Research into Grinding Hardening of Microalloyed Non-quenched and Tempered Steel

Grinding hardening is a new technology of hardening steel piece surfaces with grinding heat generated in the grinding process instead of with a high or medium frequency induction heating method,which can effectively integrate grinding and surface hardening. Experimental studies were carried out on grinding hardening of non-quenched and tempered steel. Through grinding experiments with variable depths of cut and feeding rate,the variation in the depth of the hardening layer was studied and the microstructure of the hardening zone of the test pieces was subsequently ana-lyzed. In the end,the hardening effect of non-quenched and tempered steel was compared with that of 40Cr steel,which revealed the superiority of non-quenched and tempered steel in grinding hardening technology.

Development of non-quenched and tempered bolt steel

The 8.8 grade non-quenched and tempered bolt steel was studied according to the process conditions of wire rod plant and customer requirments.Three types of experimental steel grades were selected.10MnSiTi Nb and 20Mn2VTi(N) were chosen as the formal steel after several experimemts.

Morphological transformation of elongated MnS inclusions in non-quenched and tempered steel during isothermal heating

Elongated MnS inclusions in rolled non-quenched and tempered steel tend to cause the mechanical anisotropy of steel,deteriorate the mechanical properties and degrade the quality and service life of the steel products.To reveal the mechanisms of morphological transformation of strip-shaped MnS inclusions during isothermal heating,the effects of heat treatment time and temperature on the morphology,number density and size distribution of elongated MnS inclusions were systematically studied and discussed.A diffusion couple experiment was also conducted to clarify the diffusion mode of MnS inclusions.The experimental results showed that with the increase in isothermal heating time(from 0 to 10 h at 1473 K)and temperature(from 1173 to 1573 K for 3.0 h),the number density and average aspect ratio of MnS inclusions generally showed an increase and decrease trend,respectively,while the area fraction remained stable and only slightly fluctuated around 0.4%.In the diffusion couple,after the isothermal heating at 1473 K for 3.0 h,the elements Mn and S in the steel near the steel-MnS interface were very stable without any concentration gradient.The morphology change sequence of the elongated MnS inclusions in the rolled non-quenched and tempered steel during the isothermal heating was strip→cylinderization→spindle→spheroidization.Relationship between the diameter of MnS inclusion and the spacing between two MnS inclusions after splitting,and the fitting goodness of different n values under different experimental time and temperature confirmed that the driving force for the transformation of MnS inclusions during the isothermal heating was surface diffusion,instead of volume diffusion.

Review on regulation of MnS in non-qquenched and tempered steel

An overview of the current research status and control methods of MnS in non-quenched and tempered steel was provided.As a low-melting plastic inclusion,the morphology and distribution of MnS were influenced by various production processes.Therefore,control of MnS is a systematic problem that must be integrated into the entire production process.Based on the production process,the factors affecting the morphology and distribution of MnS in steel were introduced.The effects of oxygen activity,manganese,sulfur,and some alloys on MnS inclusion precipitation were summarized,mainly including MnS modification treatment and oxygen-sulfide composite precipitation control.It is believed that MnS precipitates during the solidification process of steel,and controlling the solidification cooling rate could effectively regulate the size and morphology of MnS,avoiding the precipitation of II-MnS.Additionally,by changing the deformation rate,deformation amount,deformation temperature during the hot deformation process,and heating time and temperature during heat treatment,the distribution and morphology of MnS could be improved.Through the fine control of the above process parameters,the number of II-MnS in steel could be effectively reduced,and their morphology could be improved,thereby enhancing the performance of non-quenched and tempered steel and promoting its wider application.Furthermore,applying laboratory research results to industrial production is an important direction for future research efforts in this field.

Theoretical calculation of the impact work in the alloying non-quenched and tempered steel

Coupled with hot-continuous rolling technology and based on the calculation of the finishing rolling impact work in the non-quenched and tempered Si-Mn steel, the calculations of the finishing rolling impact work in the alloying non-quenched and tempered steel with the elements of Cr, Ni, Mo, W, Cu, V, Nb and Ti are studied with the covalent electron number nA of the strongest bond in alloying phases, the smallest electron density difference ?ρ of phase interfaces, and the number of atom states σ (σ′) which keep the interface electron density continuous. The calculated results show that the finishing rolling impact work of the alloying non-quenched and tempered steel intensely depends on strengthening mechanisms. The solution strengthening, interface strengthening, precipita- tion strengthening of pearlite, and dispersion strengthening will result in the decrease of the finishing rolling impact work; the refinement strengthening, the precipitation strength- ening of V, Nb and Ti in α-Fe-C-V(Nb, Ti), and the residual austenite containing Ni on the boundary of α-Fe-C-Ni will increase the impact work; and the increments or decrements can be calculated with nA, ?ρ, σ (σ′) and weights of alloying elements. The calculation formulas of the finishing rolling impact work in this paper are intergraded with the sug- gested ones of the finishing rolling tensile strength, yield strength, and elongation of the non-quenched and tempered steel. The calculated results agree well with the measured ones.

Theoretical calculation of the finishing rolling impact work in non-quenched and tempered Si-Mn steel

Based on the hot-continuous rolling technology, the finishing rolling impact work α k of the non-quenched and tempered Si-Mn steel is theoretically calculated with the covalent electron number nA of the strongest bond in alloying phases, and the smallest interface electron density difference Δρ of alloying phase interface and the number of atom states σ which keep the interface electron density continuous. Calculations show that the solution strengthening, the precipitation strengthening, and the interface strengthening will result in the decrease of the finishing rolling impact work α k, and the effects of the number of atom states σ which keep the interface electron density continuous on the finishing rolling impact work α k are different. Taking the impact work and the number of atom states σ 0 keeping the electron density continuous of the phase interface α-Fe/α-Fe-C between α-Fe and α-Fe-C as reference values, the impact work of the interface will increase when σ of some interface is larger than σ 0; otherwise, the impact will decrease. Therefore, the finishing rolling impact work α k can be calculated with the impact value of the refined α-Fe matrix and the influence amounts caused by the solution strengthening, the precipitation strengthening, the interface strengthening, and the number of atom states σ which keep the interface electron density continuous. The calculated results agree well with the measured ones. In this paper, the effect of S on the impact work is also discussed.

Effect of Nb-V Microalloying on Microstructures and Mechanical Properties of Medium Carbon Non-Quenched and Tempered Steel

Based on optical microscope(OM),transmission electron microscope(TEM) and mechanical performance measurement,the microstructures and mechanical properties of Nb-V micro-alloying non-quenched and tempered steels have been studied.The results showed that the microstructure consists of ferrite and pearlite,in which there exists a lot of intragranular ferrite.Niobium carbide is the main form of carbonitrides,Nb-enriched carbonitrides refine grains,V-enriched carbonitrides have precipitation strengthening effect,which promotes the toughness of the studied steel.The mechanical properties for steels 1,2 and 3 have met the standards required by high load automobile crankshaft,in which the comprehensive property for No.2 is the best.