals which ECU needs on a real-time basis. So the ECU control strategies can be validated and relevant parameters roughly calibrated.

APPLICATION OF CIRCUIT SIMULATION IN HARDWARE DESIGN FOR ELECTRONIC CONTROL HIGH PRESSURE COMMON-RAIL FUEL SYSTEM OF DIESEL ENGINE

By means of circuit simulation, hardware of electronic control unit （ECU） of high pressure common-rail electronic control fuel system for diesel engine is designed. According to the system requirements for hardware of ECU, signal-processing circuit of variable reluctance （VR） sensor, filter circuit for input signal, high voltage power circuit and driver and protection circuit of solenoid are simulated as emphases. Difficulties of wide scope of VR sensor output signal, efficiency of high voltage power and reliable and swift driver of solenoid are solved. The results of simulation show that the hardware meets the requirement of the fuel system. At the same time, circuit simulation can greatly increase quality of the design, alleviate design labor and shorten design time.

Electronic Unit Pump Diesel Engine Control Unit Design for Integrated Powertrain System

The performance of the electronic unit pump (EUP) diesel engine is studied, it will be used in the integrated powertrain and its multi parameters are controllable. Both the theoretical analysis and experiment research are taken. A control unit for the fuel quantity and timing in crankshaft domain is designed on this basis and the engine experiment test has been done. For the constant speed camshaft driving EUP system, the fuel quantity will increase as the supply angle goes up and injection timing has no effect. The control precision can reach 1°CA. The full injection timing MAP and engine peak performance curves are made successfully.

Study of Diesel Engine Management System

Aim To study the diesel engine management spstem (DEMS). The DEMS can consider many engine parameters and so it can acquire the optimum system performance. Methods On the basis of analyzing the characteristics of diesel engine electronic system, the real-time, multi-tasks system design methods were used for the heavy duty vehicular diesel engine electronic control system . The hardware and software of DEMS were developed. Results and Conalusion By the test on dieSel engine bed, the system was verified and the foundation of the fully developed DEMS was laid.

STRATEGY FOR DIESEL ROTARY ENGINE WITH COMMON RAIL INJECTION SYSTEM

A direct injection low compression ratios diesel rotary engine is designed and studied to find the appropriate application of the electronic controlled high pressure common rail injection system. Current development focuses on the applied fuel injection and ignition strategies, especially concerning the combustion configurations of injectors, ignition source, and combustion chamber. The prototype engine, equipped with Bosch common rail system and high performance electronic control unit （ECU）, is designed correspondingly. Studies show that the integration of a common rail injection system and the main and pilot duel injectors configurations, assisted with glow plug ignition device and flexible ECU, represents a promising approach to improve the potential of the low compression ratios diesel rotary engine. Currently the engine can run at 6 kr · min^-1 steadily and the power is about 68 kW/（4 kr ·min^- 1）.

SIMULATION IN THERMAL DESIGN FOR ELECTRONIC CONTROL UNIT OF ELECTRONIC UNIT PUMP

The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation, the thermal design of ECU for electronic unit pump （EUP） fuel system is applied. The power dissipation model of each power component in the ECU is created and simulated. According to the analyses of simulation results, the factors which affect the power dissipation of components are analyzed. Then the ways for reducing the power dissipation of power components are carried out. The power dissipation of power components at different engine state is calculated and analyzed. The maximal power dissipation of each power component in all possible engine state is also carried out based on these simulations. A cooling system is designed based on these studies. The tests show that the maximum total power dissipation of ECU drops from 43.2 W to 33.84 W after these simulations and optimizations. These applications of simulations in thermal design of ECU can greatly increase the quality of the design, save the design cost and shorten design time

双升程电控喷油器多次喷射油量波动特性研究

为实现船用柴油机高压共轨系统喷射的柔性和稳定控制,提出一种双升程电控喷油器,基于搭建的喷油器AMESim仿真模型,探究了喷油器不同多次喷射模式下的油量波动特性.结果表明:大升程预喷模式下的主喷量标准差随预喷量的增加先上升后下降,而小升程预喷模式下的主喷量标准差随预喷量呈幅值逐渐降低的波动变化趋势.总体上,在预喷量为161~660 mm^(3)范围,小升程预喷模式在降低主喷量波动程度方面比大升程预喷模式更占优势.预喷射采用小升程喷射模式且预喷量一定时,升程切换延迟为0.2 ms的靴形主喷模式在降低主喷量波动程度方面略优于相同主喷脉宽或相同单次喷射油量的大升程主喷模式.大升程和小升程后喷模式下的后喷量标准差随主喷脉宽和目标后喷量均呈波动变化趋势,且小升程后喷模式下的后喷量标准差波动程度更小.与大升程后喷模式相比,小升程后喷模式在降低后喷量波动程度方面更占优势.

柴油机电控系统分析与研究

概述柴油机电控技术的发展历程,阐述柴油机电控系统的功能与特点,分析柴油机电控系统的工作原理与控制功能,并对柴油机电控单元、传感器及执行器3个柴油机电控系统的主要组成要素进行研究。

柴油机智能检修流水线控制系统分析研究

风冷柴油发电机组适合于铁路客车车下悬挂,为车上空调、照明等电气系统提供电源。柴油发电机组检修环节高度流程化,针对检修作业流程,以流程图像素点为依托,结合高度流程化检修工艺,将检修流程图“按钮化”,直观显示各项作业流程状态,填写检修过程信息,自动生成检修台账,保障检修质量,作业各关键环节可追溯;针对物料信息繁杂,使用物联网技术,将物料编号化,通过扫描物料条型码信息,将物料进行打包,实现辆份制施修,物料信息可追溯,将检修过程、物料信息可视化。对试验数据统计、物料消耗追溯、故障统计分析、阶段性验收等环节,采用数字化、无纸化的串口通信,深度学习的神经网络、人机交互等技术,进行一站式任务派发,提高作业效率、降低生产成本,实现各项生产环节闭环管理。

RT-flex型柴油机的控制系统WECS-9520功能性分析研究

作为船用新一代电喷智能Win GD RT-FLEX系列柴油机,在燃烧性能的不断优化,安全性能的不断提高,新技术和新工艺的应用不断深入,对管理人员的技能水平要求越来越高,本篇主要针对RT-FLEX系列机型的核心控制单元WECS-9520功能性分析研究,WECS-9520是柴油机控制的核心,本篇对WECS-9520控制系统的组成,外部系统的通信以及功能性设计等进行了全面的分析,拟帮助船舶工作人员熟悉WECS-9520的控制核心功能,掌握柴油机故障的分析与解决问题的方法,提高柴油机运行的可靠性,确保船舶运营的安全性。

模型支持下的大功率柴油机电子控制系统技术探究

基于模型支持的柴油机电控系统开发设计,能够在保证系统功能安全以及控制品质的同时,降低系统开发难度,具有较为理想的应用效果。本研究通过构建大功率柴油机模型,对电控系统的扭矩控制策略、喷油器控制策略进行设计,最后通过离线仿真对控制组件功能是否正确进行验证。结果显示,本研究设计大功率柴油机电子控制系统满足柴油机实时控制的要求。

矿山自卸车起动控制过程及故障研究

早期的矿山自卸车一般使用机械泵柴油机,随着人们对发动机排放及油耗要求越来越高,矿山自卸车逐步开始使用大缸径系列电控柴油机。为了了解大缸径电控柴油机的起动过程,以及帮助维修人员更方便的解决电控柴油机起动过程中遇到的故障,本文对大缸径柴油机的起动过程原理进行了详细介绍,并对常见起动困难故障原因进行分类、总结。同时,本文通过故障处理的实例,介绍了大缸径电控柴油机起动故障的处理过程,为维修人员解决此类故障提供了参考。

负荷下19TCI共轨柴油机喷油策略燃烧噪声预测

柴油机工作会产生很大辐射噪声,对其振动辐射噪声控制技术的研究是目前的一个热点。根据声学本质等效成线性传递形式,实现了燃烧噪声传递函数的线性化处理。选择19TCI电控共轨柴油机开展测试,结合喷油控制方案以及实际负荷特征建立噪声传递函数并寻优,对负荷传递函数开展评价。研究结果表明:不同转速传递函数满足负荷一致性验证,能够满足精度控制要求。该研究有助于提高柴油机燃烧效率,也可拓宽到其他热能设备上,具有很宽的应用价值。

新型核级电子调速控制器的启动功能验证方法

为确保某新型核级电子调速控制器应用的安全可靠,对其首次应用于应急机组时的启动控制方法开展研究。建立半实物仿真平台作为验证工具,并通过真实试验数据和柴油机参数建立柴油机模型,保证半实物仿真平台与实际柴油机的性能指标相接近。调整新型核级电子调速控制器的启动控制策略与现产品电子调速控制器一致。将新型核级电子调速控制器的启动功能在半实物仿真平台上验证,确保半实物仿真试验启动试验数据与原应急机组启动试验数据接近。在应急柴油机上进行启动功能试验,实机试验结果表明启动性能满足应急柴油机组要求,实机启动试验数据与半实物仿真试验数据基本一致。

电控柴油机的在线失火诊断策略研究

为了满足日益严格的排放法规,电控发动机均要求装备OBD(在线诊断)系统。而在线的失火诊断则是电控柴油机故障诊断项目中的一个重要内容。为此采用曲轴的瞬时角加速度对发动机的失火故障进行监测,并制定了相应的诊断策略。实机试验表明,该失火诊断策略能实时有效地诊断出失火故障。

单体泵柴油机电控系统开发及试验研究

开发了单体泵柴油机电控单元,设计了柴油机控制管理系统μRTK和高速强力电磁阀驱动电路。提出了基于曲轴转角的时间控制式燃油系统喷油量和喷油正时的控制策略,使控制精度可达到1°CA的范围内。进行了试验研究,制取了完整的单体泵柴油机供油正时MAP,并进行了表征发动机动力性和经济性的试验,取得了良好的试验效果。电控单体泵燃油系统在中、重型柴油机上极具应用前景。

柴油机电子调速器的研究现状及发展趋势

回顾了柴油机电子调速器的发展,综述了电子调速技术在系统模型、软硬件及多功能开发、控制理论、仿真及实验方面的研究现状,提出了柴油机电子调速技术尚需解决的主要问题及发展方向:针对全工况进行系统建模和仿真研究;应用现代控制技术进一步提高调速性能,减少有害排放;增压柴油机的调速控制;并机运行负荷分配的控制;关键部件的研究;多功能开发。

BP神经网络在高压共轨式电控柴油机故障诊断中的应用

作者运用了优化算法的BP神经网络设计高压共轨式电控柴油机的故障诊断系统,以电控发动机的传感器数值作为BP网络的输入,把发动机的故障状态作为BP网络的输出,以此来对电控柴油机进行实时的故障诊断。将诊断结果与实测结果进行比较后,证明此方法是可行的。