Mechanical properties and failure behavior of 3D printed thermoplastic composites using continuous basalt fiber under high-volume fraction

Continuous basalt fiber(CBF)is an outstanding inorganic fiber produced from nature,which has a wide range of applications in the field of armor protection of national defense military.However,the mechanical response and failure mechanism of 3D printed CBF reinforced components are still not well understood.Here,the 3D printing thermoplastic composites with high volume fraction CBF have been successfully prepared by fused deposition modelling(FDM)method.The effects of fiber printing direction and polymer matrix type on the tensile and flexural properties of the 3D printed composites have been explored,and the detailed failure morphology has been characterized using scanning electron microscopy and optical microscopy.It was found that under high fiber volume fraction,3D printed CBF reinforced polyamides(PA)composites have the best ability to maintain material integrity of the composites,followed by acrylonitrile butadiene styrene(ABS)and high impact polystyrene(HIPS).Besides,the results from rule of mixtures can accurately predict the longitudinal Young’s modulus of the 3D printed specimens,but there exists a large discrepancy for the prediction of the tensile strength.The microstructure analysis shows that the failure modes of 3D printed composites mainly include fiber debonding,fiber pull-out,stress whitening and matrix cracking.

Materials Selection of Thermoplastic Matrices of Natural Fibre Composites for Cyclist Helmet Using an Integration of DMAIC Approach in Six Sigma Method Together with Grey Relational Analysis Approach

Natural fibre reinforced polymer composite(NFRPC)materials are gaining popularity in the modern world due to their eco-friendliness,lightweight nature,life-cycle superiority,biodegradability,low cost,and noble mechanical properties.Due to the wide variety of materials available that have comparable attributes and satisfy the requirements of the product design specification,material selection has become a crucial component of design for engineers.This paper discusses the study’s findings in choosing the suitable thermoplastic matrices of Natural Fibre Composites for Cyclist Helmet utilising the DMAIC,and GRA approaches.The results are based on integrating two decision methods implemented utilising two distinct decision-making approaches:qualitative and quantitative.This study suggested thermoplastic polyethylene as a particularly ideal matrix in composite cyclist helmets during the selection process for the best thermoplastic matrices material using the 6σtechnique,with the decision based on the highest performance,the lightest weight,and the most environmentally friendly criteria.The DMAIC and GRA approach significantly influenced the material selection process by offering different tools for each phase.In the future study,selection technique may have been more exhaustive if more information from other factors had been added.

Optimization of Extrusion Process Parameters of Recycled High-Density Polyethylene-Thermoplastic Starch Composite for Fused Filament Fabrication

High-density poly-ethylene (HDPE) is a nonbiodegradable recyclable plastic which is widely utilized in single use packaging applications. Consequently, it constitutes a significant amount of plastic waste found in landfills. From literature, it has been shown that parts produced using composites of HDPE with carbohydrate-based polymers, such as thermoplastic starch (TPS), experience mechanical degradation through hydrolytic degradation process. The possible utilization of recycled-HDPE (rHDPE) and TPS composite in nonconventional manufacturing processes such as Fused filament fabrication (FFF) has however not been explored. This study explores the potential application of rHDPE and TPS composites in FFF and optimizes the extrusion process parameters used in rHDPE-TPS filament production process. Taguchi method was utilized to analyze the extrusion process. The extrusion process parameters studied were the spooling speed, extrusion speed and the extrusion temperatures. The response variable studied was the filament diameter. In this research, the maximum TPS content achieved during filament production was 40 wt%. This filament was however challenging to use in FFF printers due to frequent nozzle clogging. Printing was therefore done with filaments that contained 0 - 30 wt% TPS. The experimental results showed that the most significant parameter in extrusion process was the spooling speed, followed by extrusion speed. Extrusion temperature had the least significant influence on the filament diameter. It was observed that increase in TPS content resulted in reduced warping and increased rate of hydrolytic degradation. Mechanical properties of printed parts were investigated and the results showed that increasing TPS content resulted in reduction in tensile strength, reduction in compression strength and increase in stiffness. The findings of this research provide valuable insights to plastic recycling industries and researchers regarding the utilization of recycled HDPE and TPS composites as substitute materials in FFF.

A Comparative Study on the Post-Buckling Behavior of Reinforced Thermoplastic Pipes(RTPs)Under External Pressure Considering Progressive Failure

The collapse pressure is a key parameter when RTPs are applied in harsh deep-water environments.To investigate the collapse of RTPs,numerical simulations and hydrostatic pressure tests are conducted.For the numerical simulations,the eigenvalue analysis and Riks analysis are combined,in which the Hashin failure criterion and fracture energy stiffness degradation model are used to simulate the progressive failure of composites,and the“infinite”boundary conditions are applied to eliminate the boundary effects.As for the hydrostatic pressure tests,RTP specimens were placed in a hydrostatic chamber after filled with water.It has been observed that the cross-section of the middle part collapses when it reaches the maximum pressure.The collapse pressure obtained from the numerical simulations agrees well with that in the experiment.Meanwhile,the applicability of NASA SP-8007 formula on the collapse pressure prediction was also discussed.It has a relatively greater difference because of the ignorance of the progressive failure of composites.For the parametric study,it is found that RTPs have much higher first-ply-failure pressure when the winding angles are between 50°and 70°.Besides,the effect of debonding and initial ovality,and the contribution of the liner and coating are also discussed.

Overview of Jute Fibre as Thermoplastic Matrix Polymer Reinforcement

Recent decades have seen a substantial increase in interest in research on natural fibres that is aligned with sustainable development goals(SDGs).Due to their renewable resources and biodegradability,natural fiberreinforced composites have been investigated as a sustainable alternative to synthetic materials to reduce the usage of hazardous waste and environmental pollution.Among the natural fibre,jute fibre obtained from a bast plant has an increasing trend in the application,especially as a reinforcement material.Numerous research works have been performed on jute fibre with regard to reinforced thermoset and thermoplastic composites.Nevertheless,current demands on sustainable materials have required new developments in thermoplastic composites.In this paper,the author reviews jute plants as reinforcement materials for thermoplastic matrix polymers.This review provides an overview of the sustainability of jute plants as reinforcement material for thermoplastic matrix polymers.The overview on jute based thermoplastic composites focused on the thermal behavior and mechanical properties.Apart from physical,chemical,and mechanical properties,the study also covers the current and perspectives for future research challenges faced by the researchers on jute fibre reinforced thermoplastic composites.

INTERFACIAL DEBONDING OF COATED-FIBER-REINFORCED COMPOSITES UNDER TENSION-TENSION CYCLIC LOADING

A new degradation function of the friction coefficient is used.Based on the double shear-lag model and Paris formula,the interracial damage of coated- fiber-reinforced composites under tension-tension cyclic loading is studied.The effects of strength and thickness of the coating materials on the debond stress,debond rate as well as debond length are simulated.

Fiber-reinforced Mechanism and Mechanical Performance of Composite Fibers Reinforced Concrete

To understand the enhancing effect and fiber-reinforced mechanism of composite fibers reinforced cement concrete, the influences of composite fibers on micro-cracks and the distribution of composite fibers were evaluated by optical electron micrometer(OEM) and scanning electron microscope(SEM). Three kinds of fiber, such as polyacrylonitrile-based carbon fiber, basalt fiber, and glass fiber, were used in the composite fibers reinforced cement concrete. The composite fibers could form a stable structure in concrete after the liquid-phase coupling treatment, gas-liquid double-effect treatment, and inert atmosphere drying. The mechanical properties of composite fibers reinforced concrete(CFRC) were studied by universal test machine(UTM). Moreover, the effect of composite fibers on concrete was analyzed based on the toughness index and residual strength index. The results demonstrated that the composite fibers could improve the mechanical properties of concrete, while the excessive amount of composite fibers had an adverse effect on the mechanical properties of concrete. The composite fibers could significantly improve the toughness index of CFRC, and the increment rate is more than 30%. The composite fibers could form a mesh structure, which could promote the stability of concrete and guarantee the excellent mechanical properties.

A parallel fast multipole BEM and its applications to large-scale analysis of 3-D fiber-reinforced composites

In this paper, an adaptive boundary element method （BEM） is presented for solving 3-D elasticity problems. The numerical scheme is accelerated by the new version of fast multipole method （FMM） and parallelized on distributed memory architectures. The resulting solver is applied to the study of representative volume element （RVE） for short fiberreinforced composites with complex inclusion geometry. Numerical examples performed on a 32-processor cluster show that the proposed method is both accurate and efficient, and can solve problems of large size that are challenging to existing state-of-the-art domain methods.

Influence of Low-velocity Impact on Damage Behavior of Carbon Fiber-reinforced Composites

A combination of experimental measurements and numerical analysis was utilized to study the low-velocity impact damage of domestic carbon fiber-reinforced composites(CFRCs).The results indicated that the low-velocity impact damage induced pits and longitudinal cracks on the front side,oblique cracks and delaminationin on the back side.The pit depth increased with the increasing impact energy.It was demonstrated that the numerical analysis strain history curve was similar to the experimentally measured strain history curve,which verified the accuracy of numerical analysis in which the Hashin failure criterion was used.The work provides basic data and theoretical basis for the promotion and application of the domestic carbon fiber,and demonstrates the feasibility of replacing imported carbon fibers with domestic carbon fibers.

Influence of Sugarcane Bagasse Fiber Size on Biodegradable Composites of Thermoplastic Starch

Although thermoplastic starch(TPS)is biodegradable,its low mechanical resistance limits its wide application.Sugarcane bagasse(SB)fibers can be used as reinforcement in TPS matrix composites,but the influence of fiber size on the properties of the composite is still unknown.In this study,TPS composites reinforced with SB short fibers of four sizes were processed and characterized in order to analyze the influence of fiber size on the mechanical properties of the TPS/SB composite.It was observed that the interaction between fiber and matrix was good and optimized when the fibers are sifted in sieves between 30 and 50 mesh,obtaining fibers with average length of 1569±640μm and average diameter of 646±166μm.For these composites,increases of more than 660%in the modulus and more than 100%in the maximum tension were verified when compared to the pure TPS.

Mechanical and Thermal Properties of Sugar Palm Fiber Reinforced Thermoplastic Polyurethane Composites:Effect of Silane Treatment and Fiber Loading

The aim of the present study was to develop sugar palm fiber(SPF)reinforced thermoplastic polyurethane(TPU)composites and to investigate the effects of fiber surface modification by 2%silane treatment and fiber loading(0,10,20,30,40 and 50 wt%)on the mechanical and thermal properties of the obtained composites.Surface treatment was employed to improve the fiber-matrix interface,which was expected to boost the mechanical strength of the composites,in terms of tensile,flexural and impact properties.Thermal properties were also investigated by thermal gravimetric analysis(TGA)and dynamic mechanical analysis(DMA)to assess the thermal stability of the developed composites.Furthermore,scanning electron microscopy(SEM)was used to study the tensile fracture samples of composites with a view towards evaluating the effects of fiber surface treatments on the fiber/matrix interfacial bonding.The findings of this study reveal that the silane treatment has determined good bonding and linkage of the cellulose fiber to the TPU matrix,hence contributing to enhanced mechanical and thermal properties of the composites.The composite formulation with 40 wt%sugar palm fiber loading showed optimum values such as 17.22 MPa for tensile,13.96 MPa for flexural,and 15.47 kJ/m^2 for impact strength.Moreover,the formulations with higher fiber content exhibited satisfactory values of storage modulus and thermal degradation,while their good interfacial adhesion was evidenced by SEM images.

A refined finite element method for bending analysis of laminated plates integrated with piezoelectric fiber-reinforced composite actuators

This research presents a finite element formulation based on four-variable refined plate theory for bending analysis of cross-ply and angle-ply laminated composite plates integrated with a piezoelectric fiber-reinforced composite actuator under electromechanical loading. The four-variable refined plate theory is a simple and efficient higher-order shear deformation theory, which predicts parabolic variation of transverse shear stresses across the plate thickness and satisfies zero traction conditions on the plate free surfaces. The weak form of governing equations is derived using the principle of minimum potential energy, and a 4-node non-conforming rectangular plate element with 8 degrees of freedom per node is introduced for discretizing the domain. Several benchmark problems are solved by the developed MATLAB code and the obtained results are compared with those from exact and other numerical solutions, showing good agreement.

Mechanical properties of wood flour/recycled-thermoplastic-blends composites

The mechanical properties of composites prepared from wood flour and thermoplastic blends were investigated. Thermoplastic mixtures of polypropylene (PP) and high-density polyethylene (HDPE) and polystyrene (PS), virgin or recycled, were mixed with wood flour in a high speed blender and then extruded by a specially designed twin/single screw extruder system to form wood-flour/thermoplastic-blends composites (WTBCs). Comparative studies were made to evaluate the effectiveness of the two modification methods of the thermoplastic blends, the one of the addition of maleic anhydride grafted styrene-ethylene-butylene-styrene block copolymer (SEBS-g-MAH) as compatibilizer and the other of blend grafting of maleic anhydride (MAH) using dicumyl peroxide (DCP) as initiator by reactive extrusion. The results showed that the impact properties of WTBCs using SEBS-g-MAH as compatilizer were better improved than that of the blend grafting. However, adverse results were observed on the tensile and flexural properties of the corresponding WTBCs. The mechanical properties of WTBCs prepared from recycled plastic blends were poorer to some extent than that from virgin plastic blends in general, especially in elongation break. The morphology of WTBCs breaking section was analyzed by scanning electron microscopy (SEM) and the results showed that a good interfacial adhesion between wood flour and polymer matrix was observed with both of the two modification methods. However, by blend grafting of adding DCP as initiator and MAH as monomer, a better interfacial bonding between wood and plastic matrix was obtained than that of the addition of SEBS-g-MAH. Blend grafting can be considered as a potential way of increasing the interfacial compatibility of different plastics and between plastic blends and wood.

Improving Strength of Carbon Fiber Grafted Carbon Nanotube Reinforced Thermoplastic Composites by 3D-Printed Molding

To improve the strength of carbon fiber(CF) reinforced Polycaprolactam(PA6) composites, controlled amounts of carbon nanotubes(CNTs) were grafted onto the surface of CF to prepare the hybrid reinforcement(HR). We used HR to fabricate laminate and H-sample to test the interfacial bonding strength(IBS) of the composites by means of a novel process called three-dimensional printed molding(3 D-PM). By using the melt drop printing method, we measured the contact angles between PA6 and CF(without sizing) and between PA6 and HR. The IBS and the mechanical properties of the composites were obtained by the tensile test. The experimental result indicated that CF grafted by 0.25% weight fraction of CNT or more could develop a special microstructure similar to the micro-pits on the surface of CF, which improved the wettability of CF and PA6 due to the increased surface area and the roughness of CF. When the weight fraction of CNT reached 0.25%, the IBS increased by 41.8%, the tensile strength by 130%, and the interfacial shear strength(IFSS) by 238%. The interfacial dimple fracture was observed by Scanning Electron Microscope(SEM), which revealed that the composites were able to absorb more deforming energy before fracture. The modified surface microstructure of CF would prevent crack propagation at the interface and increase the mechanical properties of thermoplastic composites(TPCs).

ANALYTICAL SOLUTIONS FOR ELASTOSTATIC PROBLEMS OF PARTICLE-AND FIBER-REINFORCED COMPOSITES WITH INHOMOGENEOUS INTERPHASES

By transforming the governing equations for displacement components into Riccati equations, analytical solutions for displacements, strains and stresses for Representive Volume Elements (RVEs) of particle_ and fiber_reinforced composites containing inhomo geneous interphases were obtained. The analytical solutions derived here are new and general for power_law variations of the elastic moduli of the inhomogeneous interphases. Given a power exponent, analytical expressions for the bulk moduli of the composites with inho mogeneous interphases can be obtained. By changing the power exponent and the coefficients of the power terms, the solutions derived here can be applied to inhomogeneous interphases with many different property profiles. The results show that the modulus variation and the thickness of the inhomogeneous interphase have great effect on the bulk moduli of the composites. The particle will exhibit a sort of “size effect”, if there is an interphase.

STATIC AND FATIGUE BEHAVIOR OF IMPACTED AS4/PEEK THERMOPLASTIC COMPOSITES UNDER COMPRESSION LOAD

Static and fatigue tests under compression load were made on impacted AS4/PEEK and T300/913C graphite/epoxy with [45/90/-45/0] 5S stacking sequence. The comparison of the damage tolerance assessment for thermosetting and thermoplastic composites shows that thermoplastics are more damage tolerant under compression. Impacted thermoplastic composites have excellent compression compression fatigue behavior. The damage growth life is only a few percent of their total fatigue life and no regular damage growth can be found. Some design principles for thermosetting composite structures may still be used.

NUMERICAL SIMULATION OF 2D FIBER-REINFORCED COMPOSITES USING BOUNDARY ELEMENT METHOD

The boundary dement method was improved for the 2D elastic composites with randomly distributed inclusions. This problem can be reduced to a boundary integral equation for a multi-connected domain. Further, considering the matrices of the tractions and displacements for each group of the identical inclusion were the same, an effective computational scheme was designed, since the orders of the resulting matrix equations can be greatly reduced. Numerical examples indicate that this boundary element method scheme is more effective than the conventional multi-domain boundary element method for such a problem. The present scheme can be used to investigate the effective mechanical properties of the fiber-reinforced composites.

A Biomimetic Model of Fiber-reinforced Composite Materials

In thjs paper. bamboo fiber has been. on micro scale. investigated as a helical. multi-layered hollow cylinder, the stiffness featu res of bamboo bast fiber were compared with those of a multifilament yarn in traditional fiber-reinforced composite materials, Moreover. a biomimetic model of the reinforce ment of fiber-reinforced composite materials was proposed by imitating the fine structure of bamboo bast fiber. The results show that the comprehensive stiffness properties of the cornplicated fine struc ture of bamboo fiber is superior over those of traditional fiber-reinforced composites.

The finite element analysis of articular cartilage fiber-reinforced composite model under rolling load

Articular cartilage is a layer of low-friction,load-bearing soft hydrated tissue covering bone-ends in diarthrosis,which plays an important role in spreading the load,reducing the joint contact stress,joint friction and wear during exercise.The vital mechanical function

Improvement of Bending Strength of Carbon Fiber/Thermoplastic Epoxy Composites <br/>—Effects of Molecular Weight of Epoxy on Carbon Fiber/Matrix Interfacial Strength and Connection of Cracks in Matrix

The bending strength of carbon?fiber/thermoplastic epoxy composites?(CF/TP-EP Compo.)?had?bi-linear increasewith increase of weight-average molecular weight (Mw) of matrix. The transition in the bending strength appeared at around 55k of Mw (“k”?means 103). SEM observation of fractured surface of CF/TP-EP Compo. showed that the fracture mode changed from interfacial failure to fiber breakage dominated failure. The smooth surface of carbon fibers appeared at lower Mw than 55k while some resin remained on the fibers indicating good adhesion between carbon fiber and matrix at higher Mw than 55k. The interfacial shear strength between carbon fiber and matrix bi-linearly increased with an increase of Mw similarly to the bending strength of the composite, measured by the micro droplet test. The dynamic loss tanδ?of the matrix measured at 2?Hz also showed a bi-linear relationship with respect to Mw having a knee point at Mw = 55k. The connection probability of two cracks introduced on?each side of specimens also confirmed that the interfacial strength between carbon fiber and matrix is the key for the mechanical performance of CF/TP-EP Compo. in bending.