Application of the Non-Stationary Oil Film Force Database

The technique of non stationary oil film force database for hydrodynamic bearing is introduced and its potential applications in nonlinear rotor dynamics are demonstrated. Through simulations of the locus of the shaft center aided by the database technique, nonlinear stability analysis can be performed and the natural frequency can be obtained as well. The easiness of 'assembling' the individual bush forces from the database to form the bearing force, makes it very convenient to evaluate the stability of various types of journal bearings. Examples are demonstrated to show how the database technique makes it possible to get technically abundant simulation results at the expense of very short calculation time.

Dynamical Analysis of Rub-impact Rotor System with Asymmetric Oil Film Force

Considering the effect of non-symmetry film force, nonlinear stiffness and nonlinear friction force, a dynamical model of rub-impact rotor system is established, then the nonlinear dynamical behavior is studied by numerical analysis method. The effect of rotation speed, nonlinear stiffitess ratio and speed effect factor on brifurcation and chaotic behavior for rub-impact rotor system is comprehensively analyzed. The analysis results show that the effect of non-symmetry film force, nonlinear stiffness and nonlinear friction force on the dynamical behavior of the rotor system has close relation with rotation speed. The chaotic behavior exists in a wider parameter region, and the chaotic evolution rule is more complicated. The research provides a reliable theory basis and reference for diagnosing some faults of the rotor system.

Rapid solution for analysis of nonlinear fluid film force and dynamic behavior of a tilting-pad journal bearing-rotor system with turbulent and thermal effects

To analyze the nonlinear dynamics of a tilting-pad journal bearing(TPJB)-rotor system with high accuracy and speed,the database method(DM)is modified to rapidly determine the nonlinear fluid film force(NFFF)of a TPJB while considering turbulent and thermal effects.A high-accuracy,large-capacity NFFF database for a single pad is constructed by numerically solving the turbulent adiabatic hydrodynamic model for five equivalent state variables of the journal,which are discretized in the pad coordinates.The remaining variables are not discretized in the DM.A combined linear and parabolic interpolation polynomial based on the database is established to accurately calculate the NFFF of the tilting pads;thus,the NFFF of a four-pad TPJB is obtained in the bearing coordinates.The DM is applied to analyze and compare the nonlinear dynamic behavior of a water-lubricated TPJB-Jeffcott rotor system with and without turbulent and thermal effects.The present DM solution without these effects and the previous DM solution are shown to be consistent.The results demonstrate the importance of the flow regime and the negligibility of temperature increases in the nonlinear dynamics of a water-lubricated TPJB.This work contributes to the accurate and efficient analysis of the nonlinear dynamics of high-speed TPJBs and low-viscosity-fluid-lubricated TPJBs.

ATOMIC FORCE MICROSCOPY OBSERVATION OF MAGNETRON SPUTTERED ALUMINUM－SILICON ALLOY FILMS

wo different surface morphology characteristics of magnetron sputtered aluminumsilicon(Al-Si)alloy films deposited at 0 and 200℃ were observed by atomic force microscopy(AFM).One is irregularly shaped grains put togther on a plane.The other is irregularly shaped grains Piled up in space. Nanometer-sized particles with heights from 1.6 to 2.9 nm were first observed. On the basis of these observations the growth mechanism of magnetron sputtered films is discussed.

Influences of oscillatory structural forces on dewetting of nanoparticle-laden ultrathin films

To understand the influences of nanoparticles on dewetting in ultra-thin films, both linear stability the- ory and numerical simulations are performed in the present study, with the consideration of oscillatory structural （OS） forces. Long scale approximation is utilized to simplify the hydrodynamic and diffusion equations to a nonlinear system for film thickness and nanoparticle concentration. Results show that the presence of nanoparticles generally suppresses the dewetting process. Two physical mechanisms responsi- ble for this phenomenon are addressed in the present study. When the oscillatory structural forces are relatively smaller, the essential feature of film evolution is similar to the case of particle-free flow. The reduction of the linear growth rate and the postponement of film rupturing can be attributed to the increment of the viscosity due to the presence of nanoparti- cles. On the other hand, when the intensity of the OS forces becomes stronger, the stepwise thinning of film can be ob- served which prevents the film from rupture. Numerical sim- ulations indicate that this phenomenon is caused by the ex- istence of a stable zone due to the oscillatory nature of the structural forces. Another interesting finding is that the non- uniformity of the distribution of nanoparticle concentration might destabilize a spinodally stable film, and trigger the oc- currence of film dewetting.

Numerical investigation on damping coefficient of the integral squeeze film damper

The elimination of rotor vibration is usually achieved by applying additional damping to the system.Squeeze film dampers are widely used in various aerospace and turbine equipments.The research is carried out on flow characteristics in the integral squeeze film dampers(ISFDs).The dynamic response to the operation condition is investigated through the computational fluid dynamics(CFD) model of ISFD.Due to the large pressure loss at the oil inlet,the oil film force only changes slightly with the increase of oil supply pressure,and the damping increases slightly.The vibration amplitude only affects the film force,but has no effect on the damping.The oil film force and damping show an upward tendency with the decrease of thickness of the end seal clearance.

Damping characteristics analysis of squeeze film damper with metal rubber

A squeeze film damper (SFD) with metal rubber (MR) ring installed on the end and the radial direction of rotor are implemented in this paper. Based on the hypothesis of π film, the description of the new SFD/MR flux and nonlinear oil film damping force is derived according to the Reynolds Eq. and Darcy’s law. It proves that the SFD/MR has better damping characteristics than the traditional SFD after comparatively analyzing characteristics of oil film between the traditional short SFD and the SFD/MR.

Microstructure and Mechanical Property of Magnetron Sputtering Deposited DLC Film

A diamond-like carbon（DLC） film was deposited on YT14 substrate using magnetron sputtering（MS）. The surface morphologies, roughness and bonding spectra of obtained film were characterized using scanning electron microscopy（SEM）, atomic force microscopy（AFM）, and X-ray photoelectron spectroscopy（XPS）, respectively, and its mechanical property and bonding strength were measured using a nanoindentation and scratch tester, respectively. The results show that the C-enriched DLC film exhibits a denser microstructure and smoother surface with lower surface roughness of 21.8 nm. The ratio of C sp2 at 284.4 e V that corresponds to the diamond（111） and the C sp3 at 285.3 e V that corresponds to the diamond（220） plane for the as-received film is 0.36： 0.64, showing that the C sp3 has the high content. The hardness and Young＇s modulus of DLC film by nanoindentation are 8.534 41 and 142.158 1 GPa, respectively, and the corresponding bonding strength is 74.55 N by scratch test.

Study of nonlinear dynamic characteristics of rotor-bearing systems

Based on the short-bearing model, the stability of a rigid Jeffcott rotor system is studied in a relatively wide parameter range by using Poincaré maps and the numerical integration method. The results of the calculation show that the period doubling bifurcation, quasi-periodic and chaotic motions may occur. In some typical parameter regions, the bifurcation diagrams, phase portrait, Poincaré maps and the frequency spectrums of the system are acquired with the numerical integration method. They demonstrate some motion state of the system. The fractal dimension concept is used to determine whether the system is in a state of chaotic motion. The analysis result of this paper provides the theoretical basis for qualitatively controlling the stable operating states of the rotors.

Micro-Friction of Diazoresin/Polyacrylic Acid Self-Assembly Films in Water with Atomic Force Microscopy

Ultrathin films composed of diazoresin（DR）and polyacrylic acid（PAA）were fabricated.The surface morphology of the films in water was measured using an atomic force microscopy（AFM）.The self-assembly technique makes the surface rather flat and uniform.The friction force and its dependence on the velocity differ from the surface charge of the thin films.The friction force of repulsive DR/PAA film increases linearly with velocity and has lower values than that of attractive DR film over the full range of velocity.As the velocity increases,the attractive friction of DR film first decreases to a minimum at a velocity of 2 line/s and then increases all the way.When the surface is repulsive to the friction substrate,the friction of thin films that is determined by hydrated lubrication of polymer chains that is ultralubricated;when it is adhesive to the friction substrate,the friction is mainly contributed from the elastic deformation of adsorbed polymer chains in the low velocity region and from viscous sliding in the presence of hydrated-layer lubrication of the polymer chains in the higher velocity region.

Magnetic Properties and Coercivity of MnGa Films Deposited on Different Substrates

MnGa films were grown by magnetron sputtering on thermally oxidized Si（Si/SiO2） and glass substrates. Films grown on single-crystal Si（100） substrate with different underlayers were prepared for comparison. It is found that the Si/SiO2 substrate is more suitable for growing high-coercivity MnGa films than the glass substrate, which is the result of the isolated-island-like growth. A coercivity of 9.7 kOe can be achieved for the 10 nm MnGa films grown on Si/SiO2 substrate at substrate temperature TS of 450 °C.Optimized experimental conditions are specified by changing the thickness of the MnGa films and the temperature of the substrates.