Copper matrix composites doped with ceramic particles are known to effectively enhance the mechanical properties,thermal expansion behavior and high-temperature stability of copper while maintaining high thermal and e...Copper matrix composites doped with ceramic particles are known to effectively enhance the mechanical properties,thermal expansion behavior and high-temperature stability of copper while maintaining high thermal and electrical conductivity.This greatly expands the applications of copper as a functional material in thermal and conductive components,including electronic packaging materials and heat sinks,brushes,integrated circuit lead frames.So far,endeavors have been focusing on how to choose suitable ceramic components and fully exert strengthening effect of ceramic particles in the copper matrix.This article reviews and analyzes the effects of preparation techniques and the characteristics of ceramic particles,including ceramic particle content,size,morphology and interfacial bonding,on the diathermancy,electrical conductivity and mechanical behavior of copper matrix composites.The corresponding models and influencing mechanisms are also elaborated in depth.This review contributes to a deep understanding of the strengthening mechanisms and microstructural regulation of ceramic particle reinforced copper matrix composites.By more precise design and manipulation of composite microstructure,the comprehensive properties could be further improved to meet the growing demands of copper matrix composites in a wide range of application fields.展开更多
Wedge-shaped copper casting experiment was conducted to study the engulfment behavior of TiB2 particle and the interaction between particle or cluster and the solid/liquid front in commercial pure aluminum matrix. The...Wedge-shaped copper casting experiment was conducted to study the engulfment behavior of TiB2 particle and the interaction between particle or cluster and the solid/liquid front in commercial pure aluminum matrix. The experimental results show that the particle size distribution obeys two separate systems in the whole wedge-cast sample. Furthermore, it is found that the big clusters are pushed to the center of the wedge shaped sample and the single particle or small clusters consisting of few particles are engulfed into the α-Al in the area of the sample edge. The cluster degree of particles varies in different areas, and its value is 0.2 and 0.6 for the cluster fraction in the edge and in the center of the wedge sample, respectively. The cluster diameter does not obey the normal distribution but approximately obeys lognormal distribution in the present work. More importantly, in the whole sample, the particle size obeys two separate log-normal distributions.展开更多
The heat recovery steam generator(HRSG)of copper smelting generates a large number of arsenic−coppercontaining particles,and the in-situ separation of arsenic and copper is of importance for cutting off environmental ...The heat recovery steam generator(HRSG)of copper smelting generates a large number of arsenic−coppercontaining particles,and the in-situ separation of arsenic and copper is of importance for cutting off environmental risk and realizing resource recovery.The formation of arsenic−copper-containing particles was simulated,the method of in-situ decomposition of arsenic−copper-containing particles by pyrite was proposed,and the decomposition mechanism was confirmed.It was found that particles with high arsenic content were formed in the simulated HRSG,and copper arsenate was liable for the high arsenic content.Pyrite promoted the sulfation of copper,leading to the in-situ decomposition of copper arsenate.In this process,gaseous arsenic was released,and thus the separation of arsenic and copper was realized.展开更多
Cu-P-silicon carbide （SiC） composite coatings were deposited by means of electroless plating.The effects of pH values,temperature,and different concentrations of sodium hypophosphite （NaH2PO2·H2O）,nickel sulf...Cu-P-silicon carbide （SiC） composite coatings were deposited by means of electroless plating.The effects of pH values,temperature,and different concentrations of sodium hypophosphite （NaH2PO2·H2O）,nickel sulfate （NiSO4·6H2O）,sodium citrate （C6H5Na3O7·2H2O） and SiC on the deposition rate and coating compositions were evaluated,and the bath formulation for Cu-P-SiC composite coatings was optimised.The coating compositions were determined using energy-dispersive X-ray analysis （EDX）.The corresponding optimal operating parameters for depositing Cu-P-SiC are as follows：pH 9;temperature,90oC;NaH2PO2·H2O concentration,125 g/L;NiSO4·6H2O concentration,3.125 g/L;SiC concentration,5 g/L;and C6H5Na3O7·2H2O concentration,50 g/L.The surface morphology of the coatings analysed by scanning electron microscopy （SEM） shows that Cu particles are uniformly distributed.The hardness and wear resistance of Cu-P composite coatings are improved with the addition of SiC particles and increase with the increase of SiC content.展开更多
Submicron copper microcrystal was synthesized by reducing Cu2O with hydrazine hydrate as reducer in aqueous solution,and was characterized by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The sha...Submicron copper microcrystal was synthesized by reducing Cu2O with hydrazine hydrate as reducer in aqueous solution,and was characterized by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The shapes of copper microcrystal depend on additives. Cubic copper particles were observed when the inorganic salt containing Cl^-,such as NH4Cl,NaCl,or KCl,was added into the reaction system. By combined use of NH4Cl and polyvinylpyrrolidone （PVP）,the proportion of cubic copper particle number exceeded 90%,and the particle size is 0.1-0.5μrn. While other inorganic salt without Cl^-,such as Na2SO4 or （NH4）2SO4,had little effect on the shapes of the copper particles. The growth mechanism of metallic copper crystal in aqueous solution was analyzed. It is suggested that the formation of cubic copper crystals is ascribed to the selective adsorption of Cl^-on copper crystal （100） faces.展开更多
A dual-scale hybrid HfB_(2)/Cu-Hf composite with HfB_(2) microparticles and Cu_(5) Hf nanoprecipitates was designed and prepared.The contribution of the hybrid effect to the mechanical properties and high-temperature ...A dual-scale hybrid HfB_(2)/Cu-Hf composite with HfB_(2) microparticles and Cu_(5) Hf nanoprecipitates was designed and prepared.The contribution of the hybrid effect to the mechanical properties and high-temperature performances was studied from macro and micro perspectives,respectively.The hybrid of dual-scale particles can make the strain distribution of the composite at the early deformation stage more uniform and delay the strain concentration caused by the HfB_(2) particle.The dislocation pinning of HfB_(2) particles and the coherent strengthening of Cu_(5) Hf nanoprecipitates simultaneously play a strengthening role,but the strength of the hybrid composite is not a simple superposition of two strengthening mod-els.In addition,both Cu_(5) Hf nanoprecipitates and HfB_(2) microparticles contribute to the high-temperature performance of the composite,the growth and phase transition of nanoprecipitates at high temperature will reduce their contribution to strength,while the stable HfB_(2) particles can inhibit the coarsening of matrix grains and maintain the high-density geometrically necessary dislocations(GNDs)in the matrix,which ensures more excellent high-temperature resistance of the hybrid composite.As a result,the hy-brid structure can simultaneously possess the advantages of multiple reinforcements and make up for the shortcomings of each other.Finally,a copper matrix composite with high strength,high conductivity,and excellent high-temperature performance is displayed.展开更多
The isotherms of the interaction between the suspended particles and Cu 2+ ,and the effects of lysine and asparaginic acid on the isotherms in the Huanghe (Yellow) River were studied by applying the theory and method ...The isotherms of the interaction between the suspended particles and Cu 2+ ,and the effects of lysine and asparaginic acid on the isotherms in the Huanghe (Yellow) River were studied by applying the theory and method of interfacial stepwise ion/coordination particle exchange. We obtained a new stepped river isotherm, formed by two curves joined together with a “plateau” in the middle. The adsorption equilibrium constants K 1 and K 2 were calculated by using the isothermal equation of surface stepwise ion exchange. Amino acid in small amount promotes exchange adsorption of the suspended particles with Cu 2+ . The degree of promotive action relates to the isoelectric point of amino acid. The promotive effect of lysine is bigger than that of asparaginic acid.展开更多
A mathematical model, accounting for the sulfuric acid and ferric ions diffusion and the copper sulfide mineral leaching process, was developed for an ore particle by considering its porous structure. It was simulated...A mathematical model, accounting for the sulfuric acid and ferric ions diffusion and the copper sulfide mineral leaching process, was developed for an ore particle by considering its porous structure. It was simulated with the simulation tool COMSOL Multiphysics. The simulation results show that the highest acid and ferric concentrations near the particle surface are apparent, while the concentrations in the central particle increase slightly as the less-porous ore core with low permeability prevents the oxidation from penetrating. The extraction of the mineral near the particle surface is the maximum, mainly because of ample sulfuric acid, ferric ions, bacteria, and oxygen available for the leaching process. Because of low oxidation concentration in the central part of the particle, the reaction rate and copper sulphide conversion are small. The simulation shows good agreement with the experimental results.展开更多
Copper gangue (CG), containing a large amount of water with grain sizes of 0.037 to 0.10mm,is an inactive industrial waste generated from copper refineries. When it is dried and used as a cement admixture, the inf...Copper gangue (CG), containing a large amount of water with grain sizes of 0.037 to 0.10mm,is an inactive industrial waste generated from copper refineries. When it is dried and used as a cement admixture, the influence of the presence of finely dispersed metallic particles in CG on the microstructure and compressive strength of cement paste has been studied.The results show that the higher the replacement of CG is,the lower the compressive strength of cement mortar is.However,the long-term strength of the specimens with 10% CG,especially after being cured for 3 months,approached to that of the plain mortar.Its mechanism was studied by an electron probe X-ray microanalyzer (EPXMA).The results indicate that a small quantity of Fe(OH) 3·nH 2O slowly formed from Fe 2O 3 in the presence of Ca(OH) 2, free CaO and MgO of the clinker also slowly hydrated and formed Ca(OH) 2 and Mg(OH) 2 respectively,so the hardened cement paste became more compact.展开更多
基金supported by National Natural Science Foundation of China(No.51971101)Science and Technology Development Program of Jilin Province,China(20230201146G X)Exploration Foundation of State Key Laboratory of Automotive Simulation and Control(asclzytsxm-202015)。
文摘Copper matrix composites doped with ceramic particles are known to effectively enhance the mechanical properties,thermal expansion behavior and high-temperature stability of copper while maintaining high thermal and electrical conductivity.This greatly expands the applications of copper as a functional material in thermal and conductive components,including electronic packaging materials and heat sinks,brushes,integrated circuit lead frames.So far,endeavors have been focusing on how to choose suitable ceramic components and fully exert strengthening effect of ceramic particles in the copper matrix.This article reviews and analyzes the effects of preparation techniques and the characteristics of ceramic particles,including ceramic particle content,size,morphology and interfacial bonding,on the diathermancy,electrical conductivity and mechanical behavior of copper matrix composites.The corresponding models and influencing mechanisms are also elaborated in depth.This review contributes to a deep understanding of the strengthening mechanisms and microstructural regulation of ceramic particle reinforced copper matrix composites.By more precise design and manipulation of composite microstructure,the comprehensive properties could be further improved to meet the growing demands of copper matrix composites in a wide range of application fields.
文摘Wedge-shaped copper casting experiment was conducted to study the engulfment behavior of TiB2 particle and the interaction between particle or cluster and the solid/liquid front in commercial pure aluminum matrix. The experimental results show that the particle size distribution obeys two separate systems in the whole wedge-cast sample. Furthermore, it is found that the big clusters are pushed to the center of the wedge shaped sample and the single particle or small clusters consisting of few particles are engulfed into the α-Al in the area of the sample edge. The cluster degree of particles varies in different areas, and its value is 0.2 and 0.6 for the cluster fraction in the edge and in the center of the wedge sample, respectively. The cluster diameter does not obey the normal distribution but approximately obeys lognormal distribution in the present work. More importantly, in the whole sample, the particle size obeys two separate log-normal distributions.
基金financially supported by the National Science Fund for Excellent Young Scholars of China(No.52022111)the National Key Research and Development Program of China(Nos.2017YFC0210401,2018YFC1900306)+1 种基金the Distinguished Young Scholars of China(No.51825403)the National Natural Science Foundation of China(Nos.51634010,51974379).
文摘The heat recovery steam generator(HRSG)of copper smelting generates a large number of arsenic−coppercontaining particles,and the in-situ separation of arsenic and copper is of importance for cutting off environmental risk and realizing resource recovery.The formation of arsenic−copper-containing particles was simulated,the method of in-situ decomposition of arsenic−copper-containing particles by pyrite was proposed,and the decomposition mechanism was confirmed.It was found that particles with high arsenic content were formed in the simulated HRSG,and copper arsenate was liable for the high arsenic content.Pyrite promoted the sulfation of copper,leading to the in-situ decomposition of copper arsenate.In this process,gaseous arsenic was released,and thus the separation of arsenic and copper was realized.
基金supported by Universiti Sains Malaysia under the Research University Grant (RU. Grant No.1001/PKIMIA/811006)
文摘Cu-P-silicon carbide （SiC） composite coatings were deposited by means of electroless plating.The effects of pH values,temperature,and different concentrations of sodium hypophosphite （NaH2PO2·H2O）,nickel sulfate （NiSO4·6H2O）,sodium citrate （C6H5Na3O7·2H2O） and SiC on the deposition rate and coating compositions were evaluated,and the bath formulation for Cu-P-SiC composite coatings was optimised.The coating compositions were determined using energy-dispersive X-ray analysis （EDX）.The corresponding optimal operating parameters for depositing Cu-P-SiC are as follows：pH 9;temperature,90oC;NaH2PO2·H2O concentration,125 g/L;NiSO4·6H2O concentration,3.125 g/L;SiC concentration,5 g/L;and C6H5Na3O7·2H2O concentration,50 g/L.The surface morphology of the coatings analysed by scanning electron microscopy （SEM） shows that Cu particles are uniformly distributed.The hardness and wear resistance of Cu-P composite coatings are improved with the addition of SiC particles and increase with the increase of SiC content.
文摘Submicron copper microcrystal was synthesized by reducing Cu2O with hydrazine hydrate as reducer in aqueous solution,and was characterized by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The shapes of copper microcrystal depend on additives. Cubic copper particles were observed when the inorganic salt containing Cl^-,such as NH4Cl,NaCl,or KCl,was added into the reaction system. By combined use of NH4Cl and polyvinylpyrrolidone （PVP）,the proportion of cubic copper particle number exceeded 90%,and the particle size is 0.1-0.5μrn. While other inorganic salt without Cl^-,such as Na2SO4 or （NH4）2SO4,had little effect on the shapes of the copper particles. The growth mechanism of metallic copper crystal in aqueous solution was analyzed. It is suggested that the formation of cubic copper crystals is ascribed to the selective adsorption of Cl^-on copper crystal （100） faces.
基金supported by the National Natural Science Foundation of China(Nos.52127802,52271137,and 51834009).
文摘A dual-scale hybrid HfB_(2)/Cu-Hf composite with HfB_(2) microparticles and Cu_(5) Hf nanoprecipitates was designed and prepared.The contribution of the hybrid effect to the mechanical properties and high-temperature performances was studied from macro and micro perspectives,respectively.The hybrid of dual-scale particles can make the strain distribution of the composite at the early deformation stage more uniform and delay the strain concentration caused by the HfB_(2) particle.The dislocation pinning of HfB_(2) particles and the coherent strengthening of Cu_(5) Hf nanoprecipitates simultaneously play a strengthening role,but the strength of the hybrid composite is not a simple superposition of two strengthening mod-els.In addition,both Cu_(5) Hf nanoprecipitates and HfB_(2) microparticles contribute to the high-temperature performance of the composite,the growth and phase transition of nanoprecipitates at high temperature will reduce their contribution to strength,while the stable HfB_(2) particles can inhibit the coarsening of matrix grains and maintain the high-density geometrically necessary dislocations(GNDs)in the matrix,which ensures more excellent high-temperature resistance of the hybrid composite.As a result,the hy-brid structure can simultaneously possess the advantages of multiple reinforcements and make up for the shortcomings of each other.Finally,a copper matrix composite with high strength,high conductivity,and excellent high-temperature performance is displayed.
文摘The isotherms of the interaction between the suspended particles and Cu 2+ ,and the effects of lysine and asparaginic acid on the isotherms in the Huanghe (Yellow) River were studied by applying the theory and method of interfacial stepwise ion/coordination particle exchange. We obtained a new stepped river isotherm, formed by two curves joined together with a “plateau” in the middle. The adsorption equilibrium constants K 1 and K 2 were calculated by using the isothermal equation of surface stepwise ion exchange. Amino acid in small amount promotes exchange adsorption of the suspended particles with Cu 2+ . The degree of promotive action relates to the isoelectric point of amino acid. The promotive effect of lysine is bigger than that of asparaginic acid.
基金supported by the National Natural Science Foundation of China(Nos.50934002 and 50774011)the program for New Century Excellent Talents in Chinese Universities(NECT-07-0070)+1 种基金the Specialized Research Fund for the Doctoral Program of Higher Education(No.20070008038)the China Postdoctoral Science Foundation(No.20090450014).]
文摘A mathematical model, accounting for the sulfuric acid and ferric ions diffusion and the copper sulfide mineral leaching process, was developed for an ore particle by considering its porous structure. It was simulated with the simulation tool COMSOL Multiphysics. The simulation results show that the highest acid and ferric concentrations near the particle surface are apparent, while the concentrations in the central particle increase slightly as the less-porous ore core with low permeability prevents the oxidation from penetrating. The extraction of the mineral near the particle surface is the maximum, mainly because of ample sulfuric acid, ferric ions, bacteria, and oxygen available for the leaching process. Because of low oxidation concentration in the central part of the particle, the reaction rate and copper sulphide conversion are small. The simulation shows good agreement with the experimental results.
文摘Copper gangue (CG), containing a large amount of water with grain sizes of 0.037 to 0.10mm,is an inactive industrial waste generated from copper refineries. When it is dried and used as a cement admixture, the influence of the presence of finely dispersed metallic particles in CG on the microstructure and compressive strength of cement paste has been studied.The results show that the higher the replacement of CG is,the lower the compressive strength of cement mortar is.However,the long-term strength of the specimens with 10% CG,especially after being cured for 3 months,approached to that of the plain mortar.Its mechanism was studied by an electron probe X-ray microanalyzer (EPXMA).The results indicate that a small quantity of Fe(OH) 3·nH 2O slowly formed from Fe 2O 3 in the presence of Ca(OH) 2, free CaO and MgO of the clinker also slowly hydrated and formed Ca(OH) 2 and Mg(OH) 2 respectively,so the hardened cement paste became more compact.
