An improved finite difference method （FDM）is described to solve existing problems such as low efficiency and poor convergence performance in the traditional method adopted to derive the pressure distribution of aero...An improved finite difference method （FDM）is described to solve existing problems such as low efficiency and poor convergence performance in the traditional method adopted to derive the pressure distribution of aerostatic bearings. A detailed theoretical analysis of the pressure distribution of the orifice-compensated aerostatic journal bearing is presented. The nonlinear dimensionless Reynolds equation of the aerostatic journal bearing is solved by the finite difference method. Based on the principle of flow equilibrium, a new iterative algorithm named the variable step size successive approximation method is presented to adjust the pressure at the orifice in the iterative process and enhance the efficiency and convergence performance of the algorithm. A general program is developed to analyze the pressure distribution of the aerostatic journal bearing by Matlab tool. The results show that the improved finite difference method is highly effective, reliable, stable, and convergent. Even when very thin gas film thicknesses （less than 2 Win）are considered, the improved calculation method still yields a result and converges fast.展开更多
The lubrication design and heat transfer determination of bearing chambers in aeroengine require a sufficient understanding of the oil droplet-film interaction and physical characteristic in an oil/air two-phase flow ...The lubrication design and heat transfer determination of bearing chambers in aeroengine require a sufficient understanding of the oil droplet-film interaction and physical characteristic in an oil/air two-phase flow state. The analyses of oil droplet movement, mass and momentum transfer during the impingement of droplet/wall, as well as wall oil film thickness and flow velocity are very important for the bearing chamber lubrication and heat transfer calculation. An integrated model in combination with droplet movement, droplet/wall impact and film flow analysis is put forward initially based on the consideration of droplet size distribution. The model makes a contribution to provide more practical and feasible technical approach, which is not only for the study of droplet-film interaction and physical behavior in bearing chambers with oil/air two-phase flow phenomena, but also useful for an insight into the essence of physical course through droplet movement and deposition, film formation and flow. The influences of chamber geometries and operating conditions on droplet deposition mass and momentum transfer, and wall film thickness and velocity distribution are discussed. The feasibility of the method by theoretical analysis is also verified by the ex- isting experimental data. The current work is conducive to expose the physical behavior of wall oil film configuration and flow in bearing chamber, and also significant for bearing chamber lubrication and heat transfer study under oil/air two-phase flow conditions.展开更多
The influences of primary carbide size and type on the sliding wear behavior and rolling contact fatigue (RCF) properties of M50 bearing steel were systematically investigated under oil lubrication condition. A major ...The influences of primary carbide size and type on the sliding wear behavior and rolling contact fatigue (RCF) properties of M50 bearing steel were systematically investigated under oil lubrication condition. A major breakthrough was achieved in the influence of primary carbide on tribological behavior. The opposite effect brought by primary carbide size on the sliding wear resistance and RCF life of M50 bearing steel was determined. Wear resistance increased with an increase in the studied primary carbide size, whereas RCF life decreased significantly. Compared with the 0 R and R positions with a relatively small carbide size, the wear volume of the 1/2 R position with a large carbide size was the smallest. Compared with the 0 R and R positions, the L10 life of the 1/2 R position decreased by 82.7% and 84.8%, respectively. On the basis of the statistical correlation between primary carbide size and the two tribological properties, a critical maximum carbide size of 5-10 μm was proposed to achieve optimal tribological performance. This research suggests that the equivalent diameter of the primary carbide should be controlled to be smaller than 10 μm, but further decreasing primary carbide size to less than 5 μm is unnecessary. The influence of primary carbide type in M50 bearing steel on sliding wear resistance was also discussed. Results indicate that the MC-type carbides with higher elastic modulus and microhardness exhibit better wear resistance than the M2C-type carbides.展开更多
基金The National Natural Science Foundation of China(No50475073,50775036)the High Technology Research Program of Jiangsu Province(NoBG2006035)
文摘An improved finite difference method （FDM）is described to solve existing problems such as low efficiency and poor convergence performance in the traditional method adopted to derive the pressure distribution of aerostatic bearings. A detailed theoretical analysis of the pressure distribution of the orifice-compensated aerostatic journal bearing is presented. The nonlinear dimensionless Reynolds equation of the aerostatic journal bearing is solved by the finite difference method. Based on the principle of flow equilibrium, a new iterative algorithm named the variable step size successive approximation method is presented to adjust the pressure at the orifice in the iterative process and enhance the efficiency and convergence performance of the algorithm. A general program is developed to analyze the pressure distribution of the aerostatic journal bearing by Matlab tool. The results show that the improved finite difference method is highly effective, reliable, stable, and convergent. Even when very thin gas film thicknesses （less than 2 Win）are considered, the improved calculation method still yields a result and converges fast.
基金National Natural Science Foundation of China (50975233)
文摘The lubrication design and heat transfer determination of bearing chambers in aeroengine require a sufficient understanding of the oil droplet-film interaction and physical characteristic in an oil/air two-phase flow state. The analyses of oil droplet movement, mass and momentum transfer during the impingement of droplet/wall, as well as wall oil film thickness and flow velocity are very important for the bearing chamber lubrication and heat transfer calculation. An integrated model in combination with droplet movement, droplet/wall impact and film flow analysis is put forward initially based on the consideration of droplet size distribution. The model makes a contribution to provide more practical and feasible technical approach, which is not only for the study of droplet-film interaction and physical behavior in bearing chambers with oil/air two-phase flow phenomena, but also useful for an insight into the essence of physical course through droplet movement and deposition, film formation and flow. The influences of chamber geometries and operating conditions on droplet deposition mass and momentum transfer, and wall film thickness and velocity distribution are discussed. The feasibility of the method by theoretical analysis is also verified by the ex- isting experimental data. The current work is conducive to expose the physical behavior of wall oil film configuration and flow in bearing chamber, and also significant for bearing chamber lubrication and heat transfer study under oil/air two-phase flow conditions.
基金supported by the Strategic Priority Research Program of the Chinese Academy of Sciences(Grant No.XDC04040402)the financial and facility support for Liaoning Key Laboratory of Aero-engine Material Tribology.
文摘The influences of primary carbide size and type on the sliding wear behavior and rolling contact fatigue (RCF) properties of M50 bearing steel were systematically investigated under oil lubrication condition. A major breakthrough was achieved in the influence of primary carbide on tribological behavior. The opposite effect brought by primary carbide size on the sliding wear resistance and RCF life of M50 bearing steel was determined. Wear resistance increased with an increase in the studied primary carbide size, whereas RCF life decreased significantly. Compared with the 0 R and R positions with a relatively small carbide size, the wear volume of the 1/2 R position with a large carbide size was the smallest. Compared with the 0 R and R positions, the L10 life of the 1/2 R position decreased by 82.7% and 84.8%, respectively. On the basis of the statistical correlation between primary carbide size and the two tribological properties, a critical maximum carbide size of 5-10 μm was proposed to achieve optimal tribological performance. This research suggests that the equivalent diameter of the primary carbide should be controlled to be smaller than 10 μm, but further decreasing primary carbide size to less than 5 μm is unnecessary. The influence of primary carbide type in M50 bearing steel on sliding wear resistance was also discussed. Results indicate that the MC-type carbides with higher elastic modulus and microhardness exhibit better wear resistance than the M2C-type carbides.
