Attribute-driven Fuzzy Fault Tree Model for Adaptive Lubricant Failure Diagnosis

Lubricant diagnosis serves as a crucial accordance for condition-based maintenance(CBM)involving oil changing and wear examination of critical parts in equipment.However,the accuracy of traditional end-to-end diagnosis models is often limited by the inconsistency and random fluctuations in multiple monitoring indicators.To address this,an attribute-driven adaptive diagnosis method is developed,involving three attributes:physicochemical,contamination,and wear.Correspondingly,a fuzzy fault tree(termed FFT)-based model is constructed containing the logic correlations from monitoring indicators to attributes and to lubricant failures.In particular,inference rules are integrated to mitigate conflicts arising from the reverse degradation of multiple indicators.With this model,the lubricant conditions can be accurately assessed through rule-based reasoning.Furthermore,to enhance its intelligence,the model is dynamically optimized with lubricant analysis knowledge and monitoring data.For verification,the developed model is tested with lubricant samples from both the fatigue experiment and actual aero-engines.Fatigue experiments reveal that the proposed model can improve the lubricant diagnosis accuracy from 73.4%to 92.6%compared with the existing methods.While for the engine lubricant test,a high accuracy of 90%was achieved.

Milling Fault Detection Method Based on Fault Tree Analysis and Hierarchical Belief Rule Base

Expert knowledge is the key to modeling milling fault detection systems based on the belief rule base.The construction of an initial expert knowledge base seriously affects the accuracy and interpretability of the milling fault detection model.However,due to the complexity of the milling system structure and the uncertainty of the milling failure index,it is often impossible to construct model expert knowledge effectively.Therefore,a milling system fault detection method based on fault tree analysis and hierarchical BRB(FTBRB)is proposed.Firstly,the proposed method uses a fault tree and hierarchical BRB modeling.Through fault tree analysis(FTA),the logical correspondence between FTA and BRB is sorted out.This can effectively embed the FTA mechanism into the BRB expert knowledge base.The hierarchical BRB model is used to solve the problem of excessive indexes and avoid combinatorial explosion.Secondly,evidence reasoning(ER)is used to ensure the transparency of the model reasoning process.Thirdly,the projection covariance matrix adaptation evolutionary strategies(P-CMA-ES)is used to optimize the model.Finally,this paper verifies the validity model and the method’s feasibility techniques for milling data sets.

Fault Tree Analysis of the Reliability of Electric Vehicles in India

Innovations for electric vehicles have advanced quickly in latest decades. Large-scale business use of these vehicles is still constrained by reliability-related issues. By utilising fault tree (FT) and Monte Carlo simulation, a mathematical prototype is created that includes the reliability traits of all major electrical parts of the vehicle system, including the battery, motor, drive, controllers. The research demonstrates that by raising the component restoration rates, the vehicle’s survivability can be raised. A thorough discussion of this paradigm is provided, along with a presentation and analysis of the reliability estimations based on an electric vehicle. This research on the reliability design and maintenance of an electric vehicle can be supported by the ideas that are outlined in the paper. Additionally, the findings of this study may be helpful to those who build electric vehicle, especially when upgrading the components efficiency and planning for reliability increase.

Development of Fault Diagnosis System for Spacecraft Based on Fault Tree and G2

Some ideas in the development of fault diagnosis system for spacecraft are introduced. Firstly, the architecture of spacecraft fault diagnosis is proposed hierarchically with four diagnosis frames, i.e., system level, subsystem level, component level and element level. Secondly, a hierarchical diagnosis model is expressed with four layers, i.e., sensors layer, function layer, behavior layer and structure layer. These layers are used to work together to accomplish the fault alarm, diagnosis and localization. Thirdly, a fault-tree-oriented hybrid knowledge representation based on frame and generalized rule and its relevant reasoning strategy is put forward. Finally, a diagnosis case for spacecraft power system is exemplified combining the above with a powerful expert system development tool G2.

Fault Tree+软件在长输天然气管道定量风险分析中的应用

为了确定影响长输天然气管道系统发生事故的各种因素,减少事故发生所造成的损失,保证管道安全运行,借助Fault Tree+软件对天然气管道系统进行了定量风险分析。根据相关资料,建立了长输天然气管道系统的故障树,明确了44个基本事件的概率,并运用Fault Tree+软件分析、计算功能,确定了管道穿孔、断裂等中间事件以及管道失效顶事件的概率。再以"断裂泄漏"事故开展事件树分析,建立"立即点燃"、"延迟点燃"等事件,并推导了可能导致的所有后果及概率,计算出"延迟点燃"事件没有发生以及发生"爆炸"事故的概率。最后以经济损失来度量"断裂泄漏"各后果事件的失效风险,累加每个后果事件的经济损失,得到某段天然气管道"断裂泄漏"事故的风险值。

DATA TRANSFORMATION OF FAULT TREE BY USING MATRIX OPERATION

On the base of study of the correlation of fault tree's main data-minimum cutsets, minimum path sets, non-intersect minimum cut sets and non-intersect minimum path sets,transformation method among main data are found, i.e. the transformation can be realized by theoperation of cut sets matrixes. This method provides anew way to reduce 'NP' difficulty and simplifyFTA.

Fault Diagnosis Method Based on System-phenomenon-fault Tree

The historical records of mechanical fault contain great amount of important information which is useful to identify the similar fault.The current fault diagnosis methods using historical records are inefficient to deal with intuitive application and multicomponent multiphase fault diagnosis.Towards the problem,the rapid and intelligent fault diagnosis method based on system-phenomenon-fault （SPF） tree is proposed.The method begins with the physical system of the fault system,conceives the fault causes as leaves,the fault causes as leaves and the frequentness of fault as the interrelationship,and finally forms the fault tree with structural relationship of administrative subordination and flexible multi-granularity components.Firstly,the forming method of SPF tree is discussed;Secondly some basic definitions as synonymous branch,the tough degree of the branch,the dominant leaf,and the virtual branch are defined;and then,the performances including the merger of the dominant branches keeping dominant,the merger of the synonymous branches keeping dominant were proved.Furthermore,the merging,optimizing and calculating of virtual branch of SPF tree are proposed,the self-learning mechanism including the procedure and the related parameter calculation is presented,and the fault searching method and main fault statistics calculation are also presented based on SPF tree.Finally,the method is applied in the fault diagnosis of the certain type of embedded terminal to demonstrate fault information searching in the condition of the synonymous branch,the virtual branch merging and visual presentation of search results.The application shows that the proposed method is effective to narrow down the scope of searching fault and reduce the difficulty of computing.The proposed method is a new way to resolve the intelligent fault diagnosis problem of complex systems by organizing the disordering fault records and providing intuitive expression and intelligent computing capabilities.

Analysis of superheater's pipe wall overtemperature by fault tree diagnose

After research on a 2000t/h subcritical forced-circulation balanced ventilation were applied boiler and the structure and operation of its auxiliary system builds up this heat transfer model of a superheater's pipe wall and analyze the effect of primary factors on the overtemperature of the pipe wall. Fault tree structure was used to uncover the multiplayer logic between the overtemperature of the superheater's pipe wall and the faults.

Reliability Analysis of Electrical System of CNC Machine Tool Based on Dynamic Fault Tree Analysis Method

The electrical system of CNC machine tool is very complex which involves many uncertain factors and dynamic stochastic characteristics when failure occurs.Therefore,the traditional system reliability analysis method,fault tree analysis(FTA)method,based on static logic and static failure mechanism is no longer applicable for dynamic systems reliability analysis.Dynamic fault tree(DFT)analysis method can solve this problem effectively.In this method,DFT first should be pretreated to get a simplified fault tree(FT);then the FT was modularized to get the independent static subtrees and dynamic subtrees.Binary decision diagram(BDD)analysis method was used to analyze static subtrees,while an approximation algorithm was used to deal with dynamic subtrees.When the scale of each subtree is smaller than the system scale,the analysis efficiency can be improved significantly.At last,the usefulness of this DFT analysis method was proved by applying it to analyzing the reliability of electrical system.

A Simple Method to Derive Minimal Cut Sets for a Non-coherent Fault Tree

Minimal cut sets （or prime implicants： minimal combinations of basic event conditions leading to system failure） are important information for reliability/safety analysis and design. To obtain minimal cut sets for general non-coherent fault trees, including negative basic events or multi-valued basic events, a special procedure such as the consensus rule must be applied to the results obtained by logical operations for coherent fault trees, which will require more steps and time. This paper proposes a simple method for a non-coherent fault tree, whose top event is represented as an AND combination of monotonic sub-trees. A ＂monotonic＂ sub-tree means that it does not have both positive and negative representations for each basic event. It is proven that minimal cut sets can be obtained by a conventional method for coherent fault trees. An illustrative example of a simple event tree analysis shows the detail and characteristics of the proposed method.

Fault Tree Analysis of Fire and Explosion Accidents for Dual Fuel （Diesel/Natural Gas） Ship Engine Rooms

In recent years, China's increased interest in environmental protection has led to a promotion of energy-efficient dual fuel(diesel/natural gas) ships in Chinese inland rivers. A natural gas as ship fuel may pose dangers of fire and explosion if a gas leak occurs. If explosions or fires occur in the engine rooms of a ship, heavy damage and losses will be incurred. In this paper, a fault tree model is presented that considers both fires and explosions in a dual fuel ship; in this model, dual fuel engine rooms are the top events. All the basic events along with the minimum cut sets are obtained through the analysis.The primary factors that affect accidents involving fires and explosions are determined by calculating the degree of structure importance of the basic events.According to these results, corresponding measures are proposed to ensure and improve the safety and reliability of Chinese inland dual fuel ships.

Fault Tree Analysis:Investigation of Epidemic Hemorrhagic Fever Infection Acquired in Animal Laboratories in China

Epidemic hemorrhagic fever has been an ongoing threat to laboratory personnel involved in animal care and use. Laboratory transmissions and severe infections occurred over the past twenty years, even though the standards and regulations for laboratory biosafety have been issued, upgraded, and implemented in China. Therefore, there is an urgent need to identify risk factors and to seek effective preventive measures that can curb the incidences of epidemic hemorrhagic fever among laboratory personnel. In the present study, we reviewed literature that relevant to animals laboratory-acquired hemorrhagic fever infections reported from 1995 to 2015, and analyzed these incidences using fault tree analysis （FTA）.

Risk Assessment Based on Fault Tree Analysis for Damaged Pipe Repair During Operation in Petrochemical Plant

In petrochemical plant, the in-operation repairing is usually a repairing strategy with pressured inoperation repairing for avoiding huge economic losses caused by unplanned shutdown when some slight local leakage happens in pipes. This paper studies the effects of repairing strategies on the failure probability of the pipe systems in process industries based on the time-average fault tree approach, especially the in-operation repairing strategies including pressured in-operation repairing activities. The fault tree model can predict the effect of different repairing plans on the pipe failure probability, which is significant to the optimization of the repairing plans. At first pipes are distinguished into four states in this model, i.e., successive state, flaw state, leakage state and failure state. Then the fault tree approach, which is usually applied in the studies of dynamic equipment, is adopted to model the pipe failure. Moreover, the effect of pressured in-operation repairing is also considered in the model. In addition, this paper proposes a series of time-average parameters of the fault tree model, all of which are used to calculate node parameters of the fault tree model. At last, a practical case is calculated based on the fault tree model in a repairing activity of pipe thinning.

Study on System Failure Probability Model Based on Dynamic Fault Tree

Aiming at the characteristics of complex logic relation and multiple dynamic gates in system,its failure probability model is established based on dynamic fault tree. For the multi-state dynamic fault tree,it can be transferred into Markov chain with continuous parameters. The state transfer diagram can be decomposed into several state transfer chains,and the failure probability models can be derived according to the lengths of the chains. Then,the failure probability of the dynamic fault tree analysis(DFTA) can be obtained by adding each chain's probability. The failure probability calculation of DFTA based on the continuous parameter Markov chain is proposed and proved. Given an example,the analytic method is compared with the conventional methods which have to solve the differential equation. It is known from the results that the analytic method can be applied to engineering easily.

Building and Analysis of Computer Aided Fuze Fault Tree

A common software to analyze fuze fault tree is developed to simplify the trivialness in generating the fuze fault tree and reduce the manual calculation work. The overall structure, function and implementation of the system are introduced. The software based on Windows platform is used to generate the fuze fault tree in graphics mode. A quantitative analysis of fuze fault tree can be obtained by the method of minimum cut sets. A calculation example is used to verify the function of the software. Consequently, the expected requirements of this software system are achieved to a certain level.

Interval Fault Tree Analysis of Excavator VariableFrequency Speed Control System

In consideration of the uncertainty of basic events failure rate and lack of probability statistical information in fault tree analysis( FTA) of excavator variable-frequency speed control system, the interval theory was employed and combined with conventional FTA method. The basic events failure probabilities were described by interval numbers,and the interval operators of logical gates in FTA were deduced based on interval theory. Finally,the reliability assessment of excavator variable-frequency speed control system was done by interval FTA method. The result shows that the interval FTA method is suitable for the complex system with insufficient failure data.

Dynamic Fault Tree Analysis for Explosive Logic Network with Two-Input-One-Output

The explosive logic network( ELN) with two-input-oneoutput was designed with three explosive logic gap null gates. The time window of the output of the ELN was given,after which the dynamic fault tree analysis was implemented. Two dynamic failure modes of the ELN were obtained,and then their own Markov transition processes were established. After that,the probability of failure was calculated from the corresponding state transition diagram. The reliability of the ELN which was in different length of time under the ambient incentive was then analyzed. Based on the above processing,the reliability of the ELN can be improved.

Fault Tree Analysis of CNC Machine Tool Based on BDD Technology

CNC machine tool is a large complex system which contains both mechanical and electrical components.As one of these components,the spindle is crucial for the performance of CNC machine tool.To improve the quality of CNC machine,the reliability of spindle was evaluated in this paper using a fault tree analysis(FTA)method.The FTA method is a set of calculation methods based on Boolean algebra.However,it is difficult to analyze a large and complex fault tree with inaccurate results and low efficiency as well as the complexity of time and space.Both of them will result in the so-called "combinatorial explosion".To overcome this problem,the analysis method based on binary decision diagram(BDD)was introduced in our works,and a sorting method about bottom events was also recommended which can reduce the size of the BDD effectively.

The research of mine rock burst hazard identification based on fault tree analysis

In order to identify the rock burst hazard in coalmine and thus to give a credible forecast, firstly, analyzed such effect factors as natural geological factors and mining technological conditions based on the investigation of more than one hundred mine rock burst cases. Secondly, adopted the fault tree analysis （FTA） technology to the mine rock burst hazard identification for the first time and confirmed twelve kinds of basic events, that is, the large mining depth, the burst-orientation coal seams, the solid strata of roof and bottom, near the faults with bigger fall, the folds, the change of seam thickness, other regional tectonics transformation or stress strip, the drilling, blasting and extracting operation, the unscientific extracting methods, the illogical extracting sequence, the residual pillars and the too close distance between the working face and the residual areas or the stopping extracting lines. Moreover, worked out the fault tree of mine rock burst. At last, it made qualitative analysis and quantitative analysis and forecasted the rock burst hazard according to the characteristic of geologic structure and exploitation technology conditions in certain mine of Shandong Province, China, the rock burst accidents happened in the following exploitation validated that it is of feasibility and veracity adopting FTA to identify the mine rock burst hazard.

Analytical Model and Algorithm of Fuzzy Fault Tree

In the past, the probabilities of basic events were described as triangular or trapezoidal fuzzy number that cannot characterize the common distribution of the primary events in engineering, and the fault tree analyzed by fuzzy set theory did not include repeated basic events. This paper presents a new method to analyze the fault tree by using normal fuzzy number to describe the fuzzy probability of each basic event which is more suitably used to analyze the reliability in safety systems, and then the formulae of computing the fuzzy probability of the top event of the fault tree which includes repeated events are derived. Finally, an example is given.