In order to optimize the current grinding procedure of the backup roll of 2050 continuously variable crown (CVC) mills, the behavior of rolling contact fatigue (RCF) cracking was investigated. Two RCF short cracks, in...In order to optimize the current grinding procedure of the backup roll of 2050 continuously variable crown (CVC) mills, the behavior of rolling contact fatigue (RCF) cracking was investigated. Two RCF short cracks, including vertical short crack and ratcheting short crack initiated from ratcheting, were observed. The behavior of both RCF cracks was analyzed in detail. Then a modified grinding procedure was proposed according to the behavior of RCF cracks and the preventive grinding strategy.展开更多
The thermal fatigue behaviour of steel 5CrMnMo after various heat treatments has been examined by means of Coffin-model and self-strained thermal fatigue testing machines.The thermal fatigue crack initiation and propa...The thermal fatigue behaviour of steel 5CrMnMo after various heat treatments has been examined by means of Coffin-model and self-strained thermal fatigue testing machines.The thermal fatigue crack initiation and propagation have been observed under SEM and TEM. The majority of thermal fatigue cracks of the quenched samples initiated firstly at the grain boundaries and that of the quenched-tempered samples at the breakage interface of the car- bide and matrix.The thermal fatigue cracks of either quenched or quenched-tempered steel propagated mainly along the breakage interface of carbide and grain boundaries.展开更多
Fatigue properties of high-strength steels become more and more sensitive to inclusions with enhancing the ultimate tensile strength (UTS) because the inclusions often cause a relatively low fatigue strength and a lar...Fatigue properties of high-strength steels become more and more sensitive to inclusions with enhancing the ultimate tensile strength (UTS) because the inclusions often cause a relatively low fatigue strength and a large scatter of fatigue lives. In this work, four S–N curves and more than 200 fatigue fracture morphologies were comprehensively investigated with a special focus on the size and type of inclusions at the fatigue cracking origin in GCr15 steel with a wide strength range by different heat treatments after high-cycle fatigue (HCF). It is found that the percentage of fatigue failure induced by the inclusion including Al2 O3 and TiN gradually increases with increasing the UTS, while the percentage of failure at sample surfaces decreases conversely and the fatigue strength first increases and then decreases. Besides, it is interestingly noted that the inclusion sizes at the cracking origin for TiN are smaller than that for Al2 O3 because the stress concentration factor for TiN is larger than that for Al2 O3 based on the finite element simulation. For the first time, a new fatigue cracking criterion including the isometric inclusion size line in the strength-toughness coordinate system with specific physical meaning was established to reveal the relationship among the UTS, fracture toughness, and the critical inclusion size considering different types of inclusions based on the fracture mechanics. And the critical inclusion size of Al2 O3 is about 1.33 times of TiN. The fatigue cracking criterion could be used to judge whether fatigue fracture occurred at inclusions or not and provides a theoretical basis for controlling the scale of different inclusion types for high-strength steels. Our work may offer a new perspective on the critical inclusion size in terms of the inclusion types, which is of scientific interest and has great merit to industrial metallurgical control for anti-fatigue design.展开更多
Strong anisotropic corrosion and mechanical properties caused by specimen orientations greatly limit the applications of wrought magnesium alloys.To investigate the influences of specimen orientation,the corrosion tes...Strong anisotropic corrosion and mechanical properties caused by specimen orientations greatly limit the applications of wrought magnesium alloys.To investigate the influences of specimen orientation,the corrosion tests and(corrosion)fatigue crack growth tests were conducted.The rolled and transverse surfaces of the materials show distinct corrosion rate differences in the stable corrosion stage,but the truth is the opposite for the initial stage of corrosion.In air,specimen orientations have a significant influence on the plastic deformation mechanisms near the crack tip,which results in different fatigue fracture surfaces and cracking paths.Compared with R-T specimens,N-T specimens show a slower fatigue crack growth(FCG)rate in air,which can be attributed to crack closure effects and deformation twinning near the crack tip.The corrosion environment will not significantly change the main plastic deformation mechanisms for the same type of specimen.However,the FCG rate in phosphate buffer saline(PBS)is one order of magnitude higher than that in air,which is caused by the combined effects of hydrogen-induced cracking and anodic dissolution.Owing to the similar corrosion rates at crack tips,the specimens with different orientations display close FCG rates in PBS.展开更多
In this paper, a hierarchical approach is proposed for the evaluation of fatigue cracking in asphalt concrete pavements considering three different levels of complexities in the representation of the material behaviou...In this paper, a hierarchical approach is proposed for the evaluation of fatigue cracking in asphalt concrete pavements considering three different levels of complexities in the representation of the material behaviour, design parameters characterization and the determination of the pavement response as well as damage computation. Based on the developed hierarchical approach, three damage computation levels are identified and proposed. The levels of fatigue damage analysis provides pavement engineers a variety of tools that can be used for pavement analysis depending on the availability of data, required level of prediction accuracy and computational power at their disposal. The hierarchical approach also provides a systematic approach for the understanding of the fundamental mechanisms of pavement deterioration, the elimination of the empiricism associated with pavement design today and the transition towards the use of sound principles of mechanics in pavement analysis and design.展开更多
The fatigue cracking behavior at twin boundaries(TBs)in a Co Cr Fe Mn Ni high-entropy alloy with three different grain sizes was systematically investigated under low-cycle fatigue.Irrespective of grain size,the chang...The fatigue cracking behavior at twin boundaries(TBs)in a Co Cr Fe Mn Ni high-entropy alloy with three different grain sizes was systematically investigated under low-cycle fatigue.Irrespective of grain size,the change from slip band cracking to TB cracking occurred with increasing the difference in the Schmid factors(DSF)between matrix and twin.However,the required critical DSF for the transition of the dominant cracking mode decreases with decreasing grain size due to the reduced slip band spacing that increases the impingement sites on the TBs and facilitates the coalescence of defects and voids to initiate TB cracks.展开更多
Fracture and fatigue cracking in asphalt binder are two of most serious problems for pavement engineers. In this paper, we present a new comprehensive approach, which consists both of dimensional analysis using Buckin...Fracture and fatigue cracking in asphalt binder are two of most serious problems for pavement engineers. In this paper, we present a new comprehensive approach, which consists both of dimensional analysis using Buckingham H Theorem and J-integral analysis based on classic fracture mechanics, to evaluate the fracture and fatigue on asphalt binder. It is discovered that the dimensional analysis could provide a new perspective to analyze the asphalt fracture and fatigue cracking mechanism.展开更多
Twin boundaries(TBs) are key factors influencing the mechanical properties of crystalline materials. We have investigated the intrinsic fatigue cracking mechanisms of TBs during the past decade. The effects of TB or...Twin boundaries(TBs) are key factors influencing the mechanical properties of crystalline materials. We have investigated the intrinsic fatigue cracking mechanisms of TBs during the past decade. The effects of TB orientations on the fatigue cracking mechanisms were revealed via cyclic deformation of a series of grown Cu bicrystals with a sole TB. Furthermore, the combined effects of crystallographic orientation and stacking fault energy(SFE) on the fatigue cracking mechanisms were clarified through cyclic deformation of polycrystalline Cu and Cu alloys. Both developments were reviewed in this report which will provide implications to optimize the interfacial design for the improvement of fatigue performance of metallic materials.展开更多
Fatigue cracking behavior from a notch was investigated at room temperature for Ti-6.SAI-3.5Mo-1.5Zr- 0.3Si (TClI) alloys with four different microstructures obtained at different cooling rates from the β transus t...Fatigue cracking behavior from a notch was investigated at room temperature for Ti-6.SAI-3.5Mo-1.5Zr- 0.3Si (TClI) alloys with four different microstructures obtained at different cooling rates from the β transus temperature. It was found that the alloy with lamellar structures consisting of α/β lamellae or acicular α' martensite laths had a higher fatigue crack initiation threshold from the notch, while the bimodal structure with coarse a grain had a lower fatigue cracking resistance. The alloy with α/β lamellar structure showed a higher fatigue crack growth resistance. The length scales of the microstructures were characterized to correlate with fatigue cracking behavior. Fatigue cracking mechanism related to microstructures was discussed.展开更多
The surface composite modification of the 7050 aluminum alloy friction stir-welded joints was performed by shot peening(SP)/multiple rotation rolling(MRR)and MRR/SP,and the fatigue performance of the nugget zone(NZ)wa...The surface composite modification of the 7050 aluminum alloy friction stir-welded joints was performed by shot peening(SP)/multiple rotation rolling(MRR)and MRR/SP,and the fatigue performance of the nugget zone(NZ)was investigated.The results demonstrated that the fatigue life of SP/MRR samples is longer than that of MRR/SP.On the plane 150μm below the surface.The grains with high angle grain boundary account for 71.5%and 34.3%for MRR/SP and SP/MRR samples,respectively.The crack propagation path of the MRR/SP is transgranular and intergranular,and it is intergranular for the MRR/SP.Multitudinous fatigue striations and some voids appeared at the fracture during the stable crack propagation stage.However,fatigue striations for SP/MRR are with smaller spacing,fewer holes,and smaller size under SP/MRR compared with fatigue fracture of MRR/SP.The differences in fatigue properties and fracture characteristics of the NZ are related to the microstructure after the two combined surface modifications.展开更多
Fatigue cracks that develop in civil infrastructure such as steel bridges due to repetitive loads pose a major threat to structural integrity.Despite being the most common practice for fatigue crack detection,human vi...Fatigue cracks that develop in civil infrastructure such as steel bridges due to repetitive loads pose a major threat to structural integrity.Despite being the most common practice for fatigue crack detection,human visual inspection is known to be labor intensive,time-consuming,and prone to error.In this study,a computer vision-based fatigue crack detection approach using a short video recorded under live loads by a moving consumer-grade camera is presented.The method detects fatigue crack by tracking surface motion and identifies the differential motion pattern caused by opening and closing of the fatigue crack.However,the global motion introduced by a moving camera in the recorded video is typically far greater than the actual motion associated with fatigue crack opening/closing,leading to false detection results.To overcome the challenge,global motion compensation(GMC)techniques are introduced to compensate for camera-induced movement.In particular,hierarchical model-based motion estimation is adopted for 2D videos with simple geometry and a new method is developed by extending the bundled camera paths approach for 3D videos with complex geometry.The proposed methodology is validated using two laboratory test setups for both in-plane and out-of-plane fatigue cracks.The results confirm the importance of motion compensation for both 2D and 3D videos and demonstrate the effectiveness of the proposed GMC methods as well as the subsequent crack detection algorithm.展开更多
Fatigue failure phenomena of the concrete structures under long-term low amplitude loading have attractedmore attention.Some structures,such as wind power towers,offshore platforms,and high-speed railways,may resist m...Fatigue failure phenomena of the concrete structures under long-term low amplitude loading have attractedmore attention.Some structures,such as wind power towers,offshore platforms,and high-speed railways,may resist millions of cycles loading during their intended lives.Over the past century,analytical methods for concrete fatigue are emerging.It is concluded that models for the concrete fatigue calculation can fall into four categories:the empirical model relying on fatigue tests,fatigue crack growth model in fracture mechanics,fatigue damage evolution model based on damage mechanics and advanced machine learning model.In this paper,a detailed review of fatigue computing methodology for concrete is presented,and the characteristics of different types of fatigue models have been stated and discussed.展开更多
Magnesium alloys with a long-period stacking ordered(LPSO)structure usually possess excellent static strength,but their fatigue behaviors are poorly understood.This work presents the effect of the LPSO structure on th...Magnesium alloys with a long-period stacking ordered(LPSO)structure usually possess excellent static strength,but their fatigue behaviors are poorly understood.This work presents the effect of the LPSO structure on the crack behaviors of Mg alloys in a very high cycle fatigue(VHCF)regime.The LPSO lamellas lead to a facet-like cracking process along the basal planes at the crack initiation site and strongly prohibit the early crack propagation by deflecting the growth direction.The stress intensity factor at the periphery of the faceted area is much higher than the conventional LPSO-free Mg alloys,contributing higher fatigue crack propagation threshold of LPSO-containing Mg alloys.Microstructure observation at the facets reveals a layer of ultrafine grains at the fracture surface due to the cyclic contact of the crack surface,which supports the numerous cyclic pressing model describing the VHCF crack initiation behavior.展开更多
Predicting potential risks associated with the fatigue of key structural components is crucial in engineering design.However,fatigue often involves entangled complexities of material microstructures and service condit...Predicting potential risks associated with the fatigue of key structural components is crucial in engineering design.However,fatigue often involves entangled complexities of material microstructures and service conditions,making diagnosis and prognosis of fatigue damage challenging.We report a statistical learning framework to predict the growth of fatigue cracks and the life-to-failure of the components under loading conditions with uncertainties.Digital libraries of fatigue crack patterns and the remaining life are constructed by high-fidelity physical simulations.Dimensionality reduction and neural network architectures are then used to learn the history dependence and nonlinearity of fatigue crack growth.Path-slicing and re-weighting techniques are introduced to handle the statistical noises and rare events.The predicted fatigue crack patterns are self-updated and self-corrected by the evolving crack patterns.The end-to-end approach is validated by representative examples with fatigue cracks in plates,which showcase the digital-twin scenario in real-time structural health monitoring and fatigue life prediction for maintenance management decision-making.展开更多
Fatigue crack propagation (FCP) behaviors were studied to understand the role of SiC particles in 10 wt pct SiCp/A2024 composites and Si particles in casting aluminum alloy A356. The results show that a few particle...Fatigue crack propagation (FCP) behaviors were studied to understand the role of SiC particles in 10 wt pct SiCp/A2024 composites and Si particles in casting aluminum alloy A356. The results show that a few particles appeared on the fracture surfaces in SiCp/Al composites even at high △K region, which indicates that cracks propagated predominantly within the matrix avoiding SiC particles due to the high strength of the particles and the strong particle/matrix interface. In casting aluminum alloy, Si particle debonding was more prominent.Compared with SiCp/Al composite, the casting aluminum alloy exhibited lower FCP rates, but had a slight steeper slope in the Paris region. Crack deflection and branching were found to be more remarkable in the casting aluminum alloy than that in the SiCp/Al composites, which may be contributed to higher FCP resistance in casting aluminum alloy.展开更多
The mechanism of oxide inclusions in fatigue crack initiation in the very-high cycle fatigue(VHCF)regime was clarified by subjecting bearing steels deoxidized by Al(Al-deoxidized steel)and Si(Si-deoxidized steel)to ul...The mechanism of oxide inclusions in fatigue crack initiation in the very-high cycle fatigue(VHCF)regime was clarified by subjecting bearing steels deoxidized by Al(Al-deoxidized steel)and Si(Si-deoxidized steel)to ultrasonic tension-compression fatigue tests(stress ratio,R=−1)and analyzing the characteristics of the detected inclusions.Results show that the main types of inclusions in Si-and Al-deoxidized steels are silicate and calcium aluminate,respectively.The content of calcium aluminate inclusions larger than 15μm in Si-deoxidized steel is lower than that in Al-deoxidized steel,and the difference observed may be attributed to different inclusion generation processes during melting.Despite differences in their cleanliness and total oxygen contents,the Si-and Al-deoxidized steels show similar VHCF lives.The factors causing fatigue failure in these steels reveal distinct differences.Calcium aluminate inclusions are responsible for the cracks in Al-deoxidized steel.By comparison,most fatigue cracks in Si-deoxidized steel are triggered by the inhomogeneity of a steel matrix,which indicates that the damage mechanisms of the steel matrix can be a critical issue for this type of steel.A minor portion of the cracks in Si-deoxidized steel could be attributed to different types of inclusions.The mechanisms of fatigue fracture caused by calcium aluminate and silicate inclusions were further analyzed.Calcium aluminate inclusions first separate from the steel matrix and then trigger crack generation.Silicate inclusions and the steel matrix are closely combined in a fatigue process;thus,these inclusions have mild effects on the fatigue life of bearing steels.Si/Mn deoxidation is an effective method to produce high-quality bearing steel with a long fatigue life and good liquid steel fluidity.展开更多
Fatigue fracture is one of the main failure modes of Ti-6A1-4V alloy,fracture toughness and crack closure have strong effects on the fatigue crack growth(FCG)rate of Ti-6A1-4V alloy.The FCG rate of Ti-6A1-4V is inve...Fatigue fracture is one of the main failure modes of Ti-6A1-4V alloy,fracture toughness and crack closure have strong effects on the fatigue crack growth(FCG)rate of Ti-6A1-4V alloy.The FCG rate of Ti-6A1-4V is investigated by using experimental and analytical methods.The effects of stress ratio,crack closure and fracture toughness on the FCG rate are studied and discussed.A modified prediction model of the FCG rate is proposed,and the relationship between the fracture toughness and the stress intensity factor(SIF)range is redefined by introducing a correcting coefficient.Notched plate fatigue tests(including the fracture toughness test and the FCG rate test)are conducted to investigate the influence of affecting factors on the FCG rate.Comparisons between the predicted results of the proposed model,the Paris model,the Walker model,the Sadananda model,and the experimental data show that the proposed model gives the best agreement with the test data particularly in the near-threshold region and the Paris region,and the corresponding calculated fatigue life is also accurate in the same regions.By considering the effects of fracture toughness and crack closure,the novel FCG rate prediction model not only improves the estimating accuracy,but also extends the adaptability of the FCG rate prediction model in engineering.展开更多
The formation and growth of thermal fatigue crack in chromium wear resistant cast iron was investigated, and the effect of hot deformation on the crack was analyzed by means of optical microscope and scanning electron...The formation and growth of thermal fatigue crack in chromium wear resistant cast iron was investigated, and the effect of hot deformation on the crack was analyzed by means of optical microscope and scanning electron microscope and high frequency induction thermal fatigue tester. The results show that eutectic carbide is the main location and passage for initiation and extension of thermal fatigue cracks, hot deformation can improve the eutectic carbiders morphology and distribution, inhibit the generation and propagation of thermal fatigue cracks. In the experiment, the propagation rate of thermal fatigue crack reduces with the quantity of hot deformation increasing, which was analyzed in the point view of the activation energy of crack propagation.展开更多
Experimental study is performed on the probabilistic models for the long fatigue crack growth rates (da/dN) of LZ50 axle steel. An equation for crack growth rate was derived to consider the trend of stress intensity...Experimental study is performed on the probabilistic models for the long fatigue crack growth rates (da/dN) of LZ50 axle steel. An equation for crack growth rate was derived to consider the trend of stress intensity factor range going down to the threshold and the average stress effect. The probabilistic models were presented on the equation. They consist of the probabilistic da/dN-△K relations, the confidence-based da/dN-△K relations, and the probabilistic- and confidence-based da/dN-△K relations. Efforts were made respectively to characterize the effects of probabilistic assessments due to the scattering regularity of test data, the number of sampling, and both of them. These relations can provide wide selections for practice. Analysis on the test data of LZ50 steel indicates that the present models are available and feasible.展开更多
Threshold stress values, muging from ~8 to 16MPa·m1/2 can be obtained in a Ni-base alloy GH586 by varying the microstructure through heat treatments. The threshold and low crack growth rate behaviors at room tem...Threshold stress values, muging from ~8 to 16MPa·m1/2 can be obtained in a Ni-base alloy GH586 by varying the microstructure through heat treatments. The threshold and low crack growth rate behaviors at room temperature, with varying groin size and γ'-distribution, have been investigated. The results indicate that grain size is an important microstructurol parameter that affects fatigue crack growth threshold and propagation behaviors, as the values of △Kth increase with increasing grain size, but the γ' -distribution also has important effect. Analyses show that the effects of groin size on threshold and low crack-growth rate behavior result from heterogeneous deformation and roughness-induced crack closure due to crystallographic slipping and cracking in coarse microstructure. The higher △Kth and lower fatigue crack growth rate with increasing amounts of fine γ' phases are closely related to less damage accumulation level in deformation zone of crack-tip resulted from heterogeneous deformation due to dislocations' shearing γ' precipitates.展开更多
文摘In order to optimize the current grinding procedure of the backup roll of 2050 continuously variable crown (CVC) mills, the behavior of rolling contact fatigue (RCF) cracking was investigated. Two RCF short cracks, including vertical short crack and ratcheting short crack initiated from ratcheting, were observed. The behavior of both RCF cracks was analyzed in detail. Then a modified grinding procedure was proposed according to the behavior of RCF cracks and the preventive grinding strategy.
文摘The thermal fatigue behaviour of steel 5CrMnMo after various heat treatments has been examined by means of Coffin-model and self-strained thermal fatigue testing machines.The thermal fatigue crack initiation and propagation have been observed under SEM and TEM. The majority of thermal fatigue cracks of the quenched samples initiated firstly at the grain boundaries and that of the quenched-tempered samples at the breakage interface of the car- bide and matrix.The thermal fatigue cracks of either quenched or quenched-tempered steel propagated mainly along the breakage interface of carbide and grain boundaries.
基金financially sup-ported by the National Natural Science Foundation of China(NSFC)(Grant Nos.52001310,52130002,and 51771208)the Strategic Pri-ority Research Program of the Chinese Academy of Sciences(Grant No.XDC04040502)+3 种基金the National Science and Technology Major Project(No.J2019-VI-0019-0134)Outstanding Postgraduate Inno-vative Research Project of Institute of Metal Research,CAS(No.1193002090)KC Wong Education Foundation(No.GJTD-2020-09)Institute of Metal Research Innovation Fund(No.2023-ZD01).
文摘Fatigue properties of high-strength steels become more and more sensitive to inclusions with enhancing the ultimate tensile strength (UTS) because the inclusions often cause a relatively low fatigue strength and a large scatter of fatigue lives. In this work, four S–N curves and more than 200 fatigue fracture morphologies were comprehensively investigated with a special focus on the size and type of inclusions at the fatigue cracking origin in GCr15 steel with a wide strength range by different heat treatments after high-cycle fatigue (HCF). It is found that the percentage of fatigue failure induced by the inclusion including Al2 O3 and TiN gradually increases with increasing the UTS, while the percentage of failure at sample surfaces decreases conversely and the fatigue strength first increases and then decreases. Besides, it is interestingly noted that the inclusion sizes at the cracking origin for TiN are smaller than that for Al2 O3 because the stress concentration factor for TiN is larger than that for Al2 O3 based on the finite element simulation. For the first time, a new fatigue cracking criterion including the isometric inclusion size line in the strength-toughness coordinate system with specific physical meaning was established to reveal the relationship among the UTS, fracture toughness, and the critical inclusion size considering different types of inclusions based on the fracture mechanics. And the critical inclusion size of Al2 O3 is about 1.33 times of TiN. The fatigue cracking criterion could be used to judge whether fatigue fracture occurred at inclusions or not and provides a theoretical basis for controlling the scale of different inclusion types for high-strength steels. Our work may offer a new perspective on the critical inclusion size in terms of the inclusion types, which is of scientific interest and has great merit to industrial metallurgical control for anti-fatigue design.
基金the National Natural Science Foundation of China(Nos.52175143 and 51571150)。
文摘Strong anisotropic corrosion and mechanical properties caused by specimen orientations greatly limit the applications of wrought magnesium alloys.To investigate the influences of specimen orientation,the corrosion tests and(corrosion)fatigue crack growth tests were conducted.The rolled and transverse surfaces of the materials show distinct corrosion rate differences in the stable corrosion stage,but the truth is the opposite for the initial stage of corrosion.In air,specimen orientations have a significant influence on the plastic deformation mechanisms near the crack tip,which results in different fatigue fracture surfaces and cracking paths.Compared with R-T specimens,N-T specimens show a slower fatigue crack growth(FCG)rate in air,which can be attributed to crack closure effects and deformation twinning near the crack tip.The corrosion environment will not significantly change the main plastic deformation mechanisms for the same type of specimen.However,the FCG rate in phosphate buffer saline(PBS)is one order of magnitude higher than that in air,which is caused by the combined effects of hydrogen-induced cracking and anodic dissolution.Owing to the similar corrosion rates at crack tips,the specimens with different orientations display close FCG rates in PBS.
文摘In this paper, a hierarchical approach is proposed for the evaluation of fatigue cracking in asphalt concrete pavements considering three different levels of complexities in the representation of the material behaviour, design parameters characterization and the determination of the pavement response as well as damage computation. Based on the developed hierarchical approach, three damage computation levels are identified and proposed. The levels of fatigue damage analysis provides pavement engineers a variety of tools that can be used for pavement analysis depending on the availability of data, required level of prediction accuracy and computational power at their disposal. The hierarchical approach also provides a systematic approach for the understanding of the fundamental mechanisms of pavement deterioration, the elimination of the empiricism associated with pavement design today and the transition towards the use of sound principles of mechanics in pavement analysis and design.
基金supported financially by the Australian Research Council(Nos.DE170100053 and DP190102243)the Open Foundation of State Key Laboratory of Powder Metallurgy at Central South University+1 种基金the National Natural Science Foundation of China(No.51771229)The University of Sydney under the Robinson Fellowship Scheme.
文摘The fatigue cracking behavior at twin boundaries(TBs)in a Co Cr Fe Mn Ni high-entropy alloy with three different grain sizes was systematically investigated under low-cycle fatigue.Irrespective of grain size,the change from slip band cracking to TB cracking occurred with increasing the difference in the Schmid factors(DSF)between matrix and twin.However,the required critical DSF for the transition of the dominant cracking mode decreases with decreasing grain size due to the reduced slip band spacing that increases the impingement sites on the TBs and facilitates the coalescence of defects and voids to initiate TB cracks.
文摘Fracture and fatigue cracking in asphalt binder are two of most serious problems for pavement engineers. In this paper, we present a new comprehensive approach, which consists both of dimensional analysis using Buckingham H Theorem and J-integral analysis based on classic fracture mechanics, to evaluate the fracture and fatigue on asphalt binder. It is discovered that the dimensional analysis could provide a new perspective to analyze the asphalt fracture and fatigue cracking mechanism.
基金supported by the National Natural Science Foundation of China (NSFC) under Grant Nos. 51471170, 51501197 and 51571198
文摘Twin boundaries(TBs) are key factors influencing the mechanical properties of crystalline materials. We have investigated the intrinsic fatigue cracking mechanisms of TBs during the past decade. The effects of TB orientations on the fatigue cracking mechanisms were revealed via cyclic deformation of a series of grown Cu bicrystals with a sole TB. Furthermore, the combined effects of crystallographic orientation and stacking fault energy(SFE) on the fatigue cracking mechanisms were clarified through cyclic deformation of polycrystalline Cu and Cu alloys. Both developments were reviewed in this report which will provide implications to optimize the interfacial design for the improvement of fatigue performance of metallic materials.
基金supported by the National Basic Research Program of China (No. 2007CB613803)the National Natural Science Foundation of China (No.51071158)the Fundamental Research Funds for the Central Universities (No. N100702001)
文摘Fatigue cracking behavior from a notch was investigated at room temperature for Ti-6.SAI-3.5Mo-1.5Zr- 0.3Si (TClI) alloys with four different microstructures obtained at different cooling rates from the β transus temperature. It was found that the alloy with lamellar structures consisting of α/β lamellae or acicular α' martensite laths had a higher fatigue crack initiation threshold from the notch, while the bimodal structure with coarse a grain had a lower fatigue cracking resistance. The alloy with α/β lamellar structure showed a higher fatigue crack growth resistance. The length scales of the microstructures were characterized to correlate with fatigue cracking behavior. Fatigue cracking mechanism related to microstructures was discussed.
基金supported by the National Natural Science Foundation of China(Grants 51865028)the Gansu Provincial Science and Technology Planning Project(Grant No.20YF8GA056).
文摘The surface composite modification of the 7050 aluminum alloy friction stir-welded joints was performed by shot peening(SP)/multiple rotation rolling(MRR)and MRR/SP,and the fatigue performance of the nugget zone(NZ)was investigated.The results demonstrated that the fatigue life of SP/MRR samples is longer than that of MRR/SP.On the plane 150μm below the surface.The grains with high angle grain boundary account for 71.5%and 34.3%for MRR/SP and SP/MRR samples,respectively.The crack propagation path of the MRR/SP is transgranular and intergranular,and it is intergranular for the MRR/SP.Multitudinous fatigue striations and some voids appeared at the fracture during the stable crack propagation stage.However,fatigue striations for SP/MRR are with smaller spacing,fewer holes,and smaller size under SP/MRR compared with fatigue fracture of MRR/SP.The differences in fatigue properties and fracture characteristics of the NZ are related to the microstructure after the two combined surface modifications.
基金NCHRP Project,IDEA 223:Fatigue Crack Inspection using Computer Vision and Augmented Reality。
文摘Fatigue cracks that develop in civil infrastructure such as steel bridges due to repetitive loads pose a major threat to structural integrity.Despite being the most common practice for fatigue crack detection,human visual inspection is known to be labor intensive,time-consuming,and prone to error.In this study,a computer vision-based fatigue crack detection approach using a short video recorded under live loads by a moving consumer-grade camera is presented.The method detects fatigue crack by tracking surface motion and identifies the differential motion pattern caused by opening and closing of the fatigue crack.However,the global motion introduced by a moving camera in the recorded video is typically far greater than the actual motion associated with fatigue crack opening/closing,leading to false detection results.To overcome the challenge,global motion compensation(GMC)techniques are introduced to compensate for camera-induced movement.In particular,hierarchical model-based motion estimation is adopted for 2D videos with simple geometry and a new method is developed by extending the bundled camera paths approach for 3D videos with complex geometry.The proposed methodology is validated using two laboratory test setups for both in-plane and out-of-plane fatigue cracks.The results confirm the importance of motion compensation for both 2D and 3D videos and demonstrate the effectiveness of the proposed GMC methods as well as the subsequent crack detection algorithm.
基金supported by the National Natural Science Foundation of China(Grant Nos.52078361 and 51678439)Innovation Program of Shanghai Municipal Education Commission(Grant No.2017-01-07-00-07-E00006).
文摘Fatigue failure phenomena of the concrete structures under long-term low amplitude loading have attractedmore attention.Some structures,such as wind power towers,offshore platforms,and high-speed railways,may resist millions of cycles loading during their intended lives.Over the past century,analytical methods for concrete fatigue are emerging.It is concluded that models for the concrete fatigue calculation can fall into four categories:the empirical model relying on fatigue tests,fatigue crack growth model in fracture mechanics,fatigue damage evolution model based on damage mechanics and advanced machine learning model.In this paper,a detailed review of fatigue computing methodology for concrete is presented,and the characteristics of different types of fatigue models have been stated and discussed.
基金The authors gratefully acknowledge the financial support from the National Natural Science Foundation of China(Nos.12072212 and 11832007)the National Key Research and Development Program of China(No.2018YFE0307104)the Applied Basic Research Programs of Sichuan Province(No.2021YJ0071).We also highly appreciate the help of Dr.Yan Li from the Department of Mechanics,Sichuan University.
文摘Magnesium alloys with a long-period stacking ordered(LPSO)structure usually possess excellent static strength,but their fatigue behaviors are poorly understood.This work presents the effect of the LPSO structure on the crack behaviors of Mg alloys in a very high cycle fatigue(VHCF)regime.The LPSO lamellas lead to a facet-like cracking process along the basal planes at the crack initiation site and strongly prohibit the early crack propagation by deflecting the growth direction.The stress intensity factor at the periphery of the faceted area is much higher than the conventional LPSO-free Mg alloys,contributing higher fatigue crack propagation threshold of LPSO-containing Mg alloys.Microstructure observation at the facets reveals a layer of ultrafine grains at the fracture surface due to the cyclic contact of the crack surface,which supports the numerous cyclic pressing model describing the VHCF crack initiation behavior.
基金the National Natural Science Foundation of China(Grant Nos.52090032 and 11825203)。
文摘Predicting potential risks associated with the fatigue of key structural components is crucial in engineering design.However,fatigue often involves entangled complexities of material microstructures and service conditions,making diagnosis and prognosis of fatigue damage challenging.We report a statistical learning framework to predict the growth of fatigue cracks and the life-to-failure of the components under loading conditions with uncertainties.Digital libraries of fatigue crack patterns and the remaining life are constructed by high-fidelity physical simulations.Dimensionality reduction and neural network architectures are then used to learn the history dependence and nonlinearity of fatigue crack growth.Path-slicing and re-weighting techniques are introduced to handle the statistical noises and rare events.The predicted fatigue crack patterns are self-updated and self-corrected by the evolving crack patterns.The end-to-end approach is validated by representative examples with fatigue cracks in plates,which showcase the digital-twin scenario in real-time structural health monitoring and fatigue life prediction for maintenance management decision-making.
基金This work was supported by the Natural Science Foundation of Liaoning Province, China under grant No. 20032007.
文摘Fatigue crack propagation (FCP) behaviors were studied to understand the role of SiC particles in 10 wt pct SiCp/A2024 composites and Si particles in casting aluminum alloy A356. The results show that a few particles appeared on the fracture surfaces in SiCp/Al composites even at high △K region, which indicates that cracks propagated predominantly within the matrix avoiding SiC particles due to the high strength of the particles and the strong particle/matrix interface. In casting aluminum alloy, Si particle debonding was more prominent.Compared with SiCp/Al composite, the casting aluminum alloy exhibited lower FCP rates, but had a slight steeper slope in the Paris region. Crack deflection and branching were found to be more remarkable in the casting aluminum alloy than that in the SiCp/Al composites, which may be contributed to higher FCP resistance in casting aluminum alloy.
基金This work was financially supported by the National Natural Science Foundation of China(No.51774031)the Fundamental Research Funds for the Central Universities(No.FRF-TP-20-026A1)the State Key Laboratory of Advanced Metallurgy Foundation(No.41620001).
文摘The mechanism of oxide inclusions in fatigue crack initiation in the very-high cycle fatigue(VHCF)regime was clarified by subjecting bearing steels deoxidized by Al(Al-deoxidized steel)and Si(Si-deoxidized steel)to ultrasonic tension-compression fatigue tests(stress ratio,R=−1)and analyzing the characteristics of the detected inclusions.Results show that the main types of inclusions in Si-and Al-deoxidized steels are silicate and calcium aluminate,respectively.The content of calcium aluminate inclusions larger than 15μm in Si-deoxidized steel is lower than that in Al-deoxidized steel,and the difference observed may be attributed to different inclusion generation processes during melting.Despite differences in their cleanliness and total oxygen contents,the Si-and Al-deoxidized steels show similar VHCF lives.The factors causing fatigue failure in these steels reveal distinct differences.Calcium aluminate inclusions are responsible for the cracks in Al-deoxidized steel.By comparison,most fatigue cracks in Si-deoxidized steel are triggered by the inhomogeneity of a steel matrix,which indicates that the damage mechanisms of the steel matrix can be a critical issue for this type of steel.A minor portion of the cracks in Si-deoxidized steel could be attributed to different types of inclusions.The mechanisms of fatigue fracture caused by calcium aluminate and silicate inclusions were further analyzed.Calcium aluminate inclusions first separate from the steel matrix and then trigger crack generation.Silicate inclusions and the steel matrix are closely combined in a fatigue process;thus,these inclusions have mild effects on the fatigue life of bearing steels.Si/Mn deoxidation is an effective method to produce high-quality bearing steel with a long fatigue life and good liquid steel fluidity.
基金Supported by the Joint Funds of National Natural Science Foundation of ChinaCivil Aviation Administration Foundation of China(Grant No.U1233201)Science and Technology Support Plan of Tianjin,China(Grant No.13ZCZDGX00200)
文摘Fatigue fracture is one of the main failure modes of Ti-6A1-4V alloy,fracture toughness and crack closure have strong effects on the fatigue crack growth(FCG)rate of Ti-6A1-4V alloy.The FCG rate of Ti-6A1-4V is investigated by using experimental and analytical methods.The effects of stress ratio,crack closure and fracture toughness on the FCG rate are studied and discussed.A modified prediction model of the FCG rate is proposed,and the relationship between the fracture toughness and the stress intensity factor(SIF)range is redefined by introducing a correcting coefficient.Notched plate fatigue tests(including the fracture toughness test and the FCG rate test)are conducted to investigate the influence of affecting factors on the FCG rate.Comparisons between the predicted results of the proposed model,the Paris model,the Walker model,the Sadananda model,and the experimental data show that the proposed model gives the best agreement with the test data particularly in the near-threshold region and the Paris region,and the corresponding calculated fatigue life is also accurate in the same regions.By considering the effects of fracture toughness and crack closure,the novel FCG rate prediction model not only improves the estimating accuracy,but also extends the adaptability of the FCG rate prediction model in engineering.
基金ItemSponsored by Guiding Programof Science and Technology Research of Jilin Province of China (20000513)
文摘The formation and growth of thermal fatigue crack in chromium wear resistant cast iron was investigated, and the effect of hot deformation on the crack was analyzed by means of optical microscope and scanning electron microscope and high frequency induction thermal fatigue tester. The results show that eutectic carbide is the main location and passage for initiation and extension of thermal fatigue cracks, hot deformation can improve the eutectic carbiders morphology and distribution, inhibit the generation and propagation of thermal fatigue cracks. In the experiment, the propagation rate of thermal fatigue crack reduces with the quantity of hot deformation increasing, which was analyzed in the point view of the activation energy of crack propagation.
基金国家自然科学基金,Special Foundation of National Excellent Ph.D.Thesis,Outstanding Young Teachers of Ministry of Education of China
文摘Experimental study is performed on the probabilistic models for the long fatigue crack growth rates (da/dN) of LZ50 axle steel. An equation for crack growth rate was derived to consider the trend of stress intensity factor range going down to the threshold and the average stress effect. The probabilistic models were presented on the equation. They consist of the probabilistic da/dN-△K relations, the confidence-based da/dN-△K relations, and the probabilistic- and confidence-based da/dN-△K relations. Efforts were made respectively to characterize the effects of probabilistic assessments due to the scattering regularity of test data, the number of sampling, and both of them. These relations can provide wide selections for practice. Analysis on the test data of LZ50 steel indicates that the present models are available and feasible.
文摘Threshold stress values, muging from ~8 to 16MPa·m1/2 can be obtained in a Ni-base alloy GH586 by varying the microstructure through heat treatments. The threshold and low crack growth rate behaviors at room temperature, with varying groin size and γ'-distribution, have been investigated. The results indicate that grain size is an important microstructurol parameter that affects fatigue crack growth threshold and propagation behaviors, as the values of △Kth increase with increasing grain size, but the γ' -distribution also has important effect. Analyses show that the effects of groin size on threshold and low crack-growth rate behavior result from heterogeneous deformation and roughness-induced crack closure due to crystallographic slipping and cracking in coarse microstructure. The higher △Kth and lower fatigue crack growth rate with increasing amounts of fine γ' phases are closely related to less damage accumulation level in deformation zone of crack-tip resulted from heterogeneous deformation due to dislocations' shearing γ' precipitates.