Simulation of bulk metal forming processes using one-step finite element approach based on deformation theory of plasticity

The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.

A variational principle analysis of surface acoustic waves propagating under periodic metal grating with finite thickness

A theoretical method is presented,which analyzes properties of surface acoustic waves propagating on metallic gratings with finite thickness by combining finite element method with variational principle on surface acoustic waves propagating on periodic metal gratings. Based on D.P.Chen and Haus theory,a finite element method is used to investigate the effects of metallic gratings upon the propagation of surface acoustic waves.The coupling-of-modes parameters contributed by mechanical loading are expressed by the matrix derived from the finite element method.Consequently D.P.Chen and Haus theory can also be applied to analyze the properties of surface acoustic waves propagating on metallic gratings with finite thickness and arbitrary shape.Finally,the characteristics of surface acoustic waves propagating under gold and aluminum or silver gratings on a few piezoelectric crystals are studied.Numerical results of the coupling-of-modes parameters of the surface acoustic waves are obtained.

APPLICATION OF INTEGRATION ALGORITHEMS FOR ELASTO-PLASTICITY CONSTITUTIVE MODEL FOR ANISOTROPIC SHEET MATERIALS

Two algorithms of computing stress increment by using the elasto-plasticity constitutive model are firstly formulated, which are the Euler integration method and the radial return method. Hill＇48 anisotropic yield criterion is used. The Euler integration method can not obtain more accurate computation of the stress increment as the radial return method unless enough subintervals are taken,by which the Euler integration method will take excessive computing time. Without docreasing any accuracy, the radial return method can save much time. Finally, a square cup deep drawing from NUMISHEET＇93 benchmarks is simulated with a self-developed code SheetForrn in order to investigate the accuracy and efficiency of the radial return method.

Amorphization of Ni_(61)Nb_(39) Alloy by Laser Surface Treatment

The surface of Ni_（61）Nb_（39） crystalline ingot was treated by laser surface melting with different processing parameters.A fully amorphous layer with a thickness of approximately 10μm could be produced on the top surface under optimal parameters.An amorphous-crystalline composite layer with the depth from 10 to 50μm,consisting of amorphous matrix and intermetallic phases of Ni_3 Nb and Ni_6Nb_7,could be formed.The micro-hardness（about 831HV）of the treated surface was remarkably improved by nearly 100% compared with the value of the crystalline substrate caused by the formation of the fully amorphous structure.A finite volume simulation was adopted to evaluate the temperature distribution in the laser-affected zone of Ni_（61）Nb_（39） alloys and to reveal the mechanism of glass formation in the laser-affected zone.