Influence of Magnetic Reluctances of Magnetic Elements on Servo Valve Torque Motors

The current research of electro-hydraulic servo valves mainly focuses on the vibration, pressure oscillating and source of noise. Unfortunately, literatures relating to the study of the influence of the magnetic reluctances of the magnetic elements are rarely available. This paper aims to analyze the influence of the magnetic reluctances of the magnetic elements on torque motor. Considering these magnetic reluctances ignored in previous literatures, a new mathematical model of servo valve torque motor is developed and proposed based on the fundamental laws of electromagnetism. By using this new mathematical model and the previous models, electromagnetic torque constant and magnetic spring stiffness are evaluated for a given set of torque motor parameters. A computer simulation by using AMESim software is also performed for the same set of torque motor parameters to verify the proposed model. The theoretical results of electromagnetic torque constant and magnetic spring stiffness evaluated by the proposed model render closer agreement with the simulation results than those evaluated by the previous models. In addition, an experimental measurement of the magnetic flux densities in the air-gaps is carried out by using SFL218 servo valve torque motor. Compared with the theoretical results of the magnetic flux densities in the air-gaps evaluated by the previous models, the theoretical results evaluated by the proposed model also show better agreement with the experimental data. The proposed model shows the influence of the magnetic reluctances of the magnetic elements on the servo valve torque motor, and offers modified and analytical expressions to electromagnetic torque constant and magnetic spring stiffness. These modified and analytical expressions could provide guidance more accurately for a linear control design approach and sensitivity analysis on electro-hydraulic servo valves than the previous expressions.

Application of Ultrasonic Motor to Control of Moment Gyroscope Gimbal Servo System

Attitude control system is one of the most important subsystems in a spacecraft.As a key actuator,the control moment gyroscope(CMG)mainly determines the performance of attitude control system.Whereas,the control accuracy and output torque smoothness of the CMG depends more on its gimbal servo system.Considering the constraints of size,mass and power consumption for a small satellite,here,a mini-CMG is designed,in which the gimbal servo system is driven by an ultrasonic motor.The good performances of the CMG are obtained by both the ultrasonic motor and the rotary inductosyn.The direct drive of gimbal improves its dynamic performance,with the output bandwidth above 20 Hz.The angular and speed closed-loop control obtains the 0.02°/s gimbal rate,and the output torque resolution better than 2×10^(-3) N·m.The ultrasonic motor provides 1.0N·m self-lock torque during power-off,with 12arc-second position accuracy.

Continuous rotary motor electro-hydraulic servo system based on the improved repetitive controller

In order to suppress the periodic interference of the continuous rotary electro-hydraulic servo motor,this paper makes the motor tracking the periodic signals with high accuracy,and improves the influence of friction interference to the performance of continuous rotary electro-hydraulic servo motor.The mathematic model of the electro-hydraulic position servo system of the continuous rotary motor was established,and the compound control method was adopted based on the repetitive control,feed forward and PID to suppress the friction interference.Through the simulation,the result confirms that the compound control method decreases the tracking error of the system,increases the robust performance of the system and improves the performance of the continuous rotary electro-hydraulic servo motor.

Self-correcting wavelet neural network control of continuous rotary electro-hydraulic servo motor

In allusion to the problem of friction,leakage,vibration and noise existing in continuous rotary motor electro-hydraulic servo system,highly nonlinearity and uncertainties affecting the system performance,based on the transfer function of electro-hydraulic servo system,a kind of Pol-Ind friction model is proposed.The parameters of Pol-Ind friction model are identified and the accurate mathematical model of friction torque is obtained by experiment.The self-correcting wavelet neural network(WNN)controller is proposed,and Adam optimization algorithm is used to perform gradient optimization on scale factor and displacement factor in wavelet basis function,so as to improve the speed and precision of parameter optimization.Through comparative simulation analysis,it is clearly that the self-correcting WNN controller can effectively improve the frequency response and tracking accuracy of continuous rotary motor electro-hydraulic servo system.

Overview of Position Servo Control Technology and Development of Voice Coil Motor

Voice coil motor(VCM) is a special direct drive linear motor, which can convert electric energy directly into mechanical energy without the use of transmission mechanism. VCM has the advantages of simple structure, good rigidity, fast response, silence, high linearity, no cogging force, no pulsation et al. It is widely used in the field of high-precision control. This paper reviews and summarizes the results of VCM research conducted by scholars from various countries, and summarizes the general situation of VCM servo control technology. Firstly, a basic description of VCM’s mathematical model and common control mechanisms is provided. The benefits, drawbacks, and application of control techniques in the field of VCM are all explored in detail;At the same time, the methods to improve control strategy are proposed;Then, combined with the analysis and research of scholars in various countries on VCM, the problems of difficult to establish accurate model, friction disturbance and mechanical vibration of VCM and the solutions to the corresponding problems are summarized;Finally, a summary of VCM’s application fields is provided.

The adaptive control using BP neural networks for a nonlinear servo-motor

The servo-motor possesses a strongly nonlinear property due to the effect of the stimulating input voltage, load-torque and environmental operating conditions. So it is rather difficult to derive a traditional mathematical model which is capable of expressing both its dynamics and steady-state characteristics. A neural network-based adaptive control strategy is proposed in this paper. In this method, two neural networks have been adopted for system identification （NNI） and control （NNC）, respectively. Then, the commonly-used specialized learning has been modified, by taking the NNI output as the approximation output of the servo-motor during the weights training to get sensitivity information. Moreover, the rule for choosing the learning rate is given on the basis of the analysis of Lyapunov stability. Finally, an example of applying the proposed control strategy on a servo-motor is presented to show its effectiveness.

Object-tracking robot using ultrasonic sensor and servo motor

This paper proposes a method that rotation angle of servo motor and distance values of ultrasonic sensor are used for tracking an object in real-time while the robot keeps regular distance.Object detection distance widens by using ultrasonic sensors and object recognition,and movement of robot is controlled by angle of servo motor and distance of ultrasonic sensors.Not adopting the existing tracking methods:camera,laser-infrared(LRF)and many ultrasonic sensors,the proposed method proves that it is possible to track object using ultrasonic sensor and servo motor.Trajectory of robot is represented and analysed according to movement of object in limited conditions.

Research of novel oscillating wire feeding system using the AC servo motor

With the background of the control of additional mechanical force droplet transfer in MIG/MAG welding, regarding the AC servo motor as core, a novel oscillating wire feeding system has been developed with excellent performances of control and dynamic acceleration which is tested. System constitution and operation principle are introduced in this paper. Influences of parameters on dynamic acceleration performance are analyzed and discussed emphatically, such as oscillating frequency, oscillating amplitude and draw-back speed. Experimental result indicates that according to the technique of welding control, the novel wire feeding system responds rapidly to various kinds of control orders of wire feeding and draw-back, and realizes flexible control of welding wire axial movement, including dynamic shifting,oscillating and so on.

Numerical simulation and experimental study on the leakage of continuous rotary electro-hydraulic servo motor

In order to study the influence of inlet and outlet pressure difference and triangular buffer groove on the internal leakage of continuous rotary electro-hydraulic servo motor,the flow field model of motor with and without triangular groove is established respectively.The mesh model is divided.The pressure distribution of the internal flow field under different pressure difference is analyzed by Fluent.Then,the gap leakage under different pressure difference is calculated,and the leakage curve is obtained.Finally,continuous rotary electro-hydraulic servo motor experimental system is built to conduct the internal leakage test,and the leakage under different pressure difference is measured and compared with the simulation results.The results show that the occurrence of leakage in the motor can be reduced by setting the triangular buffer groove on the flow plate,the simulation and experimental results are consistent.It can be concluded that the larger the pressure difference between the inlet and the outlet of the motor,the larger the gap leakage.The research lays foundation for the application of continuous rotary electro-hydraulic servo motor.

Design and Selection of Servomotor for Radial Aircraft Tire Secondary Molding Machine

The company Meridian Air Tire using two method molding,molding machine transmission components design selection using mitsubishi J4 series servo motor and control system.Among them,the two-segment host pitch and rotary servo motor selection is the most typical,this paper on its design ideas and selection of a detailed discussion,for manufacturers to correctly select servo motor to provide reference.

Blank Holder Force Control System Driven by Servo-Motor

Blank holder force (BHF) control is used to prevent wrinkles of sheet metal in deep drawing process. Based on a novel conception of BHF control technique driven by servo-motor, a new BHF device with six-bar linkage mechanism has been designed and manufactured. Whole control system of the new BHF technique was developed, and the basic structure of the hardware configuration of the system was given. Software analysis, implementation and division of the functional modules have been done. Also, the control software in data acquisition and processing module has been developed in the relevant technology of the BHF control system for the requirements of real-time, stability and accuracy. By the new BHF device combined with the hardware and the software system, the BHF can be regulated accurately variation with the predefined BHF profile in deep drawing process.

考虑电压电流限制的伺服电机无纹波转矩控制

针对伺服系统无刷电机正弦电流转矩控制纹波较大的问题,提出了一种无刷伺服电机在任意反电动势波形下的无纹波转矩控制,实现了电机驱动器在有限电压、电流范围内的功率损耗最小。首先,建立了有限电压、电流范围内的电机模型,推导了电压、电流范围边界的不等约束条件;其次,利用拉格朗日乘数法求解等效二次规划问题,提出了最优转矩控制策略;最后,在三相18极同步电机的实验平台上进行了3种情况的实验验证。结果表明,所提控制策略在相电压、电流饱和时,仍能实现转矩的精确控制,输出期望转矩;在发生单相故障时,可以隔离故障相,同时通过优化励磁电流使非故障相达到预期的转矩输出,减小了转矩纹波。

含有柔性负载的电驱动系统建模与控制策略

为了抑制伺服电机启动和运行过程中产生的转速波动和振动,提出了一种基于极点配置的PI控制策略.首先,根据基尔霍夫电压定律和拉格朗日原理建立了伺服电机与柔性负载的整体动力学模型,并通过拉普拉斯变换计算系统的传递函数.其次,通过设计控制器的参数,分析了采用相同幅值的极点配置方法对控制效果的影响.最后,通过与传统的Z-N方法和无控制方法进行对比,验证了该极点配置方法的优势.通过数值仿真和实验研究,实现了对伺服电机启动和运行过程中产生的角度误差的控制,有效抑制了电机转速的波动,保证了系统的稳定性.

智能型弯箍机控制系统开发

针对传统弯箍机存在的加工精度低、用户定制响应能力弱、远程运维功能缺失等问题,提出利用伺服控制、PLC、人机交互以及云平台等技术设计并开发了一种智能型弯箍机电气控制系统。系统以PLC作为核心控制器,利用三相交流异步电动机完成剪切任务,伺服电机驱动完成送丝和折弯任务;同时,借助4G通信模块,实现了远程加工状态监控、设备远程预测性运维与实时报警等管控功能。系统中通过引入弯曲长度、角度的补偿系数,结合全闭环伺服控制,保证了箍筋成品的加工精度。

基于动态理论模型的电液伺服加载前馈补偿复合控制系统

针对一般电液伺服系统存在的非预期负载扰动和非线性干扰等问题,为了提高系统的自适应能力和动态响应的品质,减小系统跟踪和输出响应的误差,提出了一种基于动态理论模型的电液伺服加载前馈补偿复合控制方法。首先,阐释了电液伺服试验台的结构组成及其数学模型,分析了系统力矩控制和位置控制的结构关系;然后,论证了自适应前馈补偿复合控制的伺服原理,阐述了以调速理论模型和实际模型的误差函数作为调速依据的前馈补偿和复合控制的原理和方法;最后,进行了系统仿真,同时为了验证基于动态理论模型的自适应前馈补偿复合控制策略的合理性和有效性,对伺服系统进行了加载试验。研究结果表明:采用该复合控制策略可以精确算出对伺服马达进行转速补偿的基准值和调整参数,系统动态响应速度比采用传统闭环控制算法提高了8%以上;系统控制器自适应能力和抗扰动性能也明显优于采用传统PI闭环控制及模糊PI闭环控制算法的系统;通过对比分析0.2 Hz和0.5 Hz的正弦响应曲线可知,该系统的位置跟踪曲线性能最优,控制精度最高,实际输出值的误差也最小。

光电经纬仪自抗扰控制方法

为提升光电经纬仪在跟踪时的响应速度和抗干扰能力,提出一种基于观测器的自抗扰控制(active disturbance rejection control,ADRC)方法。对所有已知或未知的影响直流电机工作的干扰输入进行在线估计,并通过适当的反馈控制法来补偿这些干扰;通过选取合适的观测器和控制器带宽参数,来实现良好的抗扰控制效果。仿真结果表明:基于观测器的自抗扰控制方法能有效地提高直流电机对外部干扰和内部未知参数变化的鲁棒性,具有工程应用前景。

适用于栅格舵焊缝检测的超声扫查装置

针对栅格舵焊缝的超声无损检测需求,为解决当前人工手动扫查检测及缺陷评定中的可靠性低、周期长和系统成熟度低等问题,在阵列超声主机、换能器及成像软件的开发基础上研制了一种适用于栅格舵焊缝超声检测的装置。该装置以PLC(可编程逻辑控制器)为控制核心,采用GSKLink通讯协议实现对于机器人、伺服电机的控制,同时根据栅格舵焊缝结构设计自动化工艺运动流程,实现目标的自动化检测。通过实际运行该装置并将其应用于生产,证明了该装置能够满足栅格舵焊缝的自动超声检测需求,大大提高了栅格舵的生产效率。

基于滑窗滤波器的改进MRAS转动惯量辨识

交流伺服电机在负载突变时,传统模型参考自适应(model reference adaptive system,MRAS)不能同时满足辨识精度和收敛速度两方面的需求,鉴于此,提出一种基于滑窗滤波器的改进MRAS转动惯量辨识策略。首先,利用曲率模型(curvature model,CM)对电机的负载扰动进行实时估测;其次,对传统MRAS法进行改进,基于滑窗滤波器原理设置变增益机制的判断依据,使负载突变时系统自动调整自适应率中的增益系数,确保转动惯量被快速、精准的辨识;最后,通过仿真和搭建实平台对所提方法进行验证,结果证明此方法不仅具备较高的辨识精度,同时收敛速度快,很好的克服了传统方法的不足,表现出优异的动态性能。

宽温域下偏转板电液伺服阀温度场特性

针对电液伺服阀在极端温度服役环境下复杂零件各部位的温度分布规律无法测量的难题,在工作介质温度为-40~140℃和环境温度为-55~250℃的工况下,建立了一种考虑传热过程的电液伺服阀及其精密部件的温度分析方法,取得了各零部件的温度分布规律及其影响因素。结果表明:力矩马达壳体以及阀体的外表面温度最为恶劣,温度接近环境温度,阀体从外表面到内部呈现温度梯度;阀芯、阀套与工作介质直接接触,温度状况较好;力矩马达从上至下具有较大温度梯度,如高温工况下温度差值约为66℃,其中弹簧管上、下温差约为45℃,反馈杆上、下温差约为26℃。较大的温度梯度极易造成材料刚度、偶件配合尺寸等变化,显著影响服役性能,在材料选择上需要充分考虑;环境温度显著影响力矩马达组件中不与工作介质接触的部分,且对磁性材料性能、气隙、线圈均产生明显影响;介质温度通常低于环境温度,与介质接触的零部件受环境温度影响较小。本文分析方法和结果可用于宽温域下电液伺服阀的设计与分析。

基于混合自适应扩展卡尔曼滤波的永磁同步直线电机等效机械参数辨识策略

针对机械参数辨识精度受推力系数波动影响而降低的问题,提出等效机械参数模型,将推力系数与待辨识参数相结合,并推导该模型在控制器调谐和前馈补偿上与传统模型的等效性。为了进一步实现等效机械参数在线辨识,构建基于混合自适应扩展卡尔曼滤波的辨识器。混合自适应扩展卡尔曼滤波在系统噪声矩阵和渐消因子中加入自适应机制,能够估计系统噪声,并在负载突变时快速收敛。通过对系统可观性和矩阵正定性的推导,证明算法的稳定性。最后,在一台永磁同步直线电机上进行实验,验证所提算法的有效性及其在PWM周期为32 kHz和10 kHz时在线运行的可行性。