INTERFACE DAMAGE ANALYSIS OF FIBER REINFORCED COMPOSITES WITH DUCTILE MATRIX

A cohesive zone model is employed to simulate the fiber/matrix interface damage of composites with ductile matrix. The study is carried out to investigate the dependence of the interface damage and the composite tensile strength on the micro parameters of the composite. These parameters contain fiber packing pattern, fiber volume fraction, and the modulus ratio of the fiber to the matrix. The investigation reveals that though the high fiber vo lume fraction, the high fiber′s modulus and the square fiber packing can supply strong reinforcement to the composite, the interface damage is susceptible in these cases. The tensile strength of the composite is dominated by the interface strength when the interface debonding occurs.

Impact Responses of the Carbon Fiber Fabric Reinforced Composites

To study the response characteristics of the carbon fiber fabric reinforced composites under impact loading, one dimensional strain impact test, multi gauge technique and Lagrange analysis method are used. The decaying rule of the stress σ , strain ε , strain rate ε · and density ρ with time and space is obtained. By the theory of dynamics, the impact response characteristics of the material is analyzed and discussed.

Flexural behavior of reinforced concrete beams with high performance fiber reinforced cementitious composites

This article presents an experimental study on the flexural performance of reinforced concrete(RC)beams with fiber reinforced cementitious composites(FRCC)and hybrid fiber reinforced cementitious composites(HFRCC)in the hinge portion.Beam specimens with moderate confinement were used in the study and tested under monotonic loading.Seven diverse types of FRCC including hybrid composites using fibers in different profiles and in different volumes are employed in this study.Companion specimens such as cylindrical specimens and prism specimens are also used to study the physical properties of composites employed.The moment?curvature,stiffness behavior,ductility,crack pattern and modified flexural damage ratio are the main factors considered in this study to observe the efficacy of the employed hybrid composites.The experimental outputs demonstrate the improved post yield behavior with less rate of stiffness degradation and better damage tolerance capacity than conventional technique.

Main properties of ultra-high performance fiber reinforced cement composites under couple effect of load and environment

This study aims to reveal the mechanism that how the content of steel fibers and strength grades affect the macro performance of the ultra-high performance fiber reinforced cementitious composite （UHPFRCC） and to study the UHPFRCC durability under the combined effect of loads and environments. Three types of high and ultra-high performance fiber reinforced cement composites with different strength grades （100, 150, 200 MPa） and different steel fiber volume fractions （0%, 1%, 2%, 3%） are prepared. The main properties of mechanical performance and short-term durability are studied. A preloading frame is designed to apply a four- point load external flexural stress with a stress selection ratio of 0.5 for UHPFRCC150 specimens. The results show that the growth in strength grade with a proper content of steel fiber greatly increases the strength and toughness of the HPFRCC and the UHPFRCC while decreasing the dry-shrinkage ratio. For the loaded specimens, the existence of steel fiber can reduce the negative influence of tensile stress on the Cl- penetration resistance of the UHPFRCC in addition to improving its ability to resist the freeze-thaw damage.

Resistance welding of carbon fibre reinforced polyetheretherketone composites using metal mesh and PEI film

Weldability of polyetheretherketone(PEEK) with polyetherimide(PEI) is tested. And carbon fiber reinforced PEEK laminates are resistance welded using stainless steel mesh heating element. The effects of the welding time and welding pressure on the lap shear strength of joints are investigated. Results show that PEEK can heal with PEI well in welding condition and the lap shear strength of PEEK/CF(carbon fibre) joint increases linearly with welding time, but reaches a maximum value when welding pressure ranging from 0.3 MPa to 0.5 MPa with constant welding time. The fracture characteristics of surface are analyzed by SEM techniques, and four types of fracture modes of lap shear joints are suggested.

Microwave Absorption and Mechanical Properties of Short-cutted Carbon Fiber/glass Fiber Hybrid Veil Reinforced Epoxy Composites

This work aims at investigating the microwave absorption and mechanical properties of short-cutted carbon fiber/glass fiber hybrid veil reinforced epoxy composites.The short-cutted carbon fibers(CFs)/glass fibers(GFs)hybrid veil were prepared by papermaking technology,and composites liquid molding was employed to manufacture CFs/GFs hybrid epoxy composites.The microstructure,microwave absorbing properties and mechanical properties of the hybrid epoxy composites were studied by using SEM,vector network analyzer and universal material testing,respectively.The reflection coefficient of the composites were calculated by the measured complex permittivity and permeability in the X-band(8.2-12.4 GHz)range.The optimum microwave absorption properties can be obtained when the content of CFs in the hybrid veil is 6 wt%and the thickness of the composites is 2 mm,the minimum reflection coefficient of-31.8 dB and the effective absorption bandwidth is 2.1 GHz,which is ascribed to benefitting impedance matching characteristic and dielectric loss of the carbon fiber.Simultaneously the tensile strength and modulus can achieve 104.0 and 2.98GPa,demonstrating that the CFs/GFs hybrid epoxy composites can be a promising candidate of microwave absorbing materials with high mechanical properties.

Role of matrix structure and flaw size distribution modification on deflection hardening behavior of polyvinyl alcohol fiber reinforced engineered cementitious composites(PVA-ECC)

The multiple cracking and deflection hardening performance of polyvinyl alcohol fiber reinforced engineered cementitious composites(PVA-ECC)under four-point flexural loading have been investigated.Matrices with different binder combinations and W/B ratios(from 0.44 to 0.78)providing satisfactory PVA fiber dispersion were specially designed.Effect of pre-existing flaw size distribution modification on deflection hardening behavior was comparatively studied by adding 3 mm diameter polyethylene beads into the mixtures(6%by total volume).Natural flaw size distributions of composites without beads were determined by cross sectional analysis.The crack number and crack width distributions of specimens after flexural loading were characterized and the possible causes of changes in multiple cracking and deflection hardening behavior by flaw size distribution modification were discussed.Promising results from the view point of deflection hardening behavior were obtained from metakaolin incorporated and flaw size distribution modified PVA-ECCs prepared with W/B=0.53.The dual roles of W/B ratio and superplasticizer content on flaw size distribution,cracking potential and fiber-matrix bond behavior were evaluated.Flaw size distribution modification is found beneficial in terms of ductility improvement at an optimized W/B ratio.

Preparation of three-dimensional braided carbon fiber reinforced mullite composites from a sol with high solid content

To prepare the three-dimensional braided carbon fiber reinforced mullite （3D C/mullite） composites, an Al2O3-SiO2 solwith a solid content of 20% （mass fraction） and an Al2O3/SiO2 mass ratio of 2：1 was selected as the raw material. Characteristics andmullitization of the sol were analyzed throughly. It is found that the formation of mullite is basically completed at 1300℃ and thegel powders exhibit favorable sintering shrinkage. The 3D C/mullite composites without interfacial coating were fabricated throughthe route of vacuum impregnation-drying-heat treatment. Satisfied mechanical properties with a flexural strength of 241.2 MPa anda fracture toughness of 10.9 MPa·m1/2are obtained although the total porosity reaches 26.0%. Oxidation resistances of the compositesat 1200, 1400 and 1600 ℃ were investigated. Due to the further densification of matrix, the 3D C/mullite composites show tiny massloss and their mechanical properties are well retained after oxidation at 1600 ℃ for 30 min.

Toughness and Fracture Mechanism of Carbon Fiber Reinforced Epoxy Composites

The fracture toughness of carbon fiber reinforced epoxy composite(CFRP)was investigated through mode I and mode II shaped fracture system in this paper.A novel polyimide with trifluoromethyl groups and grafted nanosilica were used to modify epoxy resin.Effect of modified resin and unmodified resin on fracture toughness of CFRP was compared and discussed.Lay-up angles and thicknesses effects on fracture toughness of composites were also investigated.The fracture toughness of CFRP was obtained through double cantilever beam(DCB)and end notched flexure(ENF)tests.The results showed that the composites prepared by modified resin exhibited high fracture toughness compared with unmodified composites.The fracture toughness value of mode I increased from 1.83 kJ/m2 to 4.55 kJ/m2.The fracture toughness value of mode II increased from 2.30 kJ/m2 to 6.47 kJ/m2.

An Application of the Modified Shear Lag Model to Study the Influence of Thermal Residual Stresses on the Stiffness and Yield Strength of Short Fiber Reinforced Metal Matrix Composites

The modified shear lag model proposed recently was applied to calculate thermal residual stresses and subsequent stress distributions under tensile and compressive loadings. The expressions for the elastic moduli and the yield strengths under tensile and compressive loadings were derived which take account of thermal residual stresses. The asymmetries in the elastic modulus and the yield strength were interpreted using the derived expressions and the obtained results of the stress calculations. The model predictions have exhibited good agreements with the experimental results and also with the other theoretical predictions

Orthogonal design of experiment and analysis of abrasive water jet cutting on carbon fiber reinforced composites

The carbon fiber reinforced composite is a new type of composite material with an excellent property in strength and elastic modulus,and has found extensive applications in aerospace,energy,automotive industry and so on.However,this composite has a strict requirement on processing techniques,for example,brittle damage or delamination often exists in conventional processing techniques.Abrasive water jet machining technology is a new type of green machining technique with distinct advantages such as high-energy and thermal distortion free.The use of abrasive water jet technique to process carbon fiber composite materials has become a popular trend since it can significantly improve the processing accuracy and surface quality of carbon fiber composite materials.However,there are too many parameters that affect the quality of an abrasive water jet machining.At present,few studies are carried out on the parameter optimization of such a machining process,which leads to the unstable quality of surface processing.In this paper,orthogonal design of experiment and regression analysis were employed to establish the empirical model between cutting surface roughness and machining process parameters.Then a verified model was used to optimize the machining process parameters for abrasive water jet cutting carbon fiber reinforced composites.

STUDY ON THE EFFECTS OF BREAKAGE OF SINGLE FIBER ON CREEP BEHAVIOR OF FIBER REINFORCED COMPOSITES

A 3-D micro cell model with multi-fibers has been presented to study the effects of breakage of single fiber on the whole creep behavior of fiber reinforced composites by finite element method (FEM). Before the fiber breakage, the stresses of all fibers are identical. With the creep time increasing, stress in fiber increases but stress in matrix decreases. It is assumed that the fiber breakage occurs when the stress in fiber reaches a critical value. The stress redistribution resulted from the breakage of fiber has been obtained. The influence on the axial stress of the broken fiber is local. The stress in the all fiber sections is not uniform. There is a local stress concentration in the matrix. And this stress concentration in the matrix is more and more serious with the creep deformation. The stress transference of the loading due to the fiber breakage has been studies numerically. It is found that the fibers near to the broken fiber will take over more loading.

Processing and Performance of Alumina Fiber Reinforced Alumina Composites

Processing of alumina fiber-reinforced alumina matrix composites by hot-pressing was described. The mechanical properties of the composites fabricated by different sintering conditions including temperature and pressure have been investigated. The results indicated that the higher sintering temperature and pressure corresponded to the higher bulk density and higher maximum strength of the composite, whereas the pseudo-ductility of the composite was lower. The preliminary results of the composite with monazite-coated fibers showed that maximum strength could be improved up to 35% compared with the noncoated fiber composite in the same sintering condition. Moreover, the fracture behavior of the composite changed from completely brittle fracture to non-brittle fracture under the suitable sintering conditions. SEM observation of the fracture surface indicated that the coating worked as a protective barrier and avoided sintering of the fibers together even at high temperature and pressure during densification process.

THE EFFECT OF POLYMER IN STEEL FIBER REINFORCED CEMENT COMPOSITES

Three kinds of polymers, polymethyl acrylate emulsion (POLYVINYLformal solution (PV- FO), styrene acrylate copolymer emulsion (SA)are chosen To study the effect of polymer in steel fiber rein forcedce- Ment composites (SFRCC). The experimental results show That thebonding properties in SFRCC are remarkably im- Proved after theaddition of three kinds of polymer.

A New Modification to Shear Lag Model as Applied to Stiffness and Yield Strength of Short Fiber Reinforced Metal Matrix Composites

A new modification for the shear lag model is given and the expressions for the stiffness and yield Strength of short fiber metal matri×composite are derived. These expressions are then compared with our experimental data in a SiCw/Al-Li T6 composite and the published experimental data on different SiCw/Al T6 composites and also compared with the previous shear lag models and the other theoretical models.

Ballistic impact simulation of Kevlar-129 fiber reinforced composite material

The penetration resistance of Kevlar-129 fiber reinforced composite materials was investigated with AUTODYN software.The ballistic limits of the fragment that pierced 6kinds of target plates were obtained by finite element simulation when the 10 g fragment simulation projectile（FSP）impacting to the target plates of different thickness values of 8,10,12,14,16 and 18mm with appropriate velocity,respectively,and the influences of thickness on the ballistic limits and the specific energy absorption were analyzed.The results show that the ballistic limit of Kevlar-129 fiber reinforced composite plates presents linear growth with the increase of the target thickness in the range from 8to 18 mm.The specific energy absorption of plates presents approximately linear growth,but there is slightly slow growth in the range from 10 to 16mm of the target thickness.It also can be found that the influences of plate thickness and surface density on the varying pattern of specific energy absorption are almost the same.Therefore,both of them can be used to characterize the variation of specific energy absorption under the impact of the FSP fragment.

Effects of characteristic inhomogeneity of bamboo culm nodes on mechanical properties of bamboo fiber reinforced composite

Dendrocalamus farinosus and Phyllostachys heterocycla bamboo logs were subjected to a novel treat- ment process for the preparation of bamboo fiber mats （BFMs）, and the obtained BFM were used to fabricate bamboo fiber reinforced composite （BFRC）. We studied the mechanical properties of the BFRCs manufactured from the mats with and without bamboo nodes. The pres- ence of nodes in BFM greatly reduced tensile strength, compressive strength, modulus of elasticity, and modulus of rupture of the BFRCs, while the BFRCs fabricated from BFMs with nodes possessed higher horizontal shear strength. Therefore, the nodes in bamboo culms were an important factor in the uniform distribution of mechanical properties, and BFMs should be homogeneously arranged to reduce the impact of nodes on the mechanical strengths of BFRCs.

PREDICTION OF MECHANICAL PROPERTY OF WHISKER REINFORCED METAL MATRIX COMPOSITE: PART-II. VERIFICATION & APPLICATION

The present paper continues the discussion in Part I. Model and Formulation. Based on the theory proposed in Part I, the formulae predicting stiffness moduli of the composites in some typical cases of whisker orientations and loading conditions are derived and compared with theoretical representatives in literatures, experimental measurement and commonly used empirical formulae. It seems that (1) with whisker reinforcing and matrix hardening considered, the present prediction is in well agreement with the experimental measurement; (2) the present theory can predict accurate moduli with the proper pre calculated parameters; (3) the upper bound and lower bound of the present theory are just the predictions of equal strain theory and equal stress theory; (4) the present theory provides a physical explanation and theoretical base for the present commonly used empirical formulae. Compared with the microscopic mechanical theories, the present theory is competent for modulus prediction of practical engineering composite in accuracy and simplicity. [WT5”HZ]

Determination of Water Diffusion Coefficients and Dynamics in Adhesive/Carbon Fiber Reinforced Epoxy Resin Composite Joints

To determinate the water diffusion coefficients and dynamics in adhesive/carben fiber reinforced epoxy resin composite joints, energy dispersive X-ray spectroscopy analysis（EDX） is used to establish the content change of oxy- gen in the adhesive in adhesive/carbon fther reinforced epoxy resin composite joints. As water is made up of oxygen and hydrogen, the water diffusion coefficients and dynamics in adhesive/carben fiber reinforced epoxy resin composite joints can be obtained from the change in the content of oxygen in the adhesive during humidity aging, via EDX analy-sis. The authors have calculated the water diffusion coefficients and dynamics in the adhesive/carbon fiber reinforced epoxy resin composite joints with the aid of beth energy dispersive X-ray spectroscopy and elemental analysis. The de- termined results with EDX analysis are almost the same as those determined with elemental analysis and the results al- so show that the durability of the adhesive/carbon fther reinforced epoxy resin composite joints subjected to silane cou- pling agent treatment is better than those subjected to sand paper burnishing treatment and chemical oxidation treat- ment.

Microstructure and properties of SiC gradiently coated C_f/C composites prepared by a RCLD method

The SiC gradiently coated carbon fiber/carbon （Cf/C） composites were prepared by a two-step rapid chemical liquid deposition （RCLD） method. The microstructure and properties of the composites were investigated using X-ray diffraction, scanning electron microscopy together with energy dispersive X-ray analysis, bending tests, and oxidation tests. The experimental results show that the surface layer of the composites is composed of SiC, pyrocarbon, and carbon fibers. Their inner area consists of pyrocarbon and carbon fibers. The SiC content gradiently decreases with increasing distance from the outer surface to the center of the composites. Furthermore, the thickness of the SiC layer increases with increasing tetraethylorthosilicate content and deposition time. SiC coatings have no significant influence on the bending strength of the composites. However, the oxidation resistance of the composites increases with increasing thickness of the SiC layer.