Research progress of permanent ferrite magnet materials

Permanent ferrite magnet materials are extensively employed due to their exceptional magnetic properties and cost-effectiveness.The fast development in electromobile and household appliance industries contributes to a new progress in permanent ferrite materials.This paper reviews the deveolpement and progress of permanent ferrite magnet industry in recent years.The emergence of new raw material,the advancement of perparation methods and manufacturing techniques,and the potential applications of permanent ferrite materials are introduced and discussed.Specifically,nanocrystallization plays a crucial role in achieving high performance at a low cost and reducing reliance on rare earth resources,and therefore it could be a promising development trendency.

A Design of Modular Interior Ferrite Magnet Fluxswitching Linear Motor for Track Transport

A novel topology of modular ferrite magnet fluxswitching linear motor(FMFSLM)use for track transport is presented in this paper,which enables more ferrite magnets to be inserted into the primary iron core.The motor has a significant low-cost advantage in long-distance linear drive.The proposed FMFSLM’s structure and working principle were introduced.Further,the thrust force expression of the motor was established.The thrust force components triggering thrust force ripple were investigated,and their expressions can be obtained according to the inductances’Fourier series expressions.Resultantly,the relationship between the harmonics of thrust force and that of self-and mutual inductances was revealed clearly.Based on the relationship,a skewed secondary should be practical to reduce the thrust force ripple.Thus,the effect of employing a skewed secondary to the proposed FMFSLM was investigated,and an optimized skewing span distance was determined.Finite element analysis(FEA)was conducted to validate the exactness of the theoretical analysis.The simulation results indicate that the strategy of suppressing thrust force ripple has a significant effect.Meanwhile,the motor maintains a good efficiency characteristic.The results of the prototype experiment are in good agreement with FEAs,which further verifies the proposed modular interior FMFSLM’s practicability.

Thermodynamics and kinetics of carbothermal reduction of zinc ferrite by microwave heating

The kinetics of carbon reduction of ZnFe2O4 in the temperature range of 550-950 °C was investigated in a microwave tank-type reactor. The mechanism of formation of ZnO and Fe3O4/FeO by the decomposition of ZnFe2O4 was detailed using the equilibrium calculations and thermodynamics analysis by HSC chemistry software 6.0. In addition, the effects of decomposition temperature, the C/ZnFe2O4 ratio, the particle size and the microwave power were assessed on the kinetics of decomposition. Zn recovery as high as 97.93%could be achieved at a decomposition temperature of 750 °C with C/ZnFe2O4 ratio of 1：3, particle size of 61-74 μm and microwave power of 1200 W. The kinetics of decomposition was tested with different kinetic models and carbon gasification control mechanism was identified to be the appropriate mechanism. The activation energy for the carbon gasification reaction was estimated to be 38.21 kJ/mol.

Microstructure and magnetic properties of Ni-Zn ferrites doped with MnO_2

To improve the performance of Ni-Zn ferrites for power field use,the influence of MnO2 additive on the properties of Ni-Zn ferrites was investigated by the conventional powder metallurgy.The results show that MnO2 does not form a visible second phase in the doping mass fraction range of（0-2.0%）.The average grain size,sintering density and real permeability gradually decrease with the increase of the MnO2 content.And the DC resistivity continuously increases with the increase of MnO2 content.The saturation magnetization（magnetic moment in unit mass） first increases slightly when mass fraction of MnO2 is less than 0.4% MnO2,and then gradually decreases with increasing the MnO2 mass fraction due to the exchange interaction of the cations.When the excitation frequency is less than 1 MHz,the power loss（Pcv） continuously increases with increasing the MnO2 content due to the decrease of average grain size.However,when the excitation frequency exceeds 1 MHz,eddy current loss gradually becomes the predominant contribution to Pcv.And the sample with a higher resistivity favors a lower Pcv,except for the sample with 2.0% MnO2.The sample without additive has the best Pcv when worked at frequencies less than 1 MHz;and the sample with 1.6% MnO2 additive has the best Pcv when worked at frequencies higher than 1 MHz.

Structure and magnetic properties of Zn ferrite nanoparticles

A series of ZnxFe3-xO4（x = 0, 0. 15, 0. 30, 0o 40, 0. 48, 0. 60, 0. 70 ） nanoparticles prepared by hydrothermal method are studied by use of transmission electron microscope, X-ray diffraction, vibrating sample magnetometer, superconducting quantum interference device magnetometer and Mossbauer spectrometer. All samples present a spinel structure. The lattice constant increases with the increase in the Zn content while the grain size decreases from 18 nm to 9 nm. Moreover, the saturation magnetzafion at 5 K and 293 K increases initially when x ≤ 0. 40 and subsequently decreases when x 〉 0. 40. At room temperature, Mossbauer spectra exhibit a change from a well-defined sextet spectrum to a doublet spectrum as the Zn content increases. The doublet spectrum begins to appear when x = 0. 6, while it begins when x = 0. 80 for the bulk materials. The results of magnetization and Curie temperature measurements indicate that the doublet spectrum is due to the surperparamagnetic state of the nanoparticles. Furthermore, the relationship between the hyperfine field variation and the cation distribution is discussed. The variation of magnetic properties is interpreted by the three-sublattice Yafet-Kittel （Y-K）model.

Magnetic and microwave absorbing properties of M-type barium ferrite/graphene oxide composite microwave absorber

In order to improve the absorbing properties of M- type barium ferrite absorbing materials, M-type barium ferrite/graphene oxide composites with different graphene oxide contents were synthesized by the sol-gel autocombustion method. X-ray diffraction （XRD）, a scanning electronic microscopy （ SEM ）, a physical properties measurement system （PPMS-9）, and a vector network analyzer were used to analyze their structure, surface morphology, magnetic and absorbing properties, respectively. The results show that the absorbing band of the composite absorbing material is widened and the absorbing strength is increased compared with the pure M-type barium ferrite. The sample with the content of doped graphene oxide of 3% has the minimum reflectivity at 10 to 18 GHz frequencies. Hence, the doped graphene oxide effectively improves the absorbing properties of M-type barium ferrite.

Structural Analysis and Magnetic Properties of Gd-Doped Li-Ni Ferrites Prepared Using Rheological Phase Reaction Method

A series of Gd-doped Li-Ni ferrites with the formula of LiNi0.5GdxFe2-xO4 where x = 0.00 - 0.08 in steps of 0.02, were prepared by thermolysis of oxalate precursors obtained by rheological phase reaction. The structure, morphology, and the magnetic properties of the samples were characterized by powder X-ray diffraction （XRD）, atomic force microscopy （AFM） and a vibrating sample magnetometer （VSM）. A single spinel phase was obtained in the range of x = 0.00 - 0.04. The lattice parameters of the Gd-doped samples were larger than that of pure Li-Ni ferrite, and increased in the range of 0.00 ≤ x ≤ 0.04, then decreased up to x = 0.08, because of the formation of the secondary phase （Gd- FeO3）. All samples were spheric particles with an average size of about 100 nm, but agglomerated to some extent. The hysteresis loops indicated that the saturation magnetization decreased gradually with increasing Gd content, while the variation of coercivity was related to the microstructure of the Gd-doped samples.

Electromagnetic and microwave absorbing properties of W-type barium ferrite doped with Gd^(3+)

W-type barium ferrites doped with Gd^3＋,Ba1-xGdx（Zn0.3Co0.7）2Fe16O27（x = 0,0.05,0.10,0.15,0.20）,were prepared by a sol-gel method.The effects of Gd^3＋ substitution on their microstructure,electromagnetic properties and microwave absorptive behavior were analyzed.The XRD patterns showed the single phase of W-type barium ferrite when x ≤ 0.15.Microwave electromagnetic properties of samples were studied at the frequency range from 2 GHz to 18 GHz using a network analyzer（Agilent 8722ET）.The complex permittivity ε（ε＇,ε＇＇） increased gradually when x ≤ 0.10,but it decreased as x = 0.15.The real permeability（μ＇） decreased with the increase of Gd^3＋ content,while the imaginary permeability（μ＇＇） increased when x ≤ 0.10.All these reasons were discussed using the electromagnetic theory.Furthermore,the ferrite-epoxy compound coating materials with 80 wt.% of Ba0.9Gd0.1（Zn0.3Co0.7）2Fe16O27 were prepared to measure the microwave absorbing properties.The maximum of reflection loss（RL） reached about-27 dB and RL was below-10 dB in the frequency range of 8-18 GHz when the thickness was 1.92 mm.

Effects of Nd^(3+)on the microstructure and magnetic properties of Ni-Zn ferrites

Ni0.4Zn0.6Fe2-xNdxO4（x = 0-0.07） ferrites doped with different amounts of Nd2O3 were prepared using standard ceramic technique. The samples were uniaxially pressed and sintered at 1250℃ for 4 h in air. The phase structure and microstructure of the samples were investigated using X-ray diffraction and scanning electron microscope, respectively. The complex permeability was measured using the impedance analyzer in the range of 1-100 MHz. The results indicate that with increasing Nd^3＋ content, the relative density and lattice parameter a of the sintered samples increase, whereas the real part of permeability （μ′） and the magnetic loss tangent （tan δ） decrease. The substitution of Nd^3＋ for Fe^3＋ forms a secondary phase on the grain boundary of the matrix, which strongly restrains the grain growth of the matrix.

Preparation and Photocatalytic Properties of Magnetically Separable TiO_2 Supported on Nickel Ferrite

A magnetically separable photocatalyst TiO2/SiO2/NiFe2O4 （TSN） with a typical ferromagnetic hysteresis was prepared by a liquid catalytic phase transfer method. When the intensity of applied magnetic field weakened to zero, the remnant magnetism of the prepared photocatalyst faded to zero. The photocatalytst can be separated from water when an external magnetic field is added and redispersed into aqueous solution after the external magnetic field is eliminated, that makes the photocatalysts promising for wastewater treatment. Transmission electron microscope （TEM） and X-ray diffractometer （XRD） were used to characterize the structure of the photocatalyst indicating that the magnetic SiOffNiFe204 （SN） particle was compactly enveloped by P-25 titania and Tit2 shell was formed. The magnetic composite showed high photocatalytic activity for the degradation of methyl orange in water. A thin SiO2 layer between NiFe2O4 and TiO2 shell prevented effectively the leakage of charges from TiO2 particles to NiFe2O4, which gave rise to the increase in photocatalytic activity. Moreover, the experiment on recycled use of TSN demonstrated a good repeatability of the photocatalytic activity.

Magnetic properties of La-Zn substituted Sr-hexaferrites by self-propagation high-temperature synthesis

The La-Zn substituted SrM-type ferrites with the composition of Sr1-xLaxFe12-xZnxO19 （x=0-0.4） were prepared by self-propagating high-temperature synthesis （SHS）. The single SrM phase was detected by XRD in the as-received samples by controlling the Fe contents in the reagents. The substitution of La^3＋and Zn^2＋ obviously increased the magnetic properties of the as-prepared samples. The maximum improvements of Br, Hcb and （BH）m were 14.4%, 15.3% and 30.7%, respectively compared with that of the samples without La-Zn substitution. Microstructure observation by SEM showed that the SHS method benefited forming the better particle features and achieving the higher Hcj in comparison with the traditional firing method.

High Efficiency ELID Grinding of Garnet Ferrite

Hard and brittle materials such as ferrite, optical glass and ceramics have been widely used in many fields because of their good characteristics and still gain more attentions. However, it is difficult to machine and get good surface quality. Some parts made of these materials have large machining allowances and need to be produced with large batch, but the machining efficiency is very low with usual grinding method. So it is of great importance to research the high efficiency grinding technology of hard and brittle materials. Electrolytic in-process dressing (ELID) grinding is a new grinding technology which has been adopted to the ultra-precision machining of hard and brittle materials. With the function of in-process dressing of metal bond diamond and CBN wheel, ELID grinding has the ability to keep the sharpness of the wheel surface and is widely used in fine abrasive grinding, but it also has the potentialities to high efficiency grinding. In this paper, the mechanism of ELID grinding and its grinding performance are analyzed, then the cast iron bond diamond wheels and ELID grinding device are used on a surface grinder to research the feasibility of ELID grinding to high efficiency grinding. To make comparison, the garnet ferrite (YAG) work piece has been machined in plunge grinding both by ELID grinding and by the resin bond diamond wheel. The grinding force and surface quality are tested and analyzed. It has been found that the grinding force of the cast iron bond diamond wheel with ELID grinding is apparently smaller than that of the resin bond diamond wheel. Under the same conditions, it is about 2/5～3/5 as the force using the resin bond diamond wheel. So with the same grinder and machining conditions, ELID grinding can machine work piece with greater depth of cut. Because of the smaller grinding force, it is also beneficial to avoid the edge collapse of the work piece and keep the integrity of the grinding surface. This experiment shows that the grinding efficiency can be highly improved and the surface quality be ensured by applying ELID grinding technology and adopting large grinding depth. The results indicate that the ELID grinding technology can be effectively used in the high efficiency machining of garnet ferrite and other hard and brittle materials.

Effects of Ce^(3+) doping on the structure and magnetic properties of Mn-Zn ferrite fibers

Ce3+-doped Mn-Zn ferrite fibers were successfully prepared by the organic gel-thermal decomposition method from metal salts and citric acid. The composition,structure,and magnetic properties of these ferrite fibers were characterized by X-ray diffraction (XRD),scanning electron microscopy (SEM),and vibrating sample magnetometer (VSM). The results show that Mn0.2Zn0.8Fe2-xCexO4 (x = 0-0.04) fibers are featured with an average grain size of 11.6-12.7 nm,with diameters ranging between 1.0 to 3.5 μm and a high ...

Preparation of Dysprosium Ferrite/Polyacrylamide Magnetic Composite Microsphere and Its Characterization

Using the technique of microemulsion polymerization with nano-reactor, dysprosium ferrite/polyacrylamide magnetic composite microsphere was prepared by one-step method in a single inverse microemulsion. The structure, average particle size, morphology of composite microsphere were characterized by FTIR, XRD, TEM and TGA. The magnetic responsibility of composite microsphere was also investigated. The results indicate that the magnetic composite microsphere possess high magnetic responsibility and suspension stability.

Effect of sintering process on microstructure and magnetic properties of high frequency power ferrite

An oxide ceramic process was adopted to prepare high frequency manganese-zinc(MnZn)power ferrite.In combination with the microstructure analysis of material,the influences of sintering process on initial permeability(μ_(i))and high frequency loss in unit volume(P_(cv))of MnZn power ferrite were investigated.The results show that in order to obtain fine microstructure and high frequency properties,the preferable sintering temperature and atmosphere are 1230℃and oxygen partial pressure(P_(O_(2)))of 4%,respectively.

Microstructure and magnetic performance of Ni-substituted high density MnZn ferrite

The effects of NiO on microstructure and magnetic properties of Mn-Zn ferrite with a nominal composition of Zn_(0.32)Mn_(0.60-x)Ni_(x)Fe_(2.08)O_(4)were investigated.The calcined powder of Mn-Zn ferrite was characterized by X-ray diffraction(XRD),the fracture surface of Mn-Zn ferrite was checked by scanning electronic microscope(SEM),and then the magnetic properties were measured.As a result,the substitution of Ni can cause the crystal lattice constant of MnZn ferrite to decline,and the grain size to decrease,therefore improve the magnetic performance of MnZn ferrite whose density exceeds 5.0 g·cm^(-3).

Effect of Al-substitution on phase formation and magnetic properties of barium hexaferrite synthesized with sol-gel auto-combustion method

Al-substituted barium ferrite powders were synthesized using the sol-gel auto-combustion method according to the molecular formula BaAlxFe12-xO19 （x=0, 0.1, 0.2, 0.3, 0.4, 0.5, 1.0）. Compared with non-substituted barium ferrite annealing at 1000 ℃, the vibrating sample magnetometer （VSM） measurement manifested that the optimum magnetic properties formation temperature of Al-substituted barium ferrite was 1 100 ℃. The data from X-ray diffractometer （XRD） showed that with increasing x, the lattice constants （a and c） decreased as well as the unit-cell volume Vcell. Magnetic measurement of non-substituted and Al-substituted powders annealed from 900 ℃ to 1 200 ℃ exhibited that the maximum magnetization M （10 kOe）, the remanent magnetization Mr and the coercivity Hc depended strongly on the chemical composition of powder as well as the annealing temperature. When annealing at 1 100 ℃, BaAl0.5Fe11.5O19 of high coercivity Hc （6584 Oe） was produced. Meanwhile, M （10 kOe） and Mr were 42.83 emu/g and 25.65 emu/g, respectively.

Microstructure and temperature dependence of magnetic properties of CuO-added MnZn ferrites

MnZn ferrites with the chemical formula Mn0.68Zn0.25Fe2.07O4 have been prepared by a conventional ceramic technique. Then, the effects of CuO addition on the microstructure and temperature dependence of magnetic properties of MnZn ferrites were investigated by characterizing the fracture surface micrograph and measuring the magnetic properties over a temperature ranging from 25 to 120 C. The results show that the lattice constant and average grain size increase with the increase of CuO concentration. When the CuO concentration is below 0.07 wt.%, the initial permeability and saturation magnetic flux density increase monotonously, and the temperature of the secondary maximum peak in the curve of initial permeability versus temperature and the lowest power loss shift to a lower temperature with the increase of CuO concentra-tion. However, excessive CuO concentration （0.07 wt.%） results in abnormal grain growth and porosity increase, which causes the initial permeability and saturation magnetic flux density decrease and the power loss increase at room temperature. Furthermore, the temperature of the secondary maximum peak in the curve of initial permeability versus temperature and the lowest power loss shift to a higher temperature.

Effect of Cation Proportion on the Structural and Magnetic Properties of Ni-Zn Ferrites Nano-Size Particles Prepared By Co-Precipitation Technique

Ferrites having general formula Ni1-xZnxFe2O4 with x=0.0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, and 0.7 were prepared by wet chemical co-precipitation method. The structural and magnetic properties were studied by means of X-ray diffraction, magnetization, and AC susceptibility measurements. The X-ray analysis confirmed the single-phase formation of the samples. The lattice parameter obtained from XRD data was found to increase with Zn content x. The cation distribution was studied by X-ray intensity ratio calculations. Magnetization results exhibit collinear ferrimagnetic structure for x≤0.4, and which changes to non-collinear for x〉0.4. Curie temperature TC obtained from AC susceptibility data decreases with increasing x.

Effect of ferrite content on dissolution kinetics of gibbsitic bauxite under atmospheric pressure in NaOH solution

The dissolution property of high-ferrite gibbsitic bauxite and the effect of ferrite content on the dissolution kinetics of gibbsitic bauxites in sodium hydroxide solution under atmospheric pressure from 50 to 90 °C were systematically investigated.The dissolution property of high-ferrite gibbsitic bauxite is increased by increasing the dissolution temperature and the Na OH concentration or decreasing the particle size of bauxite,which is easy to dissolve under atmospheric pressure.The kinetic equations of gibbsitic bauxites with different ferrite contents during the dissolution process at different temperatures for different times were established,and the corresponding activation energies were calculated.The ferrite in the gibbsitic bauxite reduces the dissolution speed and increases the activation energy of dissolution,the diffusion process of which is the rate-controlling step.