The dynamic analysis and optimal design of reactive extraction are challenging due to high nonlinearity of model equations and tough decision of judging criteria. In this work, a dynamic rate-based method is developed...The dynamic analysis and optimal design of reactive extraction are challenging due to high nonlinearity of model equations and tough decision of judging criteria. In this work, a dynamic rate-based method is developed on g PROMS platform to get easy access to the solutions of reactive extraction with phase splitting. Based on rigorous criteria, dynamic analysis from initial state to final equilibrium(e.g., evolution of phase composition, mass transfer rate and reaction rate) and optimal design of operating conditions(e.g., extractant dosage and feed molar ratio) are achieved. To illustrate the method, the esterification of n-hexyl acetate is taken as an example. The approach proves to be reliable in the analysis and optimization of the exemplified system, which provides instructive reference for further process design and simulation of reactive extraction.展开更多
Esterification of methyl alcohol with acetic acid catalysed by Amberlyst-15 (cation-exchange resin) was carried out in a batch reactor in the temperature ranging between 318-338 K, at atmospheric pressure. The reactio...Esterification of methyl alcohol with acetic acid catalysed by Amberlyst-15 (cation-exchange resin) was carried out in a batch reactor in the temperature ranging between 318-338 K, at atmospheric pressure. The reaction rate increased with increase in catalyst concentration and reaction temperature, but decreased with an increase in water concentration. Stirrer speed had virtually no effect on the rate under the experimental conditions. The rate data were correlated with a second-order kinetic model based on homogeneous reaction. The apparent activation energy was found to be 22.9kJ mol-1 for the formation of methyl acetate. The methyl acetate production was carried out as batch and continuous in a packed bed reactive distillation column with high purity methyl acetate produced.展开更多
In this work,a strategy of"etching-modification filling-graft copolymerization"was proposed to load the acidic ionic polyionic liquid on the smooth ceramic surface.In this way,commercial ceramic Raschig ring...In this work,a strategy of"etching-modification filling-graft copolymerization"was proposed to load the acidic ionic polyionic liquid on the smooth ceramic surface.In this way,commercial ceramic Raschig rings were successfully transformed into the supported catalytic packing for the reactive distillation,and were further evaluated with esterification reaction of ethyl acetate by means of the fully mixed reactor,the ultrasonic destruction,the cyclic catalysis reaction and the lab-scale distillation column experiment.This catalyst coating has good adhesion with the substrate.It can withstand 24 h of ultrasound damage and shows good stability in three cycle catalytic experiments.This kind of coated catalyst has better catalytic activity than the commercial Amberlyst 15 dry.In the lab-scale reaction distillation,the supported catalyst Raschig ring can achieve a higher conversion in comparison with the tea bag catalytic packing of Amberlyst 15 dry under some conditions.展开更多
In this paper, a reactive distillation (RD) column was applied for synthesis n-butyl acetate from n-butanol and acetic acid. The Langmuir-Hinshelwood-Hougen-Watson (LHHW) kinetic model and an equilibrium stage model f...In this paper, a reactive distillation (RD) column was applied for synthesis n-butyl acetate from n-butanol and acetic acid. The Langmuir-Hinshelwood-Hougen-Watson (LHHW) kinetic model and an equilibrium stage model for separation were employed to study the RD process. The results obtained from the equilibrium stage model agreed well with the experiments. The effects of operating variables on the n-butanol conversion and n-butyl acetate purity were further investigated. The optimal column configuration for the production of n-butyl acetate was designed with 5 rectifying stages, 8 reaction stages and 13 stripping stages by the simulation study. According to the simulation results, n-butanol conversion and n-butyl acetate purity all reached greater than 96%.展开更多
The catalytic packing is the core component of the catalytic distillation,and how the catalyst exists in the packing has significant influence on the process.To investigate the effect of catalyst packings on the catal...The catalytic packing is the core component of the catalytic distillation,and how the catalyst exists in the packing has significant influence on the process.To investigate the effect of catalyst packings on the catalytic distillation process,the classical ethyl acetate reactive distillation system was utilized,and a supported catalytic packing(SCP)was prepared in comparison with the conventional tea-bag catalytic packing(TBP).Laboratory scale experiments showed that the ethyl acetate conversion of the SCP was superior to the TBP at a low catalyst loading.The effects of reaction kinetics,mass transfer performance and actual catalytic efficiency of the packings on this process were regarded as reasons and studied by combining the experiments and numerical simulation.Results suggested that the relatively immediate“in-situ separation”caused by the rapid reaction kinetics and better mass transfer performance of SCP may be a main reason for the difference of the conversion.展开更多
A new separation method, reactive extractive distillation, was put forward for separating water and acetic acid. The separation mechanism was analyzed through infrared spectra technique. Isobaric vapor-liquid equilibr...A new separation method, reactive extractive distillation, was put forward for separating water and acetic acid. The separation mechanism was analyzed through infrared spectra technique. Isobaric vapor-liquid equilibrium (VLE) data at 101.33 kPa for the binary or ternary systems consisting of water, acetic acid and tributylamine were measured. The activity coefficients were correlated by using Wilson, NRTL, and UNIQUAC Equations.The VLE experiment showed that tributylamine could enhance the relative volatility of water to acetic acid. An extractive distillation experiment was carried out and proved that tributylamine was a good extractive solvent.展开更多
首先在间歇反应条件下考察了基于吡咯烷酮/咪唑阳离子的5种硫酸氢盐离子液体作为催化剂用于乙酸和乙醇酯化反应的催化活性,并与浓硫酸进行了比较。然后选取成本最低和催化效果较佳的离子液体——2-吡咯烷酮硫酸氢盐离子液体([Hnhp]HSO4)...首先在间歇反应条件下考察了基于吡咯烷酮/咪唑阳离子的5种硫酸氢盐离子液体作为催化剂用于乙酸和乙醇酯化反应的催化活性,并与浓硫酸进行了比较。然后选取成本最低和催化效果较佳的离子液体——2-吡咯烷酮硫酸氢盐离子液体([Hnhp]HSO4),采用反应精馏技术,进行了连续酯化制备乙酸乙酯的研究。结果表明,当釜液酸醇比为6∶1(均为摩尔比),[Hnhp]HSO4用量为乙酸物质的量的0.5%,釜温110℃,原料进料速度为40 m L/h,进料醇酸比为1.02∶1,回流比为1,回流酯流速为35 m L/h,反应48 h,塔顶粗酯的酯含量达94%~96%,过程可保持较好的连续性和稳定性。相比于传统的浓硫酸催化剂,离子液体[Hnhp]HSO4对设备腐蚀性小,对环境友好。展开更多
基金Supported by the National Natural Science Foundation of China(21776074,21576081,2181101120).
文摘The dynamic analysis and optimal design of reactive extraction are challenging due to high nonlinearity of model equations and tough decision of judging criteria. In this work, a dynamic rate-based method is developed on g PROMS platform to get easy access to the solutions of reactive extraction with phase splitting. Based on rigorous criteria, dynamic analysis from initial state to final equilibrium(e.g., evolution of phase composition, mass transfer rate and reaction rate) and optimal design of operating conditions(e.g., extractant dosage and feed molar ratio) are achieved. To illustrate the method, the esterification of n-hexyl acetate is taken as an example. The approach proves to be reliable in the analysis and optimization of the exemplified system, which provides instructive reference for further process design and simulation of reactive extraction.
基金the Research Fund of Istanbul University. Project number: 944/090597.
文摘Esterification of methyl alcohol with acetic acid catalysed by Amberlyst-15 (cation-exchange resin) was carried out in a batch reactor in the temperature ranging between 318-338 K, at atmospheric pressure. The reaction rate increased with increase in catalyst concentration and reaction temperature, but decreased with an increase in water concentration. Stirrer speed had virtually no effect on the rate under the experimental conditions. The rate data were correlated with a second-order kinetic model based on homogeneous reaction. The apparent activation energy was found to be 22.9kJ mol-1 for the formation of methyl acetate. The methyl acetate production was carried out as batch and continuous in a packed bed reactive distillation column with high purity methyl acetate produced.
基金financial support provided by the National Natural Science Foundation of China(No.21978243)。
文摘In this work,a strategy of"etching-modification filling-graft copolymerization"was proposed to load the acidic ionic polyionic liquid on the smooth ceramic surface.In this way,commercial ceramic Raschig rings were successfully transformed into the supported catalytic packing for the reactive distillation,and were further evaluated with esterification reaction of ethyl acetate by means of the fully mixed reactor,the ultrasonic destruction,the cyclic catalysis reaction and the lab-scale distillation column experiment.This catalyst coating has good adhesion with the substrate.It can withstand 24 h of ultrasound damage and shows good stability in three cycle catalytic experiments.This kind of coated catalyst has better catalytic activity than the commercial Amberlyst 15 dry.In the lab-scale reaction distillation,the supported catalyst Raschig ring can achieve a higher conversion in comparison with the tea bag catalytic packing of Amberlyst 15 dry under some conditions.
文摘In this paper, a reactive distillation (RD) column was applied for synthesis n-butyl acetate from n-butanol and acetic acid. The Langmuir-Hinshelwood-Hougen-Watson (LHHW) kinetic model and an equilibrium stage model for separation were employed to study the RD process. The results obtained from the equilibrium stage model agreed well with the experiments. The effects of operating variables on the n-butanol conversion and n-butyl acetate purity were further investigated. The optimal column configuration for the production of n-butyl acetate was designed with 5 rectifying stages, 8 reaction stages and 13 stripping stages by the simulation study. According to the simulation results, n-butanol conversion and n-butyl acetate purity all reached greater than 96%.
基金support provided by National Natural Science Foundation of China(21978243).
文摘The catalytic packing is the core component of the catalytic distillation,and how the catalyst exists in the packing has significant influence on the process.To investigate the effect of catalyst packings on the catalytic distillation process,the classical ethyl acetate reactive distillation system was utilized,and a supported catalytic packing(SCP)was prepared in comparison with the conventional tea-bag catalytic packing(TBP).Laboratory scale experiments showed that the ethyl acetate conversion of the SCP was superior to the TBP at a low catalyst loading.The effects of reaction kinetics,mass transfer performance and actual catalytic efficiency of the packings on this process were regarded as reasons and studied by combining the experiments and numerical simulation.Results suggested that the relatively immediate“in-situ separation”caused by the rapid reaction kinetics and better mass transfer performance of SCP may be a main reason for the difference of the conversion.
文摘A new separation method, reactive extractive distillation, was put forward for separating water and acetic acid. The separation mechanism was analyzed through infrared spectra technique. Isobaric vapor-liquid equilibrium (VLE) data at 101.33 kPa for the binary or ternary systems consisting of water, acetic acid and tributylamine were measured. The activity coefficients were correlated by using Wilson, NRTL, and UNIQUAC Equations.The VLE experiment showed that tributylamine could enhance the relative volatility of water to acetic acid. An extractive distillation experiment was carried out and proved that tributylamine was a good extractive solvent.
文摘首先在间歇反应条件下考察了基于吡咯烷酮/咪唑阳离子的5种硫酸氢盐离子液体作为催化剂用于乙酸和乙醇酯化反应的催化活性,并与浓硫酸进行了比较。然后选取成本最低和催化效果较佳的离子液体——2-吡咯烷酮硫酸氢盐离子液体([Hnhp]HSO4),采用反应精馏技术,进行了连续酯化制备乙酸乙酯的研究。结果表明,当釜液酸醇比为6∶1(均为摩尔比),[Hnhp]HSO4用量为乙酸物质的量的0.5%,釜温110℃,原料进料速度为40 m L/h,进料醇酸比为1.02∶1,回流比为1,回流酯流速为35 m L/h,反应48 h,塔顶粗酯的酯含量达94%~96%,过程可保持较好的连续性和稳定性。相比于传统的浓硫酸催化剂,离子液体[Hnhp]HSO4对设备腐蚀性小,对环境友好。
