A phenomenological model for plastic flow behavior of rotating band material with a large temperature range

The plastic flow behavior of the rotating band material is investigated in this paper. The rotating band material is processed from H96 brass alloy, which is hardened to a much higher yield strength compared to the annealed one. The dynamically uniaxial compression behavior of the material is tested using the split Hopkinson pressure bar(SHPB) with temperature and strain rate ranging from 297 to 1073 K and500 to 3000 s^(-1), respectively, and a phenomenological plastic flow stress model is developed to describe the mechanical behavior of the material. The material is found to present noticeable temperature sensitivity and weak strain-rate sensitivity. The construction of the plastic flow stress model has two steps. Firstly, three univariate stress functions, taking plastic strain, plastic strain rate and temperature as independent variable, respectively, are proposed by fixing the other two variables. Then, as the three univariate functions describe the special cases of flow stress behavior under various conditions, the principle of stress compatibility is adopted to obtain the complete flow stress function. The numerical results show that the proposed plastic flow stress model is more suitable for the rotating band material than the existing well-known models.

Visualization of flow behavior in ore-segregated packed beds with fine interlayers

Ore particles,especially fine interlayers,commonly segregate in heap stacking,leading to undesirable flow paths and changeable flow velocity fields of packed beds.Computed tomography(CT),COMSOL Multiphysics,and MATLAB were utilized to quantify pore structures and visualize flow behavior inside packed beds with segregated fine interlayers.The formation of fine interlayers was accompanied with the segregation of particles in packed beds.Fine particles reached the upper position of the packed beds during stacking.CT revealed that the average porosity of fine interlayers(24.21%)was significantly lower than that of the heap packed by coarse ores(37.42%),which directly affected the formation of flow paths.Specifically,the potential flow paths in the internal regions of fine interlayers were undeveloped.Fluid flowed and bypassed the fine interlayers and along the sides of the packed beds.Flow velocity also indicated that the flow paths easily gathered in the pore throat where flow velocity(1.8×10^-5 m/s)suddenly increased.Fluid stagnant regions with a flow velocity lower than 0.2×10^-5 m/s appeared in flow paths with a large diameter.

Effects of pin geometry on the material flow behavior of friction stir spot welded 2A12 aluminum alloy

A three-dimensional finite volume model was established by the ANSYS FLUENT software to simulate the material flow behavior during the friction stir spot welding （FSSW） process. Effects of the full-threaded pin and the reverse-threaded pin on the material flow behavior were mainly discussed. Results showed that the biggest material flow velocity appeared at the outer edge of the tool shoulder. The velocity value became smaller with the increase of the distance away from the tool surface. In general, material flows downwards along the pin thread when the full-threaded pin is used. Meanwhile, both the materials of the upper and the lower plates flow towards the lap interface along the pin thread when the reverse-threaded pin is used. The numerical simulation results were investigated by experiment, in which 2A12 aluminum alloy was used as the research object. The effective sheet thickness （EST） and stir zone （SZ） width of the joint by the reverse-threaded pin were much bigger than those by the full-threaded pin. Accordingly, cross tension failure load of the joint by the reverse-threaded pin is 23% bigger than the joint by the full-threaded pin.

Effects of casting process on microstructures and flow stress behavior of Mg-9Gd-3Y-1.5Zn-0.8Zr semi-continuous casting billets

Mg-9Gd-3Y-1.5Zn-0.8Zr alloys own high strength,good heat and corrosion resistance.However,it is difficult for the fabrication of large-scale billets,due to the poor deformation ability and strong hot-crack tendency.This work investigated the casting process on the microstructures and flow stress behaviors of the semi-continuous casting billets for the fabrication of large-scale Mg-9Gd-3Y-1.5Zn-0.8Zr billets.The casting process(electromagnetic intensity and casting speed)shows outstanding effects on the microstructures and flow stress behavior of the billets.The billets with the specific casting process(I=68 A,V=65 mm/min)exhibit uniform microstructures and good deformation uniformity.

The flow behavior in as-extruded AZ31 magnesium alloy under impact loading

As-extruded AZ31 magnesium alloy samples were compressed at ambient temperature and strain rates of 1000-3000 s^(−1).The fracture surfaces of cracked samples,the evolution of microstructures and macrotextures were detected.The received flow curves exhibit an abnormal behavior at strain rates above 1500 s^(−1).A strain constitutive model based on strain equivalent principle was applied to analyze the flow curves of the damaged samples.The results indicate that the abnormal flow behaviors of the fractured samples are related to the increasing area of crack surfaces,and kinetic energy during dynamic crack nucleation and propagation.The initiation of the micro-crack also causes obvious flow softening in the cracked samples.The shapes of flow stresses of the intact samples are affected by twinning.©2018 Published by Elsevier B.V.on behalf of Chongqing University.

Flow Stress Behavior and Processing Map of Al-Cu-Mg-Ag Alloy during Hot Compression

The hot deformation behavior of Al-Cu-Mg-Ag was studied by isothermal hot compression tests in the temperature range of 573-773 K and strain rate range of 0.001-1 s^-1 on a Gleeble 1500 D thermal mechanical simulator. The results show the flow stress of Al-Cu-Mg-Ag alloy increases with strain rate and decreases after a peak value, indicating dynamic recovery and recrystallization. A hyperbolic sine relationship is found to correlate well the flow stress with the strain rate and temperature, the flow stress equation is estimated to illustrate the relation of strain rate and stress and temperature during high temperature deformation process. The processing maps exhibit two domains as optimum fields for hot deformation at different strains, including the high strain rate domain in 623-773 K and the low strain rate domain in 573-673 K.

Video-based measurement and data analysis of traffic flow on urban expressways

A new video-based measurement is proposed to collect and investigate traffic flow parameters. The output of the measurement is velocity-headway distance data pairs. Because density can be directly acquired by the reciprocal of headway distance, the data pairs have the advantage of better simultaneity than those from common detectors. By now, over 33 000 pairs of data have been collected from two road sections in the cities of Shanghai and Zhengzhou. Through analyzing the video files recording traffic movements on urban expressways, the following issues are studied：laws of vehicle velocity changing with headway distance, proportions of di0erent driving behaviors in the traffic system, and characteristics of traffic flow in snowy days. The results show that the real road traffic is very complex, and factors such as location and climate need to be taken into consideration in the formation of traffic flow models.

Material flow behavior and microstructural evolution during refill friction stir spot welding of alclad 2A12-T4 aluminum alloy

In this study, we used the stop-action technique to experimentally investigate the material flow and microstructural evolution of alclad 2A12-T4 aluminum alloy during refill friction stir spot welding.There are two material flow components, i.e., the inward-or outward-directed spiral flow on the horizontal plane and the upward-or downward-directed flow on the vertical plane.In the plunge stage, the flow of plasticized metal into the cavity is similar to that of a stack, whereby the upper layer is pushed upward by the lower layer.In the refill stage, this is process reversed.As such, there is no obvious vertical plasticized metal flow between adjacent layers.Welding leads to the coarsening of S(Al2CuMg) in the thermo-mechanically affected zone and the diminishing of S in the stir zone.Continuous dynamic recrystallization results in the formation of fine equiaxed grains in the stir zone, but this process becomes difficult in the thermo-mechanically affected zone due to the lower deformation rate and the pinning action of S precipitates on the dislocations and sub-grain boundaries, which leads to a high fraction of low-angle grain boundaries in this zone.

Analytical Study of the Electroosmotic Flow of Two Immiscible Power-Law Fluids in a Microchannel

The multilayer microchannel flow is a promising tool in microchannel-based systems such as hybrid microfluidics. To assist in the efficient design of two-liquid pumping system, a two-fluid electroosmotic flow of immiscible power-law fluids through a microtube is studied with consideration of zeta potential difference near the two-liquid interface. The modified Cauchy momentum equation in cylindrical coordinate governing the two-liquid velocity distributions is solved where both peripheral and inner liquids are represented by power-law model. The two-fluid velocity distribution under the combined interaction of power-law rheological effect and circular wall effect is evaluated at different viscosities and different electroosmotic characters of inner and peripheral power-law fluids. The velocity of inner flow is a function of the viscosities, electric properties and electroosmotic characters of two power-law fluids, while the peripheral flow is majorly influenced by the viscosity, electric property and electroosmotic characters of peripheral fluid. Irrespective of the configuration manner of power-law fluids, the shear thinning fluid is more sensitive to the change of other parameters.

GLOBAL EXISTENCE AND LARGE TIME BEHAVIOR OF SOLUTION TO REACTING FLOW MODEL WITH BOUNDARY EFFECT

The initial boundary value problem (IBVP) for the 3×3 hyperbolic system of reacting flow with source term proposed by R.J.LeVeque and others (see [8]) is considered.It is shown, in the present paper, that if the initial data are a suitable perturbation of a shiftcd shock profile which is suitably away from the boundary, then there exists a unique smooth solution in R2+ to the IBVP of the 3×3 hyperbolic system, which tends to another shifted shock profile of this system as t →∞.

Axial segregation characteristics and size-induced flow behavior of particles in a novel rotary drum with curved sidewalls

Particle mixing and segregation are common phenomena in rotary drums,which are challenging to be controlled and driven artificially in powder technology.In this work,the discrete element method(DEM)was applied to construct the novel rotary drum composed of different shaped curved sidewalls.By varying the operation parameters of particle and sidewall shapes as well as the length-to-diameter(L/D)ratio of drums,the axial mixing and segregation processes of binary size-induced particles were investigated.The results show that the axial flow velocity of the particle mixtures is noticeably weakened once the particle angularity increases,making the non-spherical particles to mix better in rotary drums compared to the spherical particles.Besides,in the short drums with size-induced spherical particles,the axial segregation characteristics are significantly enhanced by the convex sidewalls while suppressed by the concave sidewalls.However,for size-induced non-spherical particles,the axial segregation structure can be present in rotary drums with plane and concave sidewalls while not in drums with convex sidewalls.Moreover,the axial segregation band structure of spherical particles eventually increases proportionally with the increased drum L/D ratios.In contrast,the non-spherical particles cannot form obvious multi-proportional segregation bands.

A new flow stress model based on Arrhenius equation to track hardening and softening behaviors of Ti6Al4V alloy

The conventional Arrhenius-type model was adopted to identify the deformation characteristic of Ti6 A14 V(TC4) titanium alloy based on the stress-strain curves of isothermal compression test. A new flow stress model based on Arrhenius equation was proposed for TC4,which is composed of peak flow stress(PFS) prediction and strain compensation. The predicted PFS is set as a reference to derive the flow stress model at any strain ranging from approximately 0 to 0.7. The predictability and efficiency among the proposed model, conventional model,and an existing physical-based model of TC4 were comparatively evaluated. It is found that the newly proposed model can simultaneously track the hardening and softening behaviors of TC4 through a single expression while the other existing models are only valid in the softening region.Besides, the wider application range and acceptable accuracy of the new model have been achieved by fewer material constants with much-simplified modeling procedure than the other models.

Dynamic Recrystallization Behavior of 7056 Aluminum Alloys during Hot Deformation

To investigate the dynamic recrystallization behavior of 7xxx aluminum alloys,the isothermal compression tests were carried on the 7056 aluminum alloy in the temperatures range of 320-440℃and in the strain rates range of 0.001-1 s^(-1).In addition,the microstructure of samples were observed via electron back scanning diffraction microscope.According to the results,true stress and true strain curves were established and an Arrhenius-type equation was established,showing the flow stress increases with the temperature decreasing and the strain rate increasing.The critical strain(ε_(c))and the critical stress(σ_(c))of the onset of dynamic recrystallization were identified via the strain hardening rate and constructed relationship between deformation parameters as follows:ε_(c)=6.71×10^(-4)Z^(0.1373) and σ_(p)=1.202σ_(c)+12.691.The DRX is incomplete in this alloy,whose volume fraction is only 20%even if the strain reaches 0.9.Through this study,the flow stress behavior and DRX behavior of 7056 aluminum alloys are deeply understood,which gives benefit to control the hot working process.

Nanoparticle stabilized emulsion with surface solidification for profile control in porous media

Profile control is utilized to redirect the injection water to low permeability region where a large amount of crude oil lies.Performed gel particles are the commonly used agent for redistributing water by blocking the pores in high permeability region.But the capability of deep penetration of performed gel particles is poor.Here,we formulate nanoparticle stabilized emulsion(NSE).The stability and the effect of NSE on the fluid redirection in a three-dimensional porous medium were investigated.By usingμ-PIV(particle image velocimetry),it was found that the velocity gradient of continuous fluid close to the nanoparticle stabilized droplets is much higher than that close to surfactant stabilized droplets.NSE behaves as solid particle in preferential seepage channels,which will decrease effectively the permeability,thereby redirecting the subsequent injection water.Furthermore,NSE shows high stability compared with emulsion stabilized by surfactant in static and dynamic tests.In addition,water flooding tests also confirm that the NSE can significantly reduce the permeability of porous media and redirect the fluid flow.Our results demonstrate NSE owns high potential to act as profile control agent in deep formation.

Continuous Extruding Extending Forming of Semi-solid A2017 Alloy

Continuous extruding/ extending formiug process for A2017 alloy in semi-solid state was proposed through installing extending die at the outlet of shearing- cooling- rolling （SCR） machine. A series of experiments to produce fiat bar of A2017 alloy were carried oat. The forming process, metal flow behavior in die and microstructure and mechanical property of prodacts were investigated. It is shown that if the pouring temperature of melt was higher, the die was filled with semi-solid slurry with low solid fraction and periodical cracks would occur on the product surface ; If its pouring temperature was lower or the preheating temperature of die was lower, semisolid slurry would solidify rapidly and block the die after entering the cavity. The analysis of mass flow trace shows that the semi-solid slurry move forward layer by layer and fills the die extending cavity in radiation manner and the velocity of mass flow in the central area of extending cavity and exit of mould is the maximum, and then decreases gradually from the center to both sides of die wall. By inereasiug the die extending angle, the velocity of mass flow becomes more homogeneous. Under rational process control and die design, the A2017 fiat bar with transverse section of 10 × 50 mm and with good surface and fine equiaxed grains can be obtained by continuous extruding/extending forming process. The product＇s tensile strength and elongation are 420.5 MPa and 14.2% , respectively.

Analysis of Sheet Metal Extrusion Process Using Finite Element Method

Sheet bulk metal forming processes have been widely developed to the facilitate manufacture of complicated 3D parts. However, there is still not enough know-how available. In this paper, as one of the typical sheet bulk metal forming processes, the sheet metal extrusion process was studied. A reasonable finite element method （FEM） model of sheet metal extrusion process taking the influence of flow-stress curve with wide range of plastic strain and ductile damage into consideration was established and simulated by an arbitrary Lagrangian-Eulerian （ALE） FEM implemented in MSC.Marc. Validated by comparing the results with experiment, some phenomenological characteristics, such as metal flow behavior, shrinkage cavity, and the influence of different combinations of diameter of punch, diameter of extrusion outlet, and diameter of pre-punched hole were analyzed and concluded, which can be used as theoretical fundamental for the design of the sheet metal extrusion process.

EFFECT OF GRAVITY FIELD ON SOLIDIFICATION BEHAVIOR OF STEEL INGOT

By means of numerical simulation. the in fluence of gravity on fluid flow,patterns has been simulated.The result shows that with the increase of inclined angle,the velocity of fluid flow decreases and the isotherms become flatter,which suppresses the evolution of channel segregation.

Effect of static bed height in the upper fluidized bed on flow behavior in the lower riser section of a coupled reactor

To study olefin reduction by using an auxiliary reactor for FCC naphtha upgrading, a large-scale cold model of a riser-bed coupled to an upper fluidized bed was established. The effect of static bed height in the upper fluidized bed on narticle flow behavior in the lower riser was investigated experimentally. A restriction index of solids holdup was used to evaluate quantitatively the restrictive effect of the upper fluidized bed. Experimental results show that, under the restrictive effect of the upper fluidized bed, the riser could be divided into three regions in the longitudinal direction： accelerating, fully developed and restriction. The axial distribution of solids holdup in the riser is characterized by large solids holdup in the top and bottom sections and small solids holdup in the middle section. Overall solids holdup increased with increasing static bed height in the upper fluidized bed, while particle velocity decreased. Such restrictive effect of the upper fluidized bed could extend from the middle and top sections to the whole riser volume when riser outlet resistance is increased, which increases with increasing static bed height in the upper fluidized bed. The upper bed exerts the strongest restriction on the area close to the riser outlet.

Effects of ultrasonic assisted friction stir welding on flow behavior,microstructure and mechanical properties of 7N01-T4 aluminum alloy joints

Conventional friction stir welding(FSW)and ultrasonic assisted friction stir welding(UAFSW)were employed to weld 6-mm thick 7 N01-T4 aluminum alloy plates.Weld forming characteristics and material flow behavior in these two different welding processes were studied and compared.Ultrasonic vibration was applied directly on the weld in axial direction through the welding tool.Metal flow behavior,microstructure characteristics in the nugget zone(NZ)and evolution of the mechanical properties of naturally aged joints were studied.Results show that the ultrasonic vibration can significantly increase the welding speed of defect-free welded joint.At the rotation speed of 1200 rpm,the UAFSW can produce defect-free welded joints at a welding speed that is 50%higher than that of the conventional FSW.Ultrasonic vibrations can also improve surface quality of the joints and reduce axial force by 9%.Moreover,ultrasonic vibrations significantly increase the volume of the pin-driven zone(PDZ)and decrease the thickness of the transition zone(TZ).The number of subgrains and deformed grains resulting from the UAFSW is higher than that from the FSW.By increase the strain level and strain gradient in the NZ,the ultrasonic vibrations can refine the grains.Ultrasonic energy is the most at the top of the NZ,and gradually reduces along the thickness of the plate.The difference in strengths between the FSW and the UAFSW joints after post-weld natural aging(PWNA)is small.However,the elongation of the UAFSW is8.8%higher than that of the FSW(PWNA for 4320 h).Fracture surface observation demonstrates that all the specimens fail by ductile fracture,and the fracture position of the UAFSW joint changes from HAZ(PWNA for 120 h)to NZ(PWNA for 720 and 4320 h).

Research progress on hot deformation behavior of high-strength β titanium alloy: flow behavior and constitutive model

High-strength β titanium alloys represented by near β titanium alloy and metastable β titanium alloy are preferred materials for large-scale load-carrying structures.In order to achieve the precise regulation of microstructure in the deformation process, massive efforts have been made to study the flow behavior and microstructure evolution of βtitanium alloy in the hot deformation process. This paper reviews the flow behavior of high-strength titanium alloy,including the effects of initial microstructure, deformation process parameters, work hardening, and dynamic softening on flow stress. Furthermore, the effects of deformation process parameters on the apparent activation energy for deformation and strain rate sensitivity coefficient are analyzed. The discontinuous yield phenomenon is discussed,and the constitutive models of flow stress are summarized.Furthermore, some microstructural evolution models are reviewed. Finally, the development direction and difficulties of the flow behavior and constitutive model are pointed out.