The paper describes the ries with high thermal shock development of brick seresistance and low creep rate for hot blast stove, including research target and research plan on the basis of analysis on how to enhance the...The paper describes the ries with high thermal shock development of brick seresistance and low creep rate for hot blast stove, including research target and research plan on the basis of analysis on how to enhance the thermal shock resistance and to lower creep rate of the bricks. Efforts have been made on the selection of starting materials such as corundum, mullite, andalusite and sillimanite etc., together with some measures taken on multi-grade formulation, homogenizing of the matrix of bricks and addition of some special additives. The results indicated that the bricks were with characteristics such as higher thermal shock resistance of 〉 30 cycles under quenching in water from 1000℃, and creep rate of 0. 2 under 1400℃ for 20 -50hrs with load of 0.2 MPa. Now a series of products of this kind have been developed and produced. The application of the products in Wuhan Iron and Steel Co. showed very prospective results. Now most of domestic large sized blast furnaces say ≥- 1000m^3, including those of Baoshan Iron and Steel Co. , have selected the series products made by Gongyi No. 5 Refractories Head Factory（GYWN） for their hot blast stoves.展开更多
The hot load deformation tests of four kinds of insulating fireclay bricks were carried out using a high temperature creep furnace from Sinosteel Luoyang hlstitute of Refractories Reseorch Co. , Ltd. The testing load ...The hot load deformation tests of four kinds of insulating fireclay bricks were carried out using a high temperature creep furnace from Sinosteel Luoyang hlstitute of Refractories Reseorch Co. , Ltd. The testing load was fixed at 0. 069 MPa and the total testing time was with- in 6 h including the holding time of 1.5 h. The hot load defi〉rmation process of insulating fireclay bricks can be divided into three steps ： （ 1 ） expansion step from room temperature to RUL Tmax;（ 2 ） quick shrinkage step be- tween. RUL T and Ttest; 3 ） relatively slow shrinkage step during holding process. The deformation rate at the beginning of holding process （D0h） should be controlled withi, ＋0. 1%. The hot load deformation testing tem- perature of insulating fireclay bricks was optimized as the value of RUL T plus 220℃.展开更多
Low-creep andalusite bricks are characterized by high refractoriness under load, good anti-creep property, high mechanical strength, low porosity, good thermal shock resistance, etc. In this study, low-creep andalusit...Low-creep andalusite bricks are characterized by high refractoriness under load, good anti-creep property, high mechanical strength, low porosity, good thermal shock resistance, etc. In this study, low-creep andalusite brick specimens were investigated in the lab using mullite, bauxite and andalusite. Andalusite with the different particle sizes were used in the experiment and the specimen with the best property was selected us the production standard. In addition, the industrial produced low-creep andalusite bricks were compared with other low-creep bricks. The results show that the developed low-creep andalusite bricks is an excellent material for hot blast stove.展开更多
采用光学显微镜、电子显微镜和动态力学分析等方法研究Bi含量对直径为400μm、高度为200μm的无铅Cu/Sn-0.3Ag-0.7Cu(SAC0307)/Cu微尺度焊点的显微组织及蠕变性能的影响。结果表明:当焊点中Bi含量较低(1%(质量分数))时,其基体组织细小,C...采用光学显微镜、电子显微镜和动态力学分析等方法研究Bi含量对直径为400μm、高度为200μm的无铅Cu/Sn-0.3Ag-0.7Cu(SAC0307)/Cu微尺度焊点的显微组织及蠕变性能的影响。结果表明:当焊点中Bi含量较低(1%(质量分数))时,其基体组织细小,Cu_6Sn_5为粗大块状,Ag_3Sn分布不均匀;当焊点中Bi含量较多(3%(质量分数))时,基体组织与Cu_6Sn_5进一步细化,Ag_3Sn在细化的同时分布更均匀,界面扇贝状IMC层更平直。另外,温度为80~125℃、应力为8~15 MPa条件下,拉伸蠕变试验得到SAC0307微焊点的蠕变激活能(Q)和蠕变应力指数(n)分别为82.9 k J/mol和4.35;当钎料中Bi含量由1.0%增加到3.0%时,焊点的Q值从89.2 k J/mol增加到94.6 k J/mol,n值由4.48增加到4.73,钎焊接头的抗蠕变能力明显提高,所有焊点的蠕变变形机制主要受位错攀移控制。展开更多
基金The paper was presented at the Unitecr’05,which was held in Orlando. USA on Nov.8~11,2005
文摘The paper describes the ries with high thermal shock development of brick seresistance and low creep rate for hot blast stove, including research target and research plan on the basis of analysis on how to enhance the thermal shock resistance and to lower creep rate of the bricks. Efforts have been made on the selection of starting materials such as corundum, mullite, andalusite and sillimanite etc., together with some measures taken on multi-grade formulation, homogenizing of the matrix of bricks and addition of some special additives. The results indicated that the bricks were with characteristics such as higher thermal shock resistance of 〉 30 cycles under quenching in water from 1000℃, and creep rate of 0. 2 under 1400℃ for 20 -50hrs with load of 0.2 MPa. Now a series of products of this kind have been developed and produced. The application of the products in Wuhan Iron and Steel Co. showed very prospective results. Now most of domestic large sized blast furnaces say ≥- 1000m^3, including those of Baoshan Iron and Steel Co. , have selected the series products made by Gongyi No. 5 Refractories Head Factory（GYWN） for their hot blast stoves.
文摘The hot load deformation tests of four kinds of insulating fireclay bricks were carried out using a high temperature creep furnace from Sinosteel Luoyang hlstitute of Refractories Reseorch Co. , Ltd. The testing load was fixed at 0. 069 MPa and the total testing time was with- in 6 h including the holding time of 1.5 h. The hot load defi〉rmation process of insulating fireclay bricks can be divided into three steps ： （ 1 ） expansion step from room temperature to RUL Tmax;（ 2 ） quick shrinkage step be- tween. RUL T and Ttest; 3 ） relatively slow shrinkage step during holding process. The deformation rate at the beginning of holding process （D0h） should be controlled withi, ＋0. 1%. The hot load deformation testing tem- perature of insulating fireclay bricks was optimized as the value of RUL T plus 220℃.
文摘Low-creep andalusite bricks are characterized by high refractoriness under load, good anti-creep property, high mechanical strength, low porosity, good thermal shock resistance, etc. In this study, low-creep andalusite brick specimens were investigated in the lab using mullite, bauxite and andalusite. Andalusite with the different particle sizes were used in the experiment and the specimen with the best property was selected us the production standard. In addition, the industrial produced low-creep andalusite bricks were compared with other low-creep bricks. The results show that the developed low-creep andalusite bricks is an excellent material for hot blast stove.
文摘采用光学显微镜、电子显微镜和动态力学分析等方法研究Bi含量对直径为400μm、高度为200μm的无铅Cu/Sn-0.3Ag-0.7Cu(SAC0307)/Cu微尺度焊点的显微组织及蠕变性能的影响。结果表明:当焊点中Bi含量较低(1%(质量分数))时,其基体组织细小,Cu_6Sn_5为粗大块状,Ag_3Sn分布不均匀;当焊点中Bi含量较多(3%(质量分数))时,基体组织与Cu_6Sn_5进一步细化,Ag_3Sn在细化的同时分布更均匀,界面扇贝状IMC层更平直。另外,温度为80~125℃、应力为8~15 MPa条件下,拉伸蠕变试验得到SAC0307微焊点的蠕变激活能(Q)和蠕变应力指数(n)分别为82.9 k J/mol和4.35;当钎料中Bi含量由1.0%增加到3.0%时,焊点的Q值从89.2 k J/mol增加到94.6 k J/mol,n值由4.48增加到4.73,钎焊接头的抗蠕变能力明显提高,所有焊点的蠕变变形机制主要受位错攀移控制。
