Finite Deformation, Finite Strain Nonlinear Dynamics and Dynamic Bifurcation in TVE Solids with Rheology

This paper presents a mathematical model consisting of conservation and balance laws (CBL) of classical continuum mechanics (CCM) and ordered rate constitutive theories in Lagrangian description derived using entropy inequality and the representation theorem for thermoviscoelastic solids (TVES) with rheology. The CBL and the constitutive theories take into account finite deformation and finite strain deformation physics and are based on contravariant deviatoric second Piola-Kirchhoff stress tensor and its work conjugate covariant Green’s strain tensor and their material derivatives of up to order m and n respectively. All published works on nonlinear dynamics of TVES with rheology are mostly based on phenomenological mathematical models. In rare instances, some aspects of CBL are used but are incorrectly altered to obtain mass, stiffness and damping matrices using space-time decoupled approaches. In the work presented in this paper, we show that this is not possible using CBL of CCM for TVES with rheology. Thus, the mathematical models used currently in the published works are not the correct description of the physics of nonlinear dynamics of TVES with rheology. The mathematical model used in the present work is strictly based on the CBL of CCM and is thermodynamically and mathematically consistent and the space-time coupled finite element methodology used in this work is unconditionally stable and provides solutions with desired accuracy and is ideally suited for nonlinear dynamics of TVES with memory. The work in this paper is the first presentation of a mathematical model strictly based on CBL of CCM and the solution of the mathematical model is obtained using unconditionally stable space-time coupled computational methodology that provides control over the errors in the evolution. Both space-time coupled and space-time decoupled finite element formulations are considered for obtaining solutions of the IVPs described by the mathematical model and are presented in the paper. Factors or the physics influencing dynamic response and dynamic bifurcation for TVES with rheology are identified and are also demonstrated through model problem studies. A simple model problem consisting of a rod (1D) of TVES material with memory fixed at one end and subjected to harmonic excitation at the other end is considered to study nonlinear dynamics of TVES with rheology, frequency response as well as dynamic bifurcation phenomenon.

A Modified Symmetric and Antisymmetric Decomposition-Based Three-Dimensional Numerical Manifold Method for Finite Elastic-Plastic Deformations

There are relatively few studies on large rotation or deformation by means of the three-dimensional(3D)numerical manifold method(NMM).A new modified symmetric and antisymmetric decomposition(MSAD)theory is developed and implemented into the 3D NMM,eliminating the false-volume expansion and false-rotation strain/stress problems.The Jaumann rate is used to measure the material rotation,and the geometric stiffness built on the Jaumann rate is deduced.The incremental formulas of the MSAD-based 3D NMM and a practical guide on the implementation of the MSAD theory are given in detail and exemplified.The new theory and formulas can be applied to analyze both large rotation and large deformation problems.Based on the hypoelasto-plasticity theory and the unified strength theory,the unified yield criterion with associated flow rule is implemented into the MSAD-based 3D NMM.Several typical examples are studied,showing the advantage and potential of the new MSAD theory and the MSAD-based 3D NMM.

Study on hot deformation behavior of homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy using a combination of strain-compensated Arrhenius constitutive model and finite element simulation method

Isothermal hot compression experiments were conducted on homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy to investigate hot deformation behavior at the temperature range of 673-773 K and the strain rate range of 0.001-1 s^(-1)by using a Gleeble-1500D thermo mechanical simulator.Metallographic characterization on samples deformed to true strain of 0.70 illustrates the occurrence of flow localization and/or microcrack at deformation conditions of 673 K/0.01 s^(-1),673 K/1 s^(-1)and 698 K/1 s^(-1),indicating that these three deformation conditions should be excluded during hot working of homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy.Based on the measured true stress-strain data,the strain-compensated Arrhenius constitutive model was constructed and then incorporated into UHARD subroutine of ABAQUS software to study hot deformation process of homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy.By comparison with measured force-displacement curves,the predicted results can describe well the rheological behavior of homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy,verifying the validity of finite element simulation of hot compression process with this complicated constitutive model.Numerical results demonstrate that the distribution of values of material parameters(α,n,Q and ln A)within deformed sample is inhomogeneous.This issue is directly correlated to the uneven distribution of equivalent plastic strain due to the friction effect.Moreover,at a given temperature the increase of strain rate would result in the decrease of equivalent plastic strain within the central region of deformed sample,which hinders the occurrence of dynamic recrystallization(DRX).

Finite Deformation, Finite Strain Nonlinear Dynamics and Dynamic Bifurcation in TVE Solids

This paper presents the mathematical model consisting of conservation and balance laws (CBL) of classical continuum mechanics (CCM) and the constitutive theories derived using entropy inequality and representation theorem for thermoviscoelastic solids (TVES) matter without memory. The CBL and the constitutive theories take into account finite deformation and finite strain deformation physics. This mathematical model is thermodynamically and mathematically consistent and is ideally suited to study nonlinear dynamics of TVES and dynamic bifurcation and is used in the work presented in this paper. The finite element formulations are constructed for obtaining the solution of the initial value problems (IVPs) described by the mathematical models. Both space-time coupled as well as space-time decoupled finite element methods are considered for obtaining solutions of the IVPs. Space-time coupled finite element formulations based on space-time residual functional (STRF) that yield space-time variationally consistent space-time integral forms are considered. This approach ensures unconditional stability of the computations during the entire evolution. In the space-time decoupled finite element method based on Galerkin method with weak form for spatial discretization, the solutions of nonlinear ODEs in time resulting from the decoupling of space and time are obtained using Newmark linear acceleration method. Newton’s linear method is used to obtain converged solution for the nonlinear system of algebraic equations at each time step in the Newmark method. The different aspects of the deformation physics leading to the factors that influence nonlinear dynamic response and dynamic bifurcation are established using the proposed mathematical model, the solution method and their validity is demonstrated through model problem studies presented in this paper. Energy methods and superposition techniques in any form including those used in obtaining solutions are neither advocated nor used in the present work as these are not supported by calculus of variations and mathematical classification of differential operators appearing in nonlinear dynamics. The primary focus of the paper is to address various aspects of the deformation physics in nonlinear dynamics and their influence on dynamic bifurcation phenomenon using mathematical models strictly based on CBL of CCM using reliable unconditionally stable space-time coupled solution methods, which ensure solution accuracy or errors in the calculated solution are always identified. Many model problem studies are presented to further substantiate the concepts presented and discussed in the paper. Investigations presented in this paper are also compared with published works when appropriate.

A dynamic large-deformation particle finite element method for geotechnical applications based on Abaqus

In this paper,the application of Abaqus-based particle finite element method(PFEM)is extended from static to dynamic large deformation.The PFEM is based on periodic mesh regeneration with Delaunay triangulation to avoid mesh distortion.Additional mesh smoothing and boundary node smoothing techniques are incorporated to improve the mesh quality and solution accuracy.The field variables are mapped from the old to the new mesh using the closest point projection method to minimize the mapping error.The procedures of the proposed Abaqus-based dynamic PFEM(Abaqus-DPFEM)analysis and its implementation in Abaqus are detailed.The accuracy and robustness of the proposed approach are examined via four illustrative numerical examples.The numerical results show a satisfactory agreement with published results and further confirm the applicability of the Abaqus-DPFEM to solving dynamic large-deformation problems in geotechnical engineering.

Numerical Simulation of Surrounding Rock Deformation and Grouting Reinforcement of Cross-Fault Tunnel under Different Excavation Methods

Tunnel construction is susceptible to accidents such as loosening, deformation, collapse, and water inrush, especiallyunder complex geological conditions like dense fault areas. These accidents can cause instability and damageto the tunnel. As a result, it is essential to conduct research on tunnel construction and grouting reinforcementtechnology in fault fracture zones to address these issues and ensure the safety of tunnel excavation projects. Thisstudy utilized the Xianglushan cross-fault tunnel to conduct a comprehensive analysis on the construction, support,and reinforcement of a tunnel crossing a fault fracture zone using the three-dimensional finite element numericalmethod. The study yielded the following research conclusions: The excavation conditions of the cross-fault tunnelarray were analyzed to determine the optimal construction method for excavation while controlling deformationand stress in the surrounding rock. The middle partition method (CD method) was found to be the most suitable.Additionally, the effects of advanced reinforcement grouting on the cross-fault fracture zone tunnel were studied,and the optimal combination of grouting reinforcement range (140°) and grouting thickness (1m) was determined.The stress and deformation data obtained fromon-site monitoring of the surrounding rock was slightly lower thanthe numerical simulation results. However, the change trend of both sets of data was found to be consistent. Theseresearch findings provide technical analysis and data support for the construction and design of cross-fault tunnels.

Two-Dimensional Large Deformation Finite Element Analysisfor the Pulling-up of Plate Anchor

Based on mesh regeneration and stress interpolation from an old mesh to a new one, a large deformation finite element model is developed for the study of the behaviour of circular plate anchors subjected to uplift loading. For the deterruination of the distributions of stress components across a clay foundation, the Recovery by Equilibrium in Patches is extended to plastic analyses. ABAQUS, a commercial finite element package, is customized and linked into our program so as to keep automatic and efficient running of large deformation calculation. The quality of stress interpolation is testified by evaluations of Tresca stress and nodal reaction forces. The complete pulling-up processes of plate anchors buried in homogeneous clay arc simulated, and typical pulling force-displacement responses of a deep anchor and a shallow anchor are compared. Different from the results of previous studies, large deformation analysis is of the capability of estimating the breakaway between the anchor bottom and soils. For deep anchors, the variation of mobilized uplift resistance with anchor settlement is composed of three stages, and the initial buried depths of anchors affect the separation embedment slightly. The uplift bearing capacity of deep anchors is usually higher than that of shallow anchors.

ELASTIC-PLASTIC FINITE ELEMENT ANALYSIS OF THREE-DIMENSIONAL CONTACT-IMPACT AT RAIL JOINT

Using the finite element code ANSYS/LS-DYNA, a dynamic finite element modelwith an elastic-linear-kinematic-hardening plastic material is established to analyzeelastic-plastic stresses in the railhead in the impact process of wheel and rail occurring at thegap of rail joint. The model is based on the discrete elastic support condition of the rails, whichis suitable for the actual situation of wheel/track rolling contact. In the analysis the influencesof axle load, yield stress and tangent modulus of rail material on the stresses and strains areinvestigated in detail. The distribution of stresses and strains in the jointed railhead are given.It is found that the axle load, yield stress and tangent modulus of rail material greatly affect thestresses and strains in the railhead during impacting. The study provides a reliable method anduseful datum for the further research on fatigue and wear of railhead and improving the rail jointmode.

Validation and application of three-dimensional discontinuous deformation analysis with tetrahedron finite element meshed block

In the last decade, three dimensional discontin- uous deformation analyses （3D DDA） has attracted more and more attention of researchers and geotechnical engineers worldwide. The original DDA formulation utilizes a linear displacement function to describe the block movement and deformation, which would cause block expansion under rigid body rotation and thus limit its capability to model block de- formation. In this paper, 3D DDA is coupled with tetrahe- dron finite elements to tackle these two problems. Tetrahe- dron is the simplest in the 3D domain and makes it easy to implement automatic discretization, even for complex topol- ogy shape. Furthermore, element faces will remain planar and element edges will remain straight after deformation for tetrahedron finite elements and polyhedral contact detection schemes can be used directly. The matrices of equilibrium equations for this coupled method are given in detail and an effective contact searching algorithm is suggested. Valida- tion is conducted by comparing the results of the proposed coupled method with that of physical model tests using one of the most common failure modes, i.e., wedge failure. Most of the failure modes predicted by the coupled method agree with the physical model results except for 4 cases out of the total 65 cases. Finally, a complex rockslide example demon- strates the robustness and versatility of the coupled method.

NONLINEAR WAVES AND PERIODIC SOLUTION IN FINITE DEFORMATION ELASTIC ROD

A nonlinear wave equation of elastic rod taking account of finite deformation, transverse inertia and shearing strain is derived by means of the Hamilton principle in this paper. Nonlinear wave equation and truncated nonlinear wave equation are solved by the Jacobi elliptic sine function expansion and the third kind of Jacobi elliptic function expansion method. The exact periodic solutions of these nonlinear equations are obtained, including the shock wave solution and the solitary wave solution. The necessary condition of exact periodic solutions, shock solution and solitary solution existence is discussed.

FINITE ELEMENT ANALYSIS OF THERMOELASTIC BEHAVIOR OF PIEZOELECTRIC STRUCTURES UNDER FINITE DEFORMATION

It is noted that the behavior of most piezoelectric materials is temperaturedependent and such piezo-thermo-elastic coupling phenomenon has become even more pronounced in thecase of finite deformation. On the other hand, for the purpose of precise shape and vibrationcontrol of piezoelectric smart structures, their deformation under external excitation must beideally modeled. This demands a thorough study of the coupled piezo-thermo-elastic response underfinite deformation. In this study, the governing equations of piezoelectric structures areformulated through the theory of virtual displacement principle and a finite element method isdeveloped. It should be emphasized that in the finite element method the fully coupledpiezo-thermo-elastic behavior and the geometric non-linearity are considered. The method developedis then applied to simulate the dynamic and steady response of a clamped plate to heat flux actingon one side of the plate to mimic the behavior of a battery plate of satellite irradiated under thesun. The results obtained are compared against classical solutions, whereby the thermal conductivityis assumed to be independent of deformation. It is found that the full-coupled theory predicts lesstransient response of the temperature compared to the classic analysis. In the steady state limit,the predicted temperature distribution within the plate for small heat flux is almost the same forboth analyses. However, it is noted that increasing the heat flux will increase the deviationbetween the predictions of the temperature distribution by the full coupled theory and by theclassic analysis. It is concluded from the present study that, in order to precisely predict thedeformation of smart structures, the piezo-thermo-elastic coupling, geometric non-linearity and thedeformation dependent thermal conductivity should be taken into account.

Texture evolution and inhomogeneous deformation of polycrystalline Cu based on crystal plasticity finite element method and particle swarm optimization algorithm

Texture evolution and inhomogeneous deformation of polycrystalline Cu during uniaxial compression are investigated at the grain scale by combining crystal plasticity finite element method(CPFEM) with particle swarm optimization(PSO) algorithm. The texture-based representative volume element(TBRVE) is used in the crystal plasticity finite element model, where a given number of crystallographic orientations are obtained by means of discretizing the orientation distribution function(ODF) based on electron backscattered diffraction(EBSD) experiment data. Three-dimensional grains with different morphologies are generated on the basis of Voronoi tessellation. The PSO algorithm plays a significant role in identifying the material parameters and saving computational time. The macroscopic stress–strain curve is predicted based on CPFEM, where the simulation results are in good agreement with the experimental ones. Therefore, CPFEM is a powerful candidate for capturing the texture evolution and clarifying the inhomogeneous plastic deformation of polycrystalline Cu. The simulation results indicate that the <110> fiber texture is generated finally with the progression of plastic deformation. The inhomogeneous distribution of rotation angles lays the foundation for the inhomogeneous deformation of polycrystalline Cu in terms of grain scale.

Three kinds of nonlinear dispersive waves in elastic rods with finite deformation

On the basis of classical linear theory on longitudinal, torsional and flexural waves in thin elastic rods, and taking finite deformation and dispersive effects into consideration, three kinds of nonlinear evolution equations are derived. Qualitative analysis of three kinds of nonlinear equations are presented. It is shown that these equations have homoclinic or heteroclinic orbits on the phase plane, corresponding to solitary wave or shock wave solutions, respectively. Based on the principle of homogeneous balance, these equations are solved with the Jacobi elliptic function expansion method. Results show that existence of solitary wave solution and shock wave solution is possible under certain conditions. These conclusions are consistent with qualitative analysis.

DEFORMATION ANALYSIS OF SHEET METAL SINGLE-POINT INCREMENTAL FORMING BY FINITE ELEMENT METHOD SIMULATION

Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method（FEM） model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters＇ impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger.

Finite element analysis of controlling the TC4 thin plate weldment wave-like deformation by welding with impacting rotation

The new technology of welding with impacting rotation is put forward to decrease the wave-like deformation of the TC4 thin plate weldment. The thermal stress and strain are vital to understand the mechanism of controlling the wave-like deformation. In order to know the development of internal thermal stress and strain, finite element method is utilized for- the stress and strain are difficult to be investigated by experimental methods during the welding process. Temperature field, thermal stress evolution and distortion of thin plate are compared with the test results such as weld thermal cycle, residual stress sectioning measurement, and the deflection of the thin plate respectively. By the finite element analysis and test results verification, the meehaaism of the technology to control the wave-like deformation is brought forward, non-uniform thermal elastic strain between compressive plastic region and elastic extensive region is diminished by a certain amount of extensive plastic deformation by welding with impacting rotation process.

Machining Deformation Prediction of Thin-Walled Part Based on Finite Element Analysis

For the problems of machining distortion and the low accepted product during milling process of aluminum alloy thin-walled part,this paper starts from the analysis of initial stress state in material preparation process,the change process of residual stress within aluminum alloy pre-stretching plate is researched,and the distribution law of residual stress is indirectly obtained by delamination measurement methods,so the effect of internal residual stress on machining distortion is considered before finite element simulation. Considering the coupling effects of residual stress,dynamic milling force and clamping force on machining distortion,a threedimensional dynamic finite element simulation model is established,and the whole cutting process is simulated from the blank material to finished product,a novel prediction method is proposed,which can availably predict the machining distortion accurately. The machining distortion state of the thin-walled part is achieved at different processing steps,the machining distortion of the thin-walled part is detected with three coordinate measuring machine tools,show that the simulation results are in good agreement with experimental data.

Influence of load capacity on hydrostatic journal support deformation in finite element calculation

Based on the application of the four-oil-pad radial hydrostatic bearing in heavy equipments, the deformation of the four-oil-pad radial hydrostatic bearing was calculated by using the finite element method. The formula of film stiffness, film thickness and carrying capacity were established; the influence of the main parameters, such as load, load area and deformation on the supportability was analyzed; and the capacity of the two kinds of bearings was compared. The result shows that the carrying capacity of typeⅠ is prior to that of type Ⅱ . Calculations provide a theoretical basis for the bearing choosing and structure designing in the actual project.

VARIATIONAL PRINCIPLES OF ASYMMETRIC ELASTICITY THEORY OF FINITE DEFORMATION

In this paper, based on the finite deformation S-R decomposition theorem, the definition of the body moment is renewed as the stem of its internal and external. The expression of the increment rate of the deformation energy is derived and the physical meaning is clarified. The power variational principle and the complementary power variational principle for finite deformation mechanics are supplemented and perfected.

Dynamic mechanism for horizontal deformation in part of North China area——Three-dimensional finite-element calculation and analysis of results from GPS remeasurement

A deformation monitoring network that covers part of North China area and takes the Beijing region as the center was measured for two times with high precision GPS in 1995 and 1996 respectively. The results from remeasurement indicate that present horizontal movement in the monitored area is characterized by relative motion among several main tectonic blocks. Considering the spatial distribution features obtained from geological survey and results on seismic wave and activity in the area, and stratified features of crustal medium in depth, a three dimensional finite element medium model is designed. And under the conditions of taking and not taking the action manner of the background stress field in the studied area into account, the relative motion between tectonic blocks is calculated and modeled. Based on the results from the analysis and calculations the dynamic mechanism for the present horizontal deformation in the area is discussed.

DIFFERENTIAL QUADRATURE METHOD FOR BENDING OF ORTHOTROPIC PLATES WITH FINITE DEFORMATION AND TRANSVERSE SHEAR EFFECTS

Based on the Reddy's theory of plates with the effect of higher-order shear deformations, the governing equations for bending of orthotropic plates with finite deformations were established. The differential quadrature (DQ) method of nonlinear analysis to the problem was presented. New DQ approach, presented by Wang and Bert (DQWB), is extended to handle the multiple boundary conditions of plates. The techniques were also further extended to simplify nonlinear computations. The numerical convergence and comparison of solutions were studied. The results show that the DQ method presented is very reliable and valid. Moreover, the influences of geometric and material parameters as well as the transverse shear deformations on nonlinear bending were investigated. Numerical results show the influence of the shear deformation on the static bending of orthotropic moderately thick plate is significant.