The intelligent detection technology driven by X-ray images and deep learning represents the forefront of advanced techniques and development trends in flaw detection and automated evaluation of light alloy castings.H...The intelligent detection technology driven by X-ray images and deep learning represents the forefront of advanced techniques and development trends in flaw detection and automated evaluation of light alloy castings.However,the efficacy of deep learning models hinges upon a substantial abundance of flaw samples.The existing research on X-ray image augmentation for flaw detection suffers from shortcomings such as poor diversity of flaw samples and low reliability of quality evaluation.To this end,a novel approach was put forward,which involves the creation of the Interpolation-Deep Convolutional Generative Adversarial Network(I-DCGAN)for flaw detection image generation and a comprehensive evaluation algorithm named TOPSIS-IFP.I-DCGAN enables the generation of high-resolution,diverse simulated images with multiple appearances,achieving an improvement in sample diversity and quality while maintaining a relatively lower computational complexity.TOPSIS-IFP facilitates multi-dimensional quality evaluation,including aspects such as diversity,authenticity,image distribution difference,and image distortion degree.The results indicate that the X-ray radiographic images of magnesium and aluminum alloy castings achieve optimal performance when trained up to the 800th and 600th epochs,respectively.The TOPSIS-IFP value reaches 78.7%and 73.8%similarity to the ideal solution,respectively.Compared to single index evaluation,the TOPSIS-IFP algorithm achieves higher-quality simulated images at the optimal training epoch.This approach successfully mitigates the issue of unreliable quality associated with single index evaluation.The image generation and comprehensive quality evaluation method developed in this paper provides a novel approach for image augmentation in flaw recognition,holding significant importance for enhancing the robustness of subsequent flaw recognition networks.展开更多
Template matching methods have been widely utilized to detect fabric defects in textile quality control. In this paper, a novel approach is proposed to design a flexible classifier for distinguishing flaws from twill ...Template matching methods have been widely utilized to detect fabric defects in textile quality control. In this paper, a novel approach is proposed to design a flexible classifier for distinguishing flaws from twill fabrics by statistically learning from the normal fabric texture. Statistical information of natural and normal texture of the fabric can be extracted via collecting and analyzing the gray image. On the basis of this, both judging threshold and template are acquired and updated adaptively in real-time according to the real textures of fabric, which promises more flexibility and universality. The algorithms are experimented with images of fault free and faulty textile samples.展开更多
Crack detection in an aerospace turbine disk is essential for aircraft-quality detection.With the unique circular stepped structure and superalloy material properties of aerospace turbine disk,it is difficult for the ...Crack detection in an aerospace turbine disk is essential for aircraft-quality detection.With the unique circular stepped structure and superalloy material properties of aerospace turbine disk,it is difficult for the traditional ultrasonic testing method to perform efficient and accurate testing.In this study,ultrasound phased array detection technology was applied to the non-destructive testing of aviation turbine disks:(i)A phased array ultrasonic c-scan device for detecting aerospace turbine disk cracks(PAUDA)was developed which consists of phased array ultrasonic,transducers,a computer,a displacement encoder,and a rotating scanner;(ii)The influence of the detection parameters include frequency,wave-type,and elements number of the ultrasonic phased array probe on the detection results on the near-surface and the far surface of the aerospace turbine disk is analyzed;(iii)Specimens with flat-bottom-hole(FBH)defects were scanned by the developed PAUDA and the results were analyzed and compared with the conventional single probe ultrasonic water immersion testing.The experiment shows that by using the ultrasonic phased array c-scan to scan the turbine disk the accuracy of the detection can be significantly improved which is of greater accuracy and higher efficiency than traditional immersion testing.展开更多
Fuzzy logic detection has been applied to the signal enhancement of ultrasonic flaw echoes from the structure noise due to nonflaw related scattering of ultrasound in highly scattering materials. Cross-correlation, ph...Fuzzy logic detection has been applied to the signal enhancement of ultrasonic flaw echoes from the structure noise due to nonflaw related scattering of ultrasound in highly scattering materials. Cross-correlation, phase difference and fractal dimension are used as signal characteristics in fuzzy logic detection. Experimental results show that this new method has better performance than the commonly used correlation detection.展开更多
A laser ultrasonics generation and non contact detection system has been developed. The weak generated ultrasonic signal of nanosecond duration and nanometer amplitude can be detected with a confocal Fabry Perot int...A laser ultrasonics generation and non contact detection system has been developed. The weak generated ultrasonic signal of nanosecond duration and nanometer amplitude can be detected with a confocal Fabry Perot interferometer (CFPI). It can be applied to determination of elastic constants of material and flaw detection. The experimental results show that laser ultrasonic technique is practical and effective.展开更多
基金funded by the National Key R&D Program of China(2020YFB1710100)the National Natural Science Foundation of China(Nos.52275337,52090042,51905188).
文摘The intelligent detection technology driven by X-ray images and deep learning represents the forefront of advanced techniques and development trends in flaw detection and automated evaluation of light alloy castings.However,the efficacy of deep learning models hinges upon a substantial abundance of flaw samples.The existing research on X-ray image augmentation for flaw detection suffers from shortcomings such as poor diversity of flaw samples and low reliability of quality evaluation.To this end,a novel approach was put forward,which involves the creation of the Interpolation-Deep Convolutional Generative Adversarial Network(I-DCGAN)for flaw detection image generation and a comprehensive evaluation algorithm named TOPSIS-IFP.I-DCGAN enables the generation of high-resolution,diverse simulated images with multiple appearances,achieving an improvement in sample diversity and quality while maintaining a relatively lower computational complexity.TOPSIS-IFP facilitates multi-dimensional quality evaluation,including aspects such as diversity,authenticity,image distribution difference,and image distortion degree.The results indicate that the X-ray radiographic images of magnesium and aluminum alloy castings achieve optimal performance when trained up to the 800th and 600th epochs,respectively.The TOPSIS-IFP value reaches 78.7%and 73.8%similarity to the ideal solution,respectively.Compared to single index evaluation,the TOPSIS-IFP algorithm achieves higher-quality simulated images at the optimal training epoch.This approach successfully mitigates the issue of unreliable quality associated with single index evaluation.The image generation and comprehensive quality evaluation method developed in this paper provides a novel approach for image augmentation in flaw recognition,holding significant importance for enhancing the robustness of subsequent flaw recognition networks.
基金supported by National Natural Science Foundation of China (No.60672039)
文摘Template matching methods have been widely utilized to detect fabric defects in textile quality control. In this paper, a novel approach is proposed to design a flexible classifier for distinguishing flaws from twill fabrics by statistically learning from the normal fabric texture. Statistical information of natural and normal texture of the fabric can be extracted via collecting and analyzing the gray image. On the basis of this, both judging threshold and template are acquired and updated adaptively in real-time according to the real textures of fabric, which promises more flexibility and universality. The algorithms are experimented with images of fault free and faulty textile samples.
基金This work was funded by the National Natural Science Foundation of China[Grant Nos.11664027,11374134]The National Natural Science Foundation of Jiangxi Province[Grant No.20161BAB216101]+1 种基金Key Laboratory of Non-Destructive Testing and Monitoring Technology for High-Speed Transport Facilities of the Ministry of Industry and Information Technology,Nanjing University of Aeronautics and AstronauticsThe Key Laboratory of Nondestructive Testing of Ministry of Education Nanchang Hang Kong University,Nanchang,China.
文摘Crack detection in an aerospace turbine disk is essential for aircraft-quality detection.With the unique circular stepped structure and superalloy material properties of aerospace turbine disk,it is difficult for the traditional ultrasonic testing method to perform efficient and accurate testing.In this study,ultrasound phased array detection technology was applied to the non-destructive testing of aviation turbine disks:(i)A phased array ultrasonic c-scan device for detecting aerospace turbine disk cracks(PAUDA)was developed which consists of phased array ultrasonic,transducers,a computer,a displacement encoder,and a rotating scanner;(ii)The influence of the detection parameters include frequency,wave-type,and elements number of the ultrasonic phased array probe on the detection results on the near-surface and the far surface of the aerospace turbine disk is analyzed;(iii)Specimens with flat-bottom-hole(FBH)defects were scanned by the developed PAUDA and the results were analyzed and compared with the conventional single probe ultrasonic water immersion testing.The experiment shows that by using the ultrasonic phased array c-scan to scan the turbine disk the accuracy of the detection can be significantly improved which is of greater accuracy and higher efficiency than traditional immersion testing.
文摘Fuzzy logic detection has been applied to the signal enhancement of ultrasonic flaw echoes from the structure noise due to nonflaw related scattering of ultrasound in highly scattering materials. Cross-correlation, phase difference and fractal dimension are used as signal characteristics in fuzzy logic detection. Experimental results show that this new method has better performance than the commonly used correlation detection.
文摘A laser ultrasonics generation and non contact detection system has been developed. The weak generated ultrasonic signal of nanosecond duration and nanometer amplitude can be detected with a confocal Fabry Perot interferometer (CFPI). It can be applied to determination of elastic constants of material and flaw detection. The experimental results show that laser ultrasonic technique is practical and effective.