To solve the problem of water seepage of vertical feeding borehole for solid materials,we established the fluid-solid coupling dynamic model of groundwater flowing in rock mass adjacent to the vertical feeding borehol...To solve the problem of water seepage of vertical feeding borehole for solid materials,we established the fluid-solid coupling dynamic model of groundwater flowing in rock mass adjacent to the vertical feeding borehole.Combining with the engineering geological conditions,we built a numeral model to study the influence rule of the aquifer hydraulic pressure and seepage location of feeding borehole on the amount of seepage with fnite element numerical method.The results show that the nonlinear relationship is presented among the amount of seepage,the seepage location and aquifer hydraulic pressure.The higher the aquifer hydraulic pressure is,the closer the distance between seepage location and aquifer is,and the faster the harmful levels of aquifer will grow.In practice,we calculated the allowable seepage of feeding borehole by the optimum moisture content and natural moisture content of backflling materials,and then determined the protection zone of feeding borehole,so the moisture content of backflling materials can be controlled within the scope of optimum moisture content.展开更多
The traditional practice of employing a two-stage coal-fed gasification process is to feed all of the oxygen to provide a vigorous amount of combustion in the first stage but only feed the coal without oxygen in the s...The traditional practice of employing a two-stage coal-fed gasification process is to feed all of the oxygen to provide a vigorous amount of combustion in the first stage but only feed the coal without oxygen in the second stage to allow the endothermic gasification process to occur downstream of the second stage. One of the merits of this 2-stage practice is to keep the gasifier temperature low downstream from the 2nd stage. This helps to extend the life of refractory bricks, decrease gasifier shut-down frequency for scheduled maintenance, and reduce the maintenance costs. In this traditional 2-stage practice, the temperature reduction in the second stage is achieved at the expense of a higher than normal temperature in the first stage. This study investigates a concept totally opposite to the traditional two-stage coal feeding practices in which the injected oxygen is split between the two stages, while all the coal is fed into the first stage. The hypothesis of this two-stage oxygen injection is that a distributed oxygen injection scheme can also distribute the release of heat to a larger gasifier volume and, thus, reduce the peak temperature distribution in the gasifier. The increased life expectancy and reduced maintenance of the refractory bricks can prevail in the entire gasifier and not just downstream from the second stage. In this study, both experiments and computational simulations have been performed to verify the hypothesis. A series of experiments conducted at 2.5 - 3.0 bars shows that the peak temperature and temperature range in the gasifier do decrease from 600?C - 1550?C with one stage oxygen injection to 950?C - 1230?C with a 60 - 40 oxygen split-injection. The CFD results conducted at 2.5 bars show that 1) the carbon conversion ratio for different oxygen injection schemes are all above 95%;2) H2 (about 70% vol.) dominates the syngas composition at the exit;3) the 80% - 20% case yields the lowest peak temperature and the most uniform temperature distribution along the gasifier;and 4) the 40% - 60% case produces the syngas with the highest HHV. Both experimental data and CFD predictions verify the hypothesis that it is feasible to reduce the peak temperature and achieve more uniform temperature in the gasifier by adequately controlling a two-stage oxygen injection with only minor changes of the composition and heating value of the syngas.展开更多
This paper analyzes the detection means of the feeding coal in the jigging process, and puts forward a fuzzy control system of the variable construction in order to control the feeding coal. The fuzzy control system c...This paper analyzes the detection means of the feeding coal in the jigging process, and puts forward a fuzzy control system of the variable construction in order to control the feeding coal. The fuzzy control system consists of three parts: bang-bang control, keep control and fuzzy control.展开更多
Ultrasonic waves have a lot of use in the particle surface cleaning.As flotation is one of the methods associated with surface properties,this paper investigates the effect of these waves on performance,particle size,...Ultrasonic waves have a lot of use in the particle surface cleaning.As flotation is one of the methods associated with surface properties,this paper investigates the effect of these waves on performance,particle size,reagents,and feed ash content in coal flotation.To accomplish this goal,coal samples in three size fractions,including coarse(-800 to+400μm),medium(-400 to+100 μm)and fine(-100μm)with various feed ash content.The flotation experiments were evaluated by process indexes such as yield,combustible recovery,and selectivity index.The results indicated the increasing of yield.The increasing was significant in medium size.Furthermore,the results showed that in presence of ultrasonic waves,the collector and frother consumption decreased.And also,applying ultrasonic waves would result more combustible recovery and selectivity index.The ash selectivity index had the highest impact for high feed ash content.展开更多
The NO_(x)emission of coal slime burned in circulating fluidized bed(CFB)boilers could hardly meet the increasingly strict standards in China.Feeding coal slime from the top of furnace led to uneven combustion in furn...The NO_(x)emission of coal slime burned in circulating fluidized bed(CFB)boilers could hardly meet the increasingly strict standards in China.Feeding coal slime from the top of furnace led to uneven combustion in furnace and cyclones,short residence time and overheated tail heating surface.The effects of feeding positions on the combustion uniformity and pollutant emission characteristics of coal slime were studied.The experimental results showed that the coal slime combustion was more uniform when feeding from the front wall and longer residence time was conducive to the control of NO_(x)emission.When the boiler temperature and excess air ratio were almost identical,the initial NO_(x)emissions were 45.0 mg·m^(−3)and 70.7 mg·m^(−3)when feeding from the front wall and the top of furnace,respectively;the NO_(x)emission was cut down 36.35%when feeding from the front wall,successfully meeting the ultra-low NO_(x)emission standard of China.The adoption of feeding from the front wall greatly reduced the original emission of NO_(x);the operation costs in the practical applications were saved to a large extent.展开更多
Low-rank coal contains more inherent moisture, high alkali metals (Na, K, Ca), high oxygen content, and low sulfur than high-rank coal. Low-rank coal gasification usually has lower efficiency than high-rank coal, sinc...Low-rank coal contains more inherent moisture, high alkali metals (Na, K, Ca), high oxygen content, and low sulfur than high-rank coal. Low-rank coal gasification usually has lower efficiency than high-rank coal, since more energy has been used to drive out the moisture and volatile matters and vaporize them. Nevertheless, Low-rank coal comprises about half of both the current utilization and the reserves in the United States and is the largest energy resource in the United States, so it is worthwhile and important to investigate the low-rank coal gasification process. In this study, the two-stage fuel feeding scheme is investigated in a downdraft, entrained-flow, and refractory-lined reactor. Both a high-rank coal (Illinois No.6 bituminous) and a low-rank coal (South Hallsville Texas Lignite) are used for comparison under the following operating conditions: 1) low-rank coal vs. high-rank coal, 2) one-stage injection vs. two-stage injection, 3) low-rank coal with pre-drying vs. without pre-drying, and 4) dry coal feeding without steam injection vs. with steam injection at the second stage. The results show that 1) With predrying to 12% moisture, syngas produced from lignite has 538 K lower exit temperature and 18% greater Higher Heating Value (HHV) than syngas produced from Illinois #6. 2) The two-stage fuel feeding scheme results in a lower wall temperature (around 100 K) in the lower half of the gasifier than the single-stage injection scheme. 3) Without pre-drying, the high inherent moisture content in the lignite causes the syngas HHV to decrease by 27% and the mole fractions of both H2 and CO to decrease by 33%, while the water vapor content increases by 121% (by volume). The low-rank coal, without pre-drying, will take longer to finish the demoisturization and devolatilization processes, resulting in delayed combustion and gasification processes.展开更多
For transportation of solid backfill material such as waste and fly ash from the surface to the bottom of the shaft in a fully mechanized backfilling coal backfilling coal mining technology, we developed a new vertica...For transportation of solid backfill material such as waste and fly ash from the surface to the bottom of the shaft in a fully mechanized backfilling coal backfilling coal mining technology, we developed a new vertical transportation system to transport this type of solid backfill material. Given the demands imposed on safely in feeding this material, we also investigated the structure and basic parameter of this system. For a mine in the Xingtai mining area the results show that: (1) a vertical transportation system should include three main parts, i.e., a feeding borehole, a maintenance chamber and a storage silo; (2) we determined that 486 mm is a suitable diameter for bore holes, the diameter of the storage silo is 6 m and its height 30 m in this vertical transportation system; (3) a conical buffer was developed to absorb the impact during the feeding process. To ensure normal implementation of fully mechanized backfilling coal mining technology and the safety of underground personnel, we propose a series of security technologies for anti-blockage, storage silo cleaning, high pressure air release and aspiration. This vertical transporting system has been applied in one this particular mine, which has fed about 4 million tons solid material with a feeding depth of 350 m and safely exploited 3 million tons of coal.展开更多
基金funded by the State Key Development Program for Basic Research of China(No.2013CB227900)the National High Technology Joint Research Program of China(No.2012BAB13B00)
文摘To solve the problem of water seepage of vertical feeding borehole for solid materials,we established the fluid-solid coupling dynamic model of groundwater flowing in rock mass adjacent to the vertical feeding borehole.Combining with the engineering geological conditions,we built a numeral model to study the influence rule of the aquifer hydraulic pressure and seepage location of feeding borehole on the amount of seepage with fnite element numerical method.The results show that the nonlinear relationship is presented among the amount of seepage,the seepage location and aquifer hydraulic pressure.The higher the aquifer hydraulic pressure is,the closer the distance between seepage location and aquifer is,and the faster the harmful levels of aquifer will grow.In practice,we calculated the allowable seepage of feeding borehole by the optimum moisture content and natural moisture content of backflling materials,and then determined the protection zone of feeding borehole,so the moisture content of backflling materials can be controlled within the scope of optimum moisture content.
文摘The traditional practice of employing a two-stage coal-fed gasification process is to feed all of the oxygen to provide a vigorous amount of combustion in the first stage but only feed the coal without oxygen in the second stage to allow the endothermic gasification process to occur downstream of the second stage. One of the merits of this 2-stage practice is to keep the gasifier temperature low downstream from the 2nd stage. This helps to extend the life of refractory bricks, decrease gasifier shut-down frequency for scheduled maintenance, and reduce the maintenance costs. In this traditional 2-stage practice, the temperature reduction in the second stage is achieved at the expense of a higher than normal temperature in the first stage. This study investigates a concept totally opposite to the traditional two-stage coal feeding practices in which the injected oxygen is split between the two stages, while all the coal is fed into the first stage. The hypothesis of this two-stage oxygen injection is that a distributed oxygen injection scheme can also distribute the release of heat to a larger gasifier volume and, thus, reduce the peak temperature distribution in the gasifier. The increased life expectancy and reduced maintenance of the refractory bricks can prevail in the entire gasifier and not just downstream from the second stage. In this study, both experiments and computational simulations have been performed to verify the hypothesis. A series of experiments conducted at 2.5 - 3.0 bars shows that the peak temperature and temperature range in the gasifier do decrease from 600?C - 1550?C with one stage oxygen injection to 950?C - 1230?C with a 60 - 40 oxygen split-injection. The CFD results conducted at 2.5 bars show that 1) the carbon conversion ratio for different oxygen injection schemes are all above 95%;2) H2 (about 70% vol.) dominates the syngas composition at the exit;3) the 80% - 20% case yields the lowest peak temperature and the most uniform temperature distribution along the gasifier;and 4) the 40% - 60% case produces the syngas with the highest HHV. Both experimental data and CFD predictions verify the hypothesis that it is feasible to reduce the peak temperature and achieve more uniform temperature in the gasifier by adequately controlling a two-stage oxygen injection with only minor changes of the composition and heating value of the syngas.
文摘This paper analyzes the detection means of the feeding coal in the jigging process, and puts forward a fuzzy control system of the variable construction in order to control the feeding coal. The fuzzy control system consists of three parts: bang-bang control, keep control and fuzzy control.
文摘Ultrasonic waves have a lot of use in the particle surface cleaning.As flotation is one of the methods associated with surface properties,this paper investigates the effect of these waves on performance,particle size,reagents,and feed ash content in coal flotation.To accomplish this goal,coal samples in three size fractions,including coarse(-800 to+400μm),medium(-400 to+100 μm)and fine(-100μm)with various feed ash content.The flotation experiments were evaluated by process indexes such as yield,combustible recovery,and selectivity index.The results indicated the increasing of yield.The increasing was significant in medium size.Furthermore,the results showed that in presence of ultrasonic waves,the collector and frother consumption decreased.And also,applying ultrasonic waves would result more combustible recovery and selectivity index.The ash selectivity index had the highest impact for high feed ash content.
基金This work was financially supported by the Strategic Priority Research Program of the Chinese Academy of Sciences(Grant No.XDA21040100).
文摘The NO_(x)emission of coal slime burned in circulating fluidized bed(CFB)boilers could hardly meet the increasingly strict standards in China.Feeding coal slime from the top of furnace led to uneven combustion in furnace and cyclones,short residence time and overheated tail heating surface.The effects of feeding positions on the combustion uniformity and pollutant emission characteristics of coal slime were studied.The experimental results showed that the coal slime combustion was more uniform when feeding from the front wall and longer residence time was conducive to the control of NO_(x)emission.When the boiler temperature and excess air ratio were almost identical,the initial NO_(x)emissions were 45.0 mg·m^(−3)and 70.7 mg·m^(−3)when feeding from the front wall and the top of furnace,respectively;the NO_(x)emission was cut down 36.35%when feeding from the front wall,successfully meeting the ultra-low NO_(x)emission standard of China.The adoption of feeding from the front wall greatly reduced the original emission of NO_(x);the operation costs in the practical applications were saved to a large extent.
文摘Low-rank coal contains more inherent moisture, high alkali metals (Na, K, Ca), high oxygen content, and low sulfur than high-rank coal. Low-rank coal gasification usually has lower efficiency than high-rank coal, since more energy has been used to drive out the moisture and volatile matters and vaporize them. Nevertheless, Low-rank coal comprises about half of both the current utilization and the reserves in the United States and is the largest energy resource in the United States, so it is worthwhile and important to investigate the low-rank coal gasification process. In this study, the two-stage fuel feeding scheme is investigated in a downdraft, entrained-flow, and refractory-lined reactor. Both a high-rank coal (Illinois No.6 bituminous) and a low-rank coal (South Hallsville Texas Lignite) are used for comparison under the following operating conditions: 1) low-rank coal vs. high-rank coal, 2) one-stage injection vs. two-stage injection, 3) low-rank coal with pre-drying vs. without pre-drying, and 4) dry coal feeding without steam injection vs. with steam injection at the second stage. The results show that 1) With predrying to 12% moisture, syngas produced from lignite has 538 K lower exit temperature and 18% greater Higher Heating Value (HHV) than syngas produced from Illinois #6. 2) The two-stage fuel feeding scheme results in a lower wall temperature (around 100 K) in the lower half of the gasifier than the single-stage injection scheme. 3) Without pre-drying, the high inherent moisture content in the lignite causes the syngas HHV to decrease by 27% and the mole fractions of both H2 and CO to decrease by 33%, while the water vapor content increases by 121% (by volume). The low-rank coal, without pre-drying, will take longer to finish the demoisturization and devolatilization processes, resulting in delayed combustion and gasification processes.
基金support for this work provided by the National Natural Science Foundation of China (No. 51074165)the major program of the National Natural Science Foundation of China (No. 50834004)the Innovation Project of Graduate Students of Jiangsu Province (No. CXZZ11-0308)
文摘For transportation of solid backfill material such as waste and fly ash from the surface to the bottom of the shaft in a fully mechanized backfilling coal backfilling coal mining technology, we developed a new vertical transportation system to transport this type of solid backfill material. Given the demands imposed on safely in feeding this material, we also investigated the structure and basic parameter of this system. For a mine in the Xingtai mining area the results show that: (1) a vertical transportation system should include three main parts, i.e., a feeding borehole, a maintenance chamber and a storage silo; (2) we determined that 486 mm is a suitable diameter for bore holes, the diameter of the storage silo is 6 m and its height 30 m in this vertical transportation system; (3) a conical buffer was developed to absorb the impact during the feeding process. To ensure normal implementation of fully mechanized backfilling coal mining technology and the safety of underground personnel, we propose a series of security technologies for anti-blockage, storage silo cleaning, high pressure air release and aspiration. This vertical transporting system has been applied in one this particular mine, which has fed about 4 million tons solid material with a feeding depth of 350 m and safely exploited 3 million tons of coal.
