The coiling temperature of the hot strip rolling process plays an important role in strip quality control. The newly-built laminar flow cooling control system was independently developed by Baosteel. L2 conducts total...The coiling temperature of the hot strip rolling process plays an important role in strip quality control. The newly-built laminar flow cooling control system was independently developed by Baosteel. L2 conducts totally dynamic control （L1 only executes the result from L2, and does not conduct any dynamic control ）. The system has many advantages, such as quick real-time control, accurate model calculation, quick response after self-adaptation, etc. Compared with the 2050 mm hot strip rolling line,the new system can satisfy the strict cooling requirements of high strength steel, silicon steel and heavy plates because of its newly-developed technologies of cooling rate control, strip cooling by sections and proportion-integral-differential coefficient （PID） feedback fuzzy control.展开更多
Most current researches working on improving stiffness focus on the application of control theories.But controller in closed-loop hydraulic control system takes effect only after the controlled position is deviated,so...Most current researches working on improving stiffness focus on the application of control theories.But controller in closed-loop hydraulic control system takes effect only after the controlled position is deviated,so the control action is lagged.Thus dynamic performance against force disturbance and dynamic load stiffness can’t be improved evidently by advanced control algorithms.In this paper,the elementary principle of maintaining piston position unchanged under sudden external force load change by charging additional oil is analyzed.On this basis,the conception of raising dynamic stiffness of electro hydraulic position servo system by flow feedforward compensation is put forward.And a scheme using double servo valves to realize flow feedforward compensation is presented,in which another fast response servo valve is added to the regular electro hydraulic servo system and specially utilized to compensate the compressed oil volume caused by load impact in time.The two valves are arranged in parallel to control the cylinder jointly.Furthermore,the model of flow compensation is derived,by which the product of the amplitude and width of the valve’s pulse command signal can be calculated.And determination rules of the amplitude and width of pulse signal are concluded by analysis and simulations.Using the proposed scheme,simulations and experiments at different positions with different force changes are conducted.The simulation and experimental results show that the system dynamic performance against load force impact is largely improved with decreased maximal dynamic position deviation and shortened settling time.That is,system dynamic load stiffness is evidently raised.This paper proposes a new method which can effectively improve the dynamic stiffness of electro-hydraulic servo systems.展开更多
输水明渠系统控制算法主要由前馈及反馈模块组成,其中前馈模块较大程度上影响了系统控制性能。基于蓄量主动补偿的前馈控制算法受时滞参数影响较大,为比较现有多种算法实际控制性能优劣,并寻求不依赖复杂数值计算的简化时滞参数算法,该...输水明渠系统控制算法主要由前馈及反馈模块组成,其中前馈模块较大程度上影响了系统控制性能。基于蓄量主动补偿的前馈控制算法受时滞参数影响较大,为比较现有多种算法实际控制性能优劣,并寻求不依赖复杂数值计算的简化时滞参数算法,该文进行了横向的算法比较与优化开发。文章基于蓄量阶跃补偿及蓄量二次补偿2类算法,结合改进比例-积分(proportional-integral,PI)反馈控制器,对典型测试渠系及实际工程渠系建模仿真,选取稳定时间、最大超调流量、绝对值误差积分(integral of absolute magnitude of error,IAE)和绝对流量变化积分(integrated absolute discharge change,IAQ)指标分析了蓄量阶跃补偿、动力波原理、水量平衡模型3种时滞参数算法的控制效果。结果显示,在实际工程渠系中,小流量工况下,蓄量阶跃补偿算法的稳定时间比水量平衡模型算法的稳定时间减小40.42%;大流量工况下,蓄量阶跃补偿算法的最大超调流量最小,仅比目标流量高3%,该算法的稳定时间比水量平衡模型算法的稳定时间减少25.45%。结果表明蓄量阶跃补偿算法控制效果较好,但该算法在推求渠池所需蓄量补偿值时需进行水面线推求,文章依据渠道蓄量变化与流量变化间的线性关系,提出简化的时滞参数显式算法。较传统数值算法,时滞参数显式算法与蓄量阶跃补偿算法的时滞参数差值百分比小于8%,在满足实际工程需求的同时,可明显减少推求所需蓄量补偿值的计算量。文章的比较结论及所提出的简化算法对输配水渠道系统,尤其是大型渠道系统调度具有一定的理论价值和应用前景。展开更多
文摘The coiling temperature of the hot strip rolling process plays an important role in strip quality control. The newly-built laminar flow cooling control system was independently developed by Baosteel. L2 conducts totally dynamic control （L1 only executes the result from L2, and does not conduct any dynamic control ）. The system has many advantages, such as quick real-time control, accurate model calculation, quick response after self-adaptation, etc. Compared with the 2050 mm hot strip rolling line,the new system can satisfy the strict cooling requirements of high strength steel, silicon steel and heavy plates because of its newly-developed technologies of cooling rate control, strip cooling by sections and proportion-integral-differential coefficient （PID） feedback fuzzy control.
基金supported by National Natural Science Foundation of China(Grant No.51075291)Shanxi Scholarship Council of China(Grant No.2012-076)
文摘Most current researches working on improving stiffness focus on the application of control theories.But controller in closed-loop hydraulic control system takes effect only after the controlled position is deviated,so the control action is lagged.Thus dynamic performance against force disturbance and dynamic load stiffness can’t be improved evidently by advanced control algorithms.In this paper,the elementary principle of maintaining piston position unchanged under sudden external force load change by charging additional oil is analyzed.On this basis,the conception of raising dynamic stiffness of electro hydraulic position servo system by flow feedforward compensation is put forward.And a scheme using double servo valves to realize flow feedforward compensation is presented,in which another fast response servo valve is added to the regular electro hydraulic servo system and specially utilized to compensate the compressed oil volume caused by load impact in time.The two valves are arranged in parallel to control the cylinder jointly.Furthermore,the model of flow compensation is derived,by which the product of the amplitude and width of the valve’s pulse command signal can be calculated.And determination rules of the amplitude and width of pulse signal are concluded by analysis and simulations.Using the proposed scheme,simulations and experiments at different positions with different force changes are conducted.The simulation and experimental results show that the system dynamic performance against load force impact is largely improved with decreased maximal dynamic position deviation and shortened settling time.That is,system dynamic load stiffness is evidently raised.This paper proposes a new method which can effectively improve the dynamic stiffness of electro-hydraulic servo systems.
文摘输水明渠系统控制算法主要由前馈及反馈模块组成,其中前馈模块较大程度上影响了系统控制性能。基于蓄量主动补偿的前馈控制算法受时滞参数影响较大,为比较现有多种算法实际控制性能优劣,并寻求不依赖复杂数值计算的简化时滞参数算法,该文进行了横向的算法比较与优化开发。文章基于蓄量阶跃补偿及蓄量二次补偿2类算法,结合改进比例-积分(proportional-integral,PI)反馈控制器,对典型测试渠系及实际工程渠系建模仿真,选取稳定时间、最大超调流量、绝对值误差积分(integral of absolute magnitude of error,IAE)和绝对流量变化积分(integrated absolute discharge change,IAQ)指标分析了蓄量阶跃补偿、动力波原理、水量平衡模型3种时滞参数算法的控制效果。结果显示,在实际工程渠系中,小流量工况下,蓄量阶跃补偿算法的稳定时间比水量平衡模型算法的稳定时间减小40.42%;大流量工况下,蓄量阶跃补偿算法的最大超调流量最小,仅比目标流量高3%,该算法的稳定时间比水量平衡模型算法的稳定时间减少25.45%。结果表明蓄量阶跃补偿算法控制效果较好,但该算法在推求渠池所需蓄量补偿值时需进行水面线推求,文章依据渠道蓄量变化与流量变化间的线性关系,提出简化的时滞参数显式算法。较传统数值算法,时滞参数显式算法与蓄量阶跃补偿算法的时滞参数差值百分比小于8%,在满足实际工程需求的同时,可明显减少推求所需蓄量补偿值的计算量。文章的比较结论及所提出的简化算法对输配水渠道系统,尤其是大型渠道系统调度具有一定的理论价值和应用前景。
