The extra-low cyclic fracture problem of medium carbon steel under axial fatigue loading was investigated. Several problems, such as the relations of the cycle times to the depth and tip radius of the notch, loading f...The extra-low cyclic fracture problem of medium carbon steel under axial fatigue loading was investigated. Several problems, such as the relations of the cycle times to the depth and tip radius of the notch, loading frequency, loading range and the parameters of fracture design for medium carbon steel on condition of extra-low axial fatigue loading were discussed based on the experiments. Experimental results indicated that the tension-pressure fatigue loading mode was suitable for extra-low cyclic fatigue fracture design of medium carbon steel and it resulted in low energy consumption, fracture surface with high quality, low cycle times, and high efficiency. The appropriate parameters were as follows： loading frequency 3-5 Hz, notch tip radius r = （0.2-0.3） mm, opening angle α = 60°, and notch depth t = （0.14-0.17）D.展开更多
Effects of rolling and cooling conditions on microstructure and mechanical properties of low carbon cold heading steel were investigated on a laboratory hot rolling mill. The results have shown that the mechanical pro...Effects of rolling and cooling conditions on microstructure and mechanical properties of low carbon cold heading steel were investigated on a laboratory hot rolling mill. The results have shown that the mechanical proper ties of low carbon steels exceed the standard requirements of ML30, ML35, ML40, and ML45 steel, respectively due to thermomechanical controlled processing （TMCP）. This is attributed to a significant amount of pearlite and the ferrite-grain refinement. Under the condition of relatively low temperature rolling, the mechanical properties exceed standard requirements of ML45 and ML30 steel after water cooling and air cooling, respectively. Fast cooling which leads to more pearlite and finer ferrite grains is more critical than finish rolling temperatures for low carbon cold heading steel. The specimen at high finish rolling temperature exhibits very good mechanical properties due to fast cooling. This result has great significance not only for energy saving and emission reduction, but also for low-carbon economy, because the goals of the replacement of medium-carbon by low-carbon are achieved with TMCP.展开更多
Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechan...Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechanical properties of the steel was investigated. The results showed that the mechanical properties of the low carbon cold heading steel could be significantly improved by TMCP without heat treatment. The improvement of mechanical properties can be attributed mainly to the ferrite grain refinement due to low temperature rolling. In the experiments the better ultimate tensile strength and ductility are obtained by lowering finishing cooling temperature within the temperature range from 650 ℃ to 550 ℃ since the interlamellar space in pearlite colonies become smaller. Good mechanical properties can be obtained in a proper austenite condition and thermomechanical processing parameter. The ferrite morphology has a more pronounced effect on the mechanical behavior than refinement of the microstructure. It is possible to realize the replacement of medium-carbon by low-carbon for 490 MPa grade cold heading steel with TMCP.展开更多
对Φ22 mm Q235-B圆钢进行了塔形试验、冷顶锻试验和轧制过程坯料低倍金相检验。结果表明:圆钢冷顶锻H/3级别的性能保证能力较差,但无缺陷碳结圆钢H/2级别的冷顶锻完好率有保证,有缺陷的碳结圆钢性能保证能力较差;轧制过程中各道次的不...对Φ22 mm Q235-B圆钢进行了塔形试验、冷顶锻试验和轧制过程坯料低倍金相检验。结果表明:圆钢冷顶锻H/3级别的性能保证能力较差,但无缺陷碳结圆钢H/2级别的冷顶锻完好率有保证,有缺陷的碳结圆钢性能保证能力较差;轧制过程中各道次的不均匀变形和挤压褶皱造成了圆钢表面的长条形缺陷,而表面和近表面缺陷是造成冷顶锻开裂的主要原因。展开更多
基金supported by the Ministry of Education of China(No.208152)Gansu Natural Science Foundation(No.3ZS061-A52-47).
文摘The extra-low cyclic fracture problem of medium carbon steel under axial fatigue loading was investigated. Several problems, such as the relations of the cycle times to the depth and tip radius of the notch, loading frequency, loading range and the parameters of fracture design for medium carbon steel on condition of extra-low axial fatigue loading were discussed based on the experiments. Experimental results indicated that the tension-pressure fatigue loading mode was suitable for extra-low cyclic fatigue fracture design of medium carbon steel and it resulted in low energy consumption, fracture surface with high quality, low cycle times, and high efficiency. The appropriate parameters were as follows： loading frequency 3-5 Hz, notch tip radius r = （0.2-0.3） mm, opening angle α = 60°, and notch depth t = （0.14-0.17）D.
基金Item Sponsored by National Natural Science Foundation of China(50334010)
文摘Effects of rolling and cooling conditions on microstructure and mechanical properties of low carbon cold heading steel were investigated on a laboratory hot rolling mill. The results have shown that the mechanical proper ties of low carbon steels exceed the standard requirements of ML30, ML35, ML40, and ML45 steel, respectively due to thermomechanical controlled processing （TMCP）. This is attributed to a significant amount of pearlite and the ferrite-grain refinement. Under the condition of relatively low temperature rolling, the mechanical properties exceed standard requirements of ML45 and ML30 steel after water cooling and air cooling, respectively. Fast cooling which leads to more pearlite and finer ferrite grains is more critical than finish rolling temperatures for low carbon cold heading steel. The specimen at high finish rolling temperature exhibits very good mechanical properties due to fast cooling. This result has great significance not only for energy saving and emission reduction, but also for low-carbon economy, because the goals of the replacement of medium-carbon by low-carbon are achieved with TMCP.
基金Sponsored by National Natural Science Foundation of China (50334010)Shenyang City Application Basic Research Project (1071198-1-00)
文摘Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechanical properties of the steel was investigated. The results showed that the mechanical properties of the low carbon cold heading steel could be significantly improved by TMCP without heat treatment. The improvement of mechanical properties can be attributed mainly to the ferrite grain refinement due to low temperature rolling. In the experiments the better ultimate tensile strength and ductility are obtained by lowering finishing cooling temperature within the temperature range from 650 ℃ to 550 ℃ since the interlamellar space in pearlite colonies become smaller. Good mechanical properties can be obtained in a proper austenite condition and thermomechanical processing parameter. The ferrite morphology has a more pronounced effect on the mechanical behavior than refinement of the microstructure. It is possible to realize the replacement of medium-carbon by low-carbon for 490 MPa grade cold heading steel with TMCP.
文摘对Φ22 mm Q235-B圆钢进行了塔形试验、冷顶锻试验和轧制过程坯料低倍金相检验。结果表明:圆钢冷顶锻H/3级别的性能保证能力较差,但无缺陷碳结圆钢H/2级别的冷顶锻完好率有保证,有缺陷的碳结圆钢性能保证能力较差;轧制过程中各道次的不均匀变形和挤压褶皱造成了圆钢表面的长条形缺陷,而表面和近表面缺陷是造成冷顶锻开裂的主要原因。
